Grizzly EXTREME G0513X2 Owner'S Manual Download Page 1

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MODEL G0513 SERIES

HEAVY-DUTY 17" BANDSAW

OWNER'S MANUAL

(MODELS G0513, G0513A40 &

EXTREME MODELS G0513X2, G0513X2BF)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

(FOR MACHINES MFD. SINCE 08/22) #TS15097 PRINTED IN TAIWAN

V4.08.22

For Models

G0513,

G0513X2,

G0513X2BF,

Only

Model

G0513X2BF

Model

G0513A40

Summary of Contents for EXTREME G0513X2

Page 1: ...VEMBER 2012 BY GRIZZLY INDUSTRIAL INC REVISED AUGUST 2022 MN WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC FOR MACHINE...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...pection 44 Tilting Table 45 Setting Upper Blade Guide Height 46 Blade Selection 46 Blade Selection Chart 49 Blade Care Break In 50 Blade Breakage 50 Changing Blade 51 Changing Blade Speed 52 Ripping 5...

Page 4: ...provide proper tech support and it helps us determine if updated documentation is available for your machine Manufacture Date Serial Number Manual Accuracy We stand behind our machines If you have que...

Page 5: ...the manual and minimize your risk of injury when operating this machine C Master Power Key Switch Turns incoming power ON and OFF Requires key D ON Button Turns motor ON when pressed E OFF Button Tur...

Page 6: ...tor brake that activates and quickly stops the blade when the OFF button is used or the foot pedal is pressed Figure 3 Front controls G0513X2BF shown A C D E F Wheel Cover Lock Knobs Secure the wheel...

Page 7: ...20V Full Load Current Rating 20A at 110V 10A at 220V 19A at 110V 9 5A at 220V 8 7A Minimum Circuit Size 30A at 110V 15A at 220V 15A Connection Type Cord Plug Power Cord Included Yes No Included Power...

Page 8: ...8 x 171 4 x 11 2 Floor to Table Height 371 2 Fence Information Fence Locking Position Front Adjustable for Blade Lead Yes Resaw Fence Included No Yes Construction Table Precision Ground Cast Iron Tru...

Page 9: ...p kid proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENT...

Page 10: ...with moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and be...

Page 11: ...eces Always keep workpiece flat and firm against table fence when cutting to avoid loss of control If necessary use a jig or other work holding device WORKPIECE MATERIAL This machine is intended for c...

Page 12: ...he machine is overloaded it will draw additional amps beyond the full load rating If the machine is overloaded for a sufficient length of time damage overheating or fire may result especially if conne...

Page 13: ...ocal codes and ordinances These machines are prewired to operate on a power supply circuit that has a verified ground and meets the following requirements Circuit Requirements for 220V Model Number G0...

Page 14: ...d matching plug receptacle Additionally it must meet the following size requirements Extension Cords Minimum Gauge Size at 220V 14 AWG Minimum Gauge Size at 110V 12 AWG Maximum Length Shorter is Bette...

Page 15: ...ntire manu al to become familiar with the controls and opera tions before starting the machine Wear safety glasses during the entire setup process HEAVY LIFT Straining or crushing injury may occur fro...

Page 16: ...14 G0513 Series Bandsaws Mfd Since 08 22 Hardware Recognition Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS 5mm 5mm Flat Head Cap Screw...

Page 17: ...ashers 8mm Table 4 Lock Washers 8mm Table 4 Hex Bolts M8 1 25 x 16 Table 4 Hex Bolt M8 1 25 x 90 Positive Stop 1 Hex Nuts M8 1 25 Positive Stop Fence 2 Cap Screws M6 1 x 16 Fence 2 Hex Bolts M6 1 x 20...

Page 18: ...5 Lock Washers 8mm Table Rail 4 Hex Bolts M8 1 25 x 25 Table 4 Hex Bolt M8 1 25 x 90 Positive Stop 1 Hex Nuts M8 1 25 Positive Stop Fence 2 Cap Screws M6 1 x 16 Rear Rail 2 Hex Bolt M6 1 x 20 Front R...

Page 19: ...Washers 8mm Table Fence Rail 5 Lock Washers 8mm Table Rail 4 Hex Bolts M8 1 25 x 25 Table 4 Hex Bolt M8 1 25 x 90 Positive Stop 1 Hex Nuts M8 1 25 Positive Stop Fence 2 Cap Screws M6 1 x 16 Rear Rail...

Page 20: ...s 8mm Table Fence Rail 8 Lock Washers 8mm Table Rail 5 Hex Bolts M8 1 25 x 25 Table 4 Hex Bolt M8 1 25 x 90 Positive Stop 1 Hex Nut M8 1 25 Positive Stop 1 Cap Screws M6 1 x 20 Rail 3 Cap Screw M8 1 2...

Page 21: ...ze exposure to toxic fumes Before cleaning gather the following Disposable rags Cleaner degreaser WD 40 works well Safety glasses disposable gloves Plastic paint scraper optional Basic steps for remov...

Page 22: ...for the weight and footprint specifications of your machine Some residential floors may require additional reinforcement to support both the machine and operator Placement Location Consider existing...

Page 23: ...the floor prevents tipping or shifting and reduces vibration that may occur during operation resulting in a machine that runs slightly quieter and feels more solid If the machine will be installed in...

Page 24: ...the help of another person lift the table onto the trunnions Assembly To assemble machine 1 Secure guide post handwheel on handwheel shaft flat with set screw see Figure 20 Figure 20 Guide post handwh...

Page 25: ...hers and 8mm flat washers 9 Re install saw blade Figure 23 Mounting the table Trunnions x 4 10 Attach rear rail to table with 2 M6 1 x 16 cap screws as shown in Figure 24 11 Attach front rail with 2 M...

Page 26: ...aining rail plate with round mount ing holes using 1 M8 1 25 x 20 cap screw 8mm lock washer and 8mm flat washer see Figure 28 19 Thread fence handle into fence then tighten hex nut against fence pivot...

Page 27: ...resaw fence over moving plate as shown in Figure 32 so moving plate fits inside channel of resaw fence then tighten locking handle 22 Loosen pointer adjustment nut see Figure 31 and set pointer in lin...

Page 28: ...hese variables is beyond the scope of this manual Consult an expert or purchase a good dust collection how to book DO NOT operate this bandsaw without an adequate dust collection system This saw creat...

Page 29: ...ss vibrations and places stress on the blade and other bandsaw components The shape of the wheels and the orientation of the wheels in relation to each other determine how the blade tracks Bandsaw whe...

Page 30: ...racking controls Blade Tracking Window Blade Wheel Tracking Control Lock Lever Tracking Control Knob To adjust blade tracking 1 DISCONNECT MACHINE FROM POWER 2 Adjust upper and lower blade guides away...

Page 31: ...nnect the machine to power before completing the setup process DO NOT connect to power until instructed later in this manual Figure 40 Power supply junction box on rear of bandsaw Power Supply Junctio...

Page 32: ...formation DO NOT operate or allow others to operate machine until the information is understood The Test Run consists of verifying the following 1 The motor powers up and runs correctly and 2 the swit...

Page 33: ...N 5 Twist OFF button clockwise until it springs out see Figure 43 This resets switch so machine can start 6 Press ON button see Figure 43 to turn machine ON Verify motor starts up and runs smoothly wi...

Page 34: ...hod will help you properly tension the blade Experience and personal pref erence will help you decide which method you prefer Note Tensioning the blade before the Test Run was an approximate tension T...

Page 35: ...de is not properly tensioned Rotate blade tension handwheel clockwise to incrementally ten sion blade and repeat Step 5 until blade is properly tensioned 6 Adjust blade guides as described in Adjustin...

Page 36: ...t bearings Important To ensure best results while cutting make sure the blade is tracking and tensioned correctly before performing this procedure Tools Needed Qty Hex Wrench 5mm 1 Feeler Gauge 0 016...

Page 37: ...ng is behind the blade which is typi cally about 0 016 see Figure 47 on the previous page for an illustration of this relationship Note Models G0513 and G0513A40 use car bide discs as guides models G0...

Page 38: ...de guides approximately 0 016 behind the teeth gullets see Figure 51 then re tighten the guide block cap screw to secure the setting The lower blade guides are adjusted in the same manner as the upper...

Page 39: ...bearing rotation cap screws 6 Rotate the knurled knob to position the bear ings approximately 0 004 away from the blade 7 Re tighten the cap screws to lock the blade guide bearings in position Models...

Page 40: ...oth see Figure 55 4 Use a fine ruler to measure the distance between the straightedge and the miter slot see Figure 55 The distance should be the same at the front and the back of the table If the dis...

Page 41: ...mounting location 5 Re install and tighten the trunnion bolts then repeat Step 2 to verify the adjustment Figure 58 G0513 fence caps screws G0513 Fence Cap Screws Models G0513 G0513A40 1 DISCONNECT M...

Page 42: ...parallel with miter slot 5 Adjust the fence face parallel with the edge of the miter slot as shown in Figure 61 Figure 59 G0513A40 fence cap screws G0513A40 Fence Cap Screws 5 Adjust the fence face pa...

Page 43: ...other edge of square against blade side as shown in Figure 63 Note Make sure square does not go across a blade tooth when performing this step If square rests flush and evenly against both miter gaug...

Page 44: ...f this manual Read books magazines or get formal training before beginning any proj ects Regardless of the content in this sec tion Grizzly Industrial will not be held liable for accidents caused by l...

Page 45: ...e switch With any padlock used to lock the switch test the switch after installation to ensure that it is properly disabled Disabling Locking Switch G0513X2BF Children or untrained people can be kille...

Page 46: ...e cupping bowing or twisting are danger ous to cut because they are unstable and can move unpredictably when being cut DO NOT cut excessively warped wood Minor Warping Workpieces with slight cup ping...

Page 47: ...d cuts the table can be tilted as indicated below Models G0513 G0513A40 A table tilt scale with pointer is provided on the trunnion and a positive stop is provided for quick ly returning the table bac...

Page 48: ...m a line perpendicular to the length of the blade F Gullet Depth The distance from the tooth tip to the bottom of the curved area gullet G Tooth Pitch The distance between tooth tips H Blade Back The...

Page 49: ...adius 51 2 3 4 Figure 69 Recommended cutting radius per blade width Straight Cutting Use the largest width blade that you own Large blades excel at cutting straight lines and are less prone to wander...

Page 50: ...Measured as TPI teeth per inch tooth pitch determines the number of teeth More teeth per inch fine pitch will cut slower but smoother while fewer teeth per inch coarse pitch will cut rougher but fast...

Page 51: ...H S M Crosscutting Thin Stock R H S F Crosscutting Thick Stock R H S M Crosscutting Round Stock R H S F M R H S F M Mitre Cut R H S F M Tenons R H S M R H S M Sharp Curves R H S F Gradual Curves R H...

Page 52: ...rkpiece thickness The general rule of thumb is to have not less than two teeth in contact with the workpiece at all times during cutting Blade Care Break In Blade Care A bandsaw blade is a thin piece...

Page 53: ...75 Blade changes entail removing the existing blade installing the new blade then properly adjusting the blade tension and tracking Removing Blade 1 DISCONNECT MACHINE FROM POWER 2 Release blade tens...

Page 54: ...Edges Acceptable 3500 Requires Smooth Edges 1700 Quick Production Cuts 3500 Detailed Intricate Cuts 1700 Figure 76 Motor mount cap screws 3 Refer to Figure 77 to locate the correct V belt position fo...

Page 55: ...push stick when ripping narrow pieces Failure to follow these warnings may result in amputation or laceration injuries Crosscutting Crosscutting is the process of cutting across the grain of wood For...

Page 56: ...prone to blade lead see Blade Lead on Page 67 for more details For most applications use a blade with a hook or a skip tooth style Choose blades with fewer teeth per inch from 3 to 6 TPI because they...

Page 57: ...r is set 1 4 forward of blade teeth see Figure 85 7 Lock rip fence and resaw fence in position 8 If necessary for cutting operation support ends of board with saw stand or roller stand 9 Turn bandsaw...

Page 58: ...dii for those blade widths Width Min Radius 1 8 1 8 3 16 3 8 1 4 5 8 3 8 11 4 1 2 21 2 5 8 33 4 3 4 51 2 One of the benefits of a bandsaw is its ability to cut multiple copies of a particular shape by...

Page 59: ...8 3 4 3 Thin 0 025 H8599 1 3 Pos Claw 0 035 Installing unapproved accessories may cause machine to malfunction resulting in serious personal injury or machine damage To reduce this risk only install a...

Page 60: ...out how to best utilize this essential workshop tool and how to get the most for your money by getting the most from your equipment Filled with clear diagrams and instruc tions this pocket sized dura...

Page 61: ...duce a grease that is unmatched in performance Figure 94 T26419 Syn O Gen Synthetic Grease T26544 LED Light w Mag Base Flex Arm This high intensity LED flashlight is ultra bright and zoomable allowing...

Page 62: ...ed magnetic switch and a quick release lift handle for easy sawdust disposal D4206 Clear Flexible Hose 4 x 10 D4256 45 Elbow 4 D4216 Black Flexible Hose 4 x 10 W1034 Heavy Duty Clear Flex Hose 4 x 10...

Page 63: ...onents which makes them hard to move Simply adding more grease to built up grime will not result in smooth moving parts Clean the components in this section with an oil grease solvent cleaner or miner...

Page 64: ...sing a rag and mineral spirits wipe off any existing grease and sawdust build up on the blade tension adjustment assembly and ten sion lever cam Figure 100 Example of tension adjustment assembly locat...

Page 65: ...5 76 8 Reset Adjust or replace if at fault 9 Test replace if at fault 10 Adjust centrifugal switch clean contact points Replace either if at fault 11 Test all legs for power replace if necessary 12 Fi...

Page 66: ...8 Adjust upper blade guide so blade is as close to workpiece as possible Page 35 9 Replace or re install tire 10 Align table and fence with blade Pages 38 39 11 Replace blade guides bearings Blade sl...

Page 67: ...orrect Page 46 4 Position upper blade guides as close to workpiece as possible Properly adjust blade guides support bearings Pages 34 35 5 Replace blade Page 51 6 Adjust blade tracking Page 33 7 Tight...

Page 68: ...Changing Blade Speed on Page 52 if necessary Bandsaw Wheel 3 4 Deflection Motor Wheel Figure 102 V belt deflection To replace the V belt 1 DISCONNECT BANDSAW FROM POWER 2 Open both wheel covers and re...

Page 69: ...nt com pensate for this condition by skewing the fence as instructed in the following procedure Blade Lead Correcting Blade Lead Skewing Fence 6 Finish cut using fence If blade lead is still present r...

Page 70: ...nstalled 1311 2 blade However if you install a different length blade you will need to adjust the quick release adjust ment screw so that the quick release lever works correctly Keep in mind that actu...

Page 71: ...Loosen the guide post lock knob lower the guide post to within 1 of the table top then tighten the knob 3 Place a machinist s square on the table next to the right hand side of the guide post as shown...

Page 72: ...the guide post guard on top of the guide post assembly so you can access the guide post bracket 7 Loosen the four screws shown in Figure 110 on the previous page enough to fit metal shims between the...

Page 73: ...cking Coplanarity 1 Make the Coplanarity Gauge shown in Figure 113 Note For best results straighten the 2x4 with a jointer before cutting 2 DISCONNECT MACHINE FROM POWER 3 Remove the fence and open bo...

Page 74: ...djustment see Figure 115 Coplanar Parallel Not Coplanar Not Coplanar Gauge Contacts Top And Bottom of Both Wheels Gauge Only Contacts Bottom Wheel Gauge Only Contacts Bottom Wheel Top Wheel Needs to B...

Page 75: ...et screw an equal amount 4 Check the wheels with the coplanarity gauge then adjust the lower wheel at the hub as needed until it is parallel and coplanar with the top wheel 5 Tighten the jam nuts to l...

Page 76: ...urrent at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power invert...

Page 77: ...round 3 1 4 2 Start Capacitor 300M 250V Run Capacitor 40uF 250V Ground Ground 3 1 4 2 Rewired to 110V Start Capacitor 300M 250V Run Capacitor 40uF 250V L5 30 Plug As Recommended Hot Neutral Ground 110...

Page 78: ...O13 L2 3 5 6 8 10 12 NC15 T1 2 T3 6 T2 4 NC16 NO14 95 22 21 14 13 22 21 14 13 22 21 14 13 Power Supply Junction Box Magnetic Switch Assembly Control Panel Viewed from Behind Foot Brake Switch R S R S...

Page 79: ...1 65 61 152 60 39 62 87 63 152 60 89 86 84 83 90 85 83 84 82 71 47 46 10 13 12 11 11 1 8 9 5 4 76 50 48 66 75 70 69 68 67 59 74 72 73 80 81 39 78 79 82 2 82 1 82 3V2 82 4 82 5V2 82 6 82 7 82 8 82 9A 8...

Page 80: ...82 4 P0513082 4 S CAPACITOR COVER 31 P0513031 MOTOR CORD 14G 3W 82 5V2 P0513082 5V2 R CAP 40M 250V 1 1 2 X 2 3 4 V2 01 10 32 P0513032 COMPRESSION SPRING 7 X 8 X 90 82 6 P0513082 6 R CAPACITOR COVER 33...

Page 81: ...3124 CARRIAGE BOLT M8 1 25 X 80 103 P0513103 LOCK WASHER 10MM 126 P0513126 TABLE 17 X 17 G0513 104 P0513104 FLAT WASHER 10MM 126 P0513A40126 TABLE 17 X 17 G0513A40 105 P0513105 CAP SCREW M6 1 X 15 127...

Page 82: ...13218 FENCE END CAP 205 P0513205 SPRING PLATE 219 P0513219 REAR RAIL END CAP 206 P0513206 SPACER PLATE 220 P0513220 TAP SCREW M3 5 X 8 207 P0513207 FENCE 221 P0513221 FENCE SCALE 208 P0513208 SLEEVE 2...

Page 83: ...13A40206 SPRING PIECE 223 P0513A40223 HEX NUT M8 1 25 207 P0513A40207 CONVEX WINDOW 224 P0513A40224 FLANGE SCREW M4 7 X 6 208 P0513A40208 REAR RAIL 640MM 225 P0513A40225 CAP SCREW M6 1 X 25 209 P0513A...

Page 84: ...tore G0513 G0513A40 Upper Blade Guides Miter Gauge 165 174V2 150 160 137 142 136 140 141 145 144 143 147 134 146 149 171 138 138 1 172 168 170 169 6 163 167 166 162 161V2 163 164V2 153 151 149 154 155...

Page 85: ...ASSY 145 P0513145 UPPER BLADE GUIDE SUPPORT 173 1 P0513173 1 GUIDE BAR 146 P0513146 BLADE GUIDE 173 2 P0513173 2 T SLOT WASHER 8MM BLACK 147 P0513147 THUMB SCREW M6 1 X 16 173 3 P0513173 3 INDICATOR...

Page 86: ...ng jig to cut small or narrow pieces 6 Disconnect power before changing blades or adjusting 7 Maintain adjustment of blade tension tracking guides 8 Keep upper guide adjusted to just clear the workpie...

Page 87: ...r while machine is connected to power or blade is in motion G0513 Series Generic Labels 7 12 13 1 1 Sizing Labels are actual size Labels must be made of oil resistant material COPYRIGHT GRIZZLY INDUST...

Page 88: ...8 37 41 16 7 15 45 3 44 39 43 46 10 47 87 64 88 39 61 60 62 65 61 63 60 111 50 11 12 13 49 50 61 48 55 8 9 55A 68 67 66 5 4 75 76 59 69 74 70 72 73 71 25 81 80 39 78 79 82 2V2 82 1V2 82 4V2 82 3V2 82...

Page 89: ...2V2 MOTOR 2HP 110V 220V 1 PH V2 01 10 22 P0513X2022 CAP SCREW M8 1 25 X 16 82 1V2 P0513X2082 1V2 MOTOR FAN COVER V2 01 10 23 P0513X2023 SAW BLADE 131 5 X 1 2 6TPI HOOK 82 2V2 P0513X2082 2V2 MOTOR FAN...

Page 90: ...IECE 121 24 P0513X2121 24 CAP SCREW M6 1 X 16 121 6 P0513X2121 6 LOCKING HANDLE M8 1 25 X 44 121 25 P0513X2121 25 HEX BOLT M6 1 X 20 121 7 P0513X2121 7 CAST IRON FENCE 590MM 121 26 P0513X2121 26 FLANG...

Page 91: ...LY DO NOT REPRODUCE OR CHANGE THIS ARTWORK WITHOUT WRITTEN APPROVAL Grizzly will not accept labels changed without approval If artwork changes are required contact us immediately at manuals grizzly co...

Page 92: ...39 40 41 44 45 46 47 48 49 50 51 55 55A 56 57 58 60 61 62 63 64 65 66 67 68 87 88 94 95 111 61 61 61 61 111 60 48 50 59 69 70 71 72 73 74 75 76 81 79 80 78 39 82 83 84 85 86 89 171 172 174 175 177 178...

Page 93: ...9 P0513X2BF019 MAG SWITCH ASSY SDE MPE 18 220V 73 P0513X2BF073 HEX NUT M12 1 75 19 1 P0513X2BF019 1 CONTACTOR SDE MA 18 220V 74 P0513X2BF074 LEVER HUB 19 2 P0513X2BF019 2 OL RELAY SDE RA 20 8 12A 75 P...

Page 94: ...the owner of this machine MUST replace it in the original location before resuming operations For replacements contact 800 523 4777 or www grizzly com G0513X2BF Labels 204 214 201 202 203 205 206 208...

Page 95: ...51 11 151 10 151 9 151 139V2 103 103 104 104 155 3 155 155 1 155 1 155 1 155 1 155 10 155 11 155 31 155 12 155 13 155 14 155 15 155 16 155 17 155 18 155 19 155 2 155 2 155 20V2 155 21 155 22 155 23 15...

Page 96: ...HER 4MM 145 11 P0513X2145 11 WORM CYLINDER 155 15 P0513X2155 15 POINTER 145 12 P0513X2145 12 FIXED PLATE 155 16 P0513X2155 16 LOCK WASHER 8MM 145 13 P0513X2145 13 PINION GEAR 15T 155 17 P0513X2155 17...

Page 97: ...V2 P0513X2BF157 14V2 HEX BOLT M8 1 25 X 20 156 P0513X2BF156 RESAW FENCE ASSEMBLY 157 15 P0513X2BF157 15 HEX NUT M8 1 25 156 1 P0513X2BF156 1 ALUM RESAW FENCE 508MM 157 16 P0513X2BF157 16 FLAT WASHER 8...

Page 98: ...NG 304 P0513X2BF304 HEX NUT 4MM 317 P0513X2BF317 CAP SCREW M6 1 X 16 305 P0513X2BF305 BRAKE SWITCH SHINOZAKI AZ7141 318 P0513X2BF318 HEX NUT M6 1 306 P0513X2BF306 PHLP HD SCR M4 7 X 30 319 P0513X2BF31...

Page 99: ...rty or for incidental contingent special or consequential damages arising from the use of our products The manufacturers reserve the right to change specifications at any time because they constantly...

Page 100: ......

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