Greyp 6G-01 User Manual Download

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BATTERY AND CHARGER

GREYP G6 BATTERY PACK INFORMATION

COMMUNICATION:

CAN

APPLICATION USING

ENVIRONMENT:

INDOOR AND OUTDOOR, -20~50

C [-4~122°F]

COOLING:

NATURAL CONVECTION

CHARGING

BETWEEN 0-40˙C [32~104˙F]

PROTECTION:

PROTECTION TYPE: FUSE/ CELL CHRG TEMP, DISCHRG TEMP /

CELL VOLTAGE

PROTECTION RATING : 40 A/ 0

°C [32°F] TO 55°

C [131°F] , -20

°C

[-4°F] TO 60

C [140°F] / 2.5 TO 4.19 VOLTS

OVERLOAD PROTECTION: 30 A, 5

SHORT CIRCUIT PROTECTION: 150 A

OTHER INFORMATION:

CELL INFORMATION : LG INR18650-MJ1, Li-Ion, 3.63V, 3500

mAh

OUTPUT CONNECTOR:

RoPD

TYPE, AUTOMOTIVE, 48V, 30A, UV

RESISTANT

CHARGING METHOD:

CC/CV

I CHARGE MAX:

9.0 A

I CHARGE:

4.0 A (OPTIONAL: 8.0 A)

I DISCHARGE:

20.0 A CONTINUOUS

U CHARGE MAX:

42.0 V

U CHARGE NOM:

36.3 V

U DISCHARGE END:

25.0 V

U CHARGE END:

41.9 V

CERTIFICATION:

UN 38.3 (6TH ED.)

Summary of Contents for 6G-01

Page 1: ...USER MAN UAL BIKE READ BEFORE YOUR FIRST RIDE G ENER A L ENGLISH ...

Page 2: ...GENERAL MANUAL ENGLISH ...

Page 3: ...akes basics 11 Gear system 12 Suspension basics 12 Recommended tire pressure 12 Assembling parts supplied unassembled 14 BATTERY AND CHARGER 16 Battery technical data 16 Important battery information 18 Battery life 21 1 2 3 BIKE MAINTENANCE RANGE 22 Maintenance 22 Range 24 CLEANING THE BIKE 25 Chain 25 Fork 25 Shock 26 Lubrication 26 WARRANTY 27 General 27 Battery 28 Frame 29 Motor 29 Electronics...

Page 4: ...reyp com or obtain it from your nearest Authorised Greyp Retailer In case of any discrepancy the english version shall prevail Greyp Bikes Disclaimer Any modifications of the bike are strictly forbidden and Greyp Bikes d o o will bear no liability whatsoever for the consequences of such modifications Greyp Bikes d o o does not grant explicitly or implicitly to any party any patent rights licenses ...

Page 5: ...thout notice and without any obligation The illustrations and pictures in this manual are for demonstration purposes only WARNING Please contact your dealer or manufacturer before trying to repair your Greyp bike This User Manual is not intended as a service and repair manual Greyp bikes are classified as a pedelec Greyp bike is a vehicle where the rider s pedalling is assisted by an electric moto...

Page 6: ...he driver s ears is less than 70 dB A WARNING Inappropriate handling of a Greyp bike can cause damage injury and or death Please make sure you learn how to operate your Greyp bike in a safe and responsible way Greyp bikes are intended to transport only one person at a time If you allow somebody else to use your Greyp bike please provide them with this User Manual We advise keeping the original box...

Page 7: ... trailers on luggage carrier General information about assembly This User Manual is not intended as a comprehensive use service repair or maintenance guide Please see your authorized Greyp Bikes partner for all service repairs or maintenance WARNING Do not alter or modify any parts of your Greyp bike Do not install incompatible components or hardware ...

Page 8: ...ere is every reason to have your dealer service the bike at this stage This maturing process is unavoidable Therefore make an appointment with your Greyp dealer or local bike service for a first inspection of your new bike The first inspection is very important for the functioning and durability of your bike It is advisable to have your bike serviced regularly after the running in phase The schedu...

Page 9: ...e that it is not possible for tensioning belts or cables to get into moving parts e g the rotating rear wheel or the pedal crank When loading your bike ensure that reflectors or lights continue to be visible We advise that you distribute the luggage evenly between both sides of the luggage carrier For maximum allowed wheel size and tire for luggage carrier on Greyp bike check technical manual unde...

Page 10: ...before initiating a gear shift to reduce drivetrain wear Check the tire pressure regularly Low pressure can cause the tires to roll inefficiently If your vehicle is exposed to cooler weather keep the battery stored indoors until just before riding Do not expose your vehicle to excessive heat Only carry the cargo you need More cargo weight requires more energy to move WARNING An improper derailleur...

Page 11: ...e ground and it can make you lose control and cause an accident CAUTION Your field of view is particularly shorter in fact very short when riding at night Obstructions are more difficult to see at night Use extreme caution slow down to compensate for the much shorter reaction time and ride at a speed appropriate to your field of vision and surroundings Riding tips for children Greyp bikes are only...

Page 12: ...s measured with the crank arm pointed down and in line with the seat tube The distance from the centre of the pedal axle to the top of your saddle is your saddle height Before changing the height of your saddle you should measure your current saddle height All seat post models must be inserted into the bike seat tube to cover the minimum insertion line indicated on the seat post Insufficient inser...

Page 13: ...ot change gear cleanly you need to make adjustments to the gear system on the shifting level housing Gradually unscrew the adjuster on the shifting lever housing with your fingers and check the functioning of the gears after each turn One some systems to be able to turn the adjuster you need to pull it out of position slightly Make sure that it is back in position before you check the functioning ...

Page 14: ...is lowest Never inflate a tire beyond the maximum pressure marked on the tire s sidewall Exceeding the recommended maximum pressure may blow the tire off the rim which could cause damage to the bike and injury to the rider and or bystanders You can find the minimum recommended tire pressure on the tire side wall Never inflate tire below the minimum recommended tire pressure If the tire pressure is...

Page 15: ...e time CHAINGUIDE OR CHAINGUARD MOUNT NAME DESCRIPTION TORQUE Nm lb ft 1 CHAINGUIDE ALUMINUM PART 2 CHAINGUIDE PLASTIC PART 3 DIN 7991 M5X18 4 3 low strenght threadlocker 4 DIN 7991 M5X12 4 3 low strenght threadlocker 5 CHAINGUARD 6 ISO 7045 M4X8 4 3 Chainguide use only with positive foot retention devices on the pedals 2 1 3 4 ...

Page 16: ...GENERAL NOTES ABOUT RIDING 15 Chainguard 6 5 ...

Page 17: ...ttery separately from your Greyp bike ensure the battery is turned OFF you can do this by plugging the battery to the bike and if the bike doesn t turn on by itself that means that the battery is turned OFF Touching the contacts when the battery is ON can result in electric shock and or injury Before riding your bike make sure the battery is properly secured in the frame Do not modify open or disa...

Page 18: ...ON RATING 40 A 0 C 32 F TO 55 C 131 F 20 C 4 F TO 60 C 140 F 2 5 TO 4 19 VOLTS OVERLOAD PROTECTION 30 A 5 s SHORT CIRCUIT PROTECTION 150 A OTHER INFORMATION CELL INFORMATION LG INR18650 MJ1 Li Ion 3 63V 3500mAh OUTPUT CONNECTOR RoPD TYPE AUTOMOTIVE 48V 30A UV RESISTANT CHARGING METHOD CC CV I CHARGE MAX 9 0 A I CHARGE 4 0 A OPTIONAL 8 0 A I DISCHARGE 20 0 A CONTINUOUS U CHARGE MAX 42 0 V U CHARGE ...

Page 19: ... the battery or the connectors if the battery is removed with pressured water In the event of an inadequate connection between the charger connectors and the battery connector or charging socket there could be functional problems and it is a potentially hazardous situation In this case you should disconnect the charger connector and the battery and check what caused the inadequate connection Do no...

Page 20: ...charger using the appropriate plug adapter for your country s standard Uncover the charging socket on the bike then connect the charger to the charging socket on the bike It is possible to charge the battery when removed from the bike In that case plug the charger into the battery socket Charging socket Charging socket ...

Page 21: ...e wall socket Make sure that the input voltage of the charger is in range of the power grid voltage you plan to use CAUTION IftheredLEDlightisflashingduringthechargingprocess achargingerrorhasoccurred In that case immediately remove the charger from the socket discontinue the use of the motor support and contact an authorized Greyp retailer CHARGER2 EU ONLY Model STC 8150LC Input 220 240 V AC 50 6...

Page 22: ...riginal capacity should remain after 500 charging cycles or two years Recharging the Greyp G6 battery takes approximately 5 hours It is recommended that you don t wait for the battery to completely empty before recharging Do not leave a full or empty battery for a longer period of time as this will reduce the battery life Try to keep the battery between 20 80 to extend the battery life If you know...

Page 23: ... chipping bending or any other signs of damage If discovered do not ride any further and take your Greyp bike to an authorized Greyp retailer for a complete inspection The lifespan and type and frequency of maintenance depend on many factors such as frequency and type of use rider weight riding conditions and or impacts Additionally the Greyp bike uses a power assisted drive system which means mor...

Page 24: ...e cleaning agents for cleaning Do not expose the vehicle to prolonged direct sunlight or excessive heat such as inside a car parked in the sun or near a heat source such as a radiator It is very important that you use only original replacement parts for safety critical components Bicycle wheel rims are subject to wear Ask your dealer about wheel rim wear Riding a wheel that is at the end of its us...

Page 25: ...ontrol unit Sensors Range The range on one charge greatly depends on several circumstances such as but not only Weather conditions such as ambient temperature and wind Road conditions such as elevation and road surface Bike conditions such as tire pressure and maintenance level Bike usage such as acceleration and shifting Rider and luggage weight Charge and discharge cycles ...

Page 26: ...eck for chain elongation Use a chain elongation gauge to determine whether the chain should be replaced Fork Wipe and clean the forks after every ride Performing the right maintenance on your fork not only ensures years of worry free riding but will also keep performance optimal and enhance your experience on the bike Each service interval indicates the maximum number of riding hours designated fo...

Page 27: ...aintenance Depending on the terrain and environmental conditions in your location your riding style and skill level you may see performance if you service your at shorter intervals For specific details check the suspension manufacturer service manuals Have all repairs performed only by an authorised bike dealer Lubrication Consult with your retailer to choose among the many types of chain lubes be...

Page 28: ...acts of God accident misuse neglect abuse improper assembly operator error water damage or improper follow up maintenance Greyp explicitly exempts from coverage any damage to bicycles used for jumping stunt riding rental programs observed trials and any similar extreme riding or events Incidental and consequential damages are also not covered Greyp does not cover the cost of international warranty...

Page 29: ...iginal date of purchase it will be replaced or repaired at no charge Lithium batteries require care and some maintenance to maximize life expectancy please read chapter Battery life Abusing the battery will void your warranty The warranty is void in the following cases if damage is caused by power surge if damage is caused by the use of an improper charger if damage is caused by improper maintenan...

Page 30: ...ectronics components are warranted for 24 months from the original date of purchase to be free from defects In the event of a warranty claim requiring the electronics to be returned to Greyp the customer is responsible for removal and shipment to Greyp Greyp pays for parts in house labour and the return shipping Brakes The brakes are warranted for 24 months from the original date of purchase to be...

Page 31: ... the proper return procedure is not followed To request a warranty service the Greyp Customer Service Department needs to be contacted and the following information needs to be clearly provided the sales receipt or other evidence of the date and place of purchase full name contact details including telephone number and email address build number of the bike a description of the problem images or v...

Page 32: ...r used battery packs batteries must be collected separately and disposed of in an environmentally correct manner Please return the battery packs and on board computers that are no longer usable to an authorised bicycle dealer Batteries and chargers must not be disposed in your household trash All batteries and chargers must be disposed in an environmentally friendly manner in accordance with the b...

Page 33: ...T SE R I ES READ BEFORE YOUR FIRST RIDE USER MAN UAL BIKE ENGLISH ...

Page 34: ...TECHNICAL MANUAL T SERIES ENGLISH ...

Page 35: ... off 16 Power off 17 Walk assist mode 17 Lights on off 17 Joystick 18 1 2 3 Assist level up down 18 Info and pair a bike screen 19 Manual software update 19 Battery pack mount 20 Battery pack dismount 20 Appropriate spares 21 BIKE MAINTENANCE AND RANGE 22 Service and maintenance schedule 22 Shifting recommendations 24 Frame torque specification 24 Handlebar parts stem torque specification 26 Lugga...

Page 36: ...ownload it for free at www greyp com or obtain it from your nearest Authorised Greyp Retailer In case of discrepancy the english version shall prevail Greyp Bikes Disclaimer Any modifications of the bike are strictly forbidden and Greyp Bikes d o o will bear no liability whatsoever for the consequences of such modifications Greyp Bikes d o o does not grant explicitly or implicitly to any party any...

Page 37: ...an occur while riding this User Manual makes no representation about the safe use of the bicycle under all conditions There are risks associated with the use of any bicycle which cannot be predicted or avoided and which are the sole responsibility of the rider General information EU The T5 1 and T5 2 are high performance bicycles US The T5 1 US and T5 2 US are CLASS 1 electric bicycle T series bic...

Page 38: ... 5 kg 61 lb 140 kg 309 lbs Please find additional safety performance and service information for specific components such as suspension brakes or motor in the Manufacture s Guidelines Frame size M has a higher Permissible Total Payload Weight by up to 0 2kg while frame size XL has the Permissible Total Payload Weight lower by up to 0 2kg than what is listed in the table Frame size M is up to 0 2kg...

Page 39: ...ke out the front wheel Lift the bike to access the toolbox If you don t have the knowledge or ability to assemble the Greyp yourself please consult a professional mechanic 5 HANDLEBAR POSITIONING 1 Rotate the handlebar to its natural position 90 to the frame centered 2 Using the tool three arm hex key number 5 lightly tighten the two bolts on the stem ...

Page 40: ...osite side Turn the three arm hex key number 6 clockwise to thread the axle into the fork 7 PEDALS MOUNTING 1 Take the pedals out of the box grease the thread and tighten them using the tool three arm hex key number 6 see picture above 2 Pay attention to the direction of rotation while tightening The thread on the right pedal is right handed standard The direction of rotation for tightening is ant...

Page 41: ...lt will determine how loose or tight your headset is so it plays a major role in the steering and feel of your bike Tighten the bolt a little at a time and between each turn Once the looseness in the headset is gone it should be tight enough Give the handlebar a turn to the left and right to make sure they still move smoothly If the movement is tight you ve gone too far Back the stem cap off a qua...

Page 42: ...alled and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference b...

Page 43: ...ve the optimal setting rebound damping may need to be increased when air pressure or spring rate increases Additional adjustment Depending on the exact model of the fork there are various adjustments that can be made and some of them are rebound low speed compression high speed compression lockout and other For further information please contact your Greyp dealer or visit fork manufacturers websit...

Page 44: ...si 3 7 bar 54 psi T5 2 3 7 bar 54 psi 3 7 bar 54 psi CHAINGUIDE OR CHAINGUARD MOUNT NAME DESCRIPTION TORQUE Nm lbf ft 1 CHAINGUIDE ALUMINUM PART 2 CHAINGUIDE PLASTIC PART 3 DIN 7991 M5X18 4 3 low strenght threadlocker 4 DIN 7991 M5X12 4 3 low strenght threadlocker 5 CHAINGUARD 6 ISO 7045 M4X8 4 3 ...

Page 45: ...GENERAL NOTES ABOUT RIDING 12 REFLECTORS NAME DESCRIPTION 1 FRONT REFLECTOR 313 5K 2 REAR REFLECTOR 314 1 3 REAR REFLECTOR 313 1ZB 4 SPOKE REFLECTOR 309 M US RR 530 WUW 3 4 1 2 ...

Page 46: ...RIPTION 1 DISPLAY UNIT CIM 8 KICKSTAND 2 CONTROL UNIT CBC 9 LUGGAGE CARRIER 3 REAR CAMERA BUTS 10 REAR LIGHT Busch Müller 4 BATTERY 11 FRONT LIGHT Busch Müller 5 BATTERY LOCK 12 FRONT MUDGUARD 6 PUSHPLATE 13 REAR MUDGUARD 7 MOTOR 14 FRAME 1 5 4 14 9 6 7 8 3 10 13 2 11 12 ...

Page 47: ...EAR LIGHTS SHORT PRESS Busch Müller lights see bike parts 10 11 LONG PRESS auxiliary Greyp lights on CIM and BUTS see bike parts 1 3 4 RETRO VIDEO WORKS ONLY WITH MOBILE APP 5 JOYSTICK SWITCH BETWEEN DISPLAY FUNCTIONS SHORT PRESS IN ALL DIRECTIONS 6 ASSIST LEVEL UP INCREASE LEVEL OF ASSISTANCE SHORT PRESS 7 ASSIST LEVEL DOWN DECREASE LEVEL OF ASSISTANCE SHORT PRESS 8 FUNCTION VARIOUS FUNCTIONALITI...

Page 48: ...SYSTEM FUNCTIONS 15 Display unit information 1 2 3 4 5 6 CIM DISPLAY INTERFACE NAME DESCRIPTION 1 SPEED 2 BATTERY CHARGE REMAINING DISTANCE 3 RIDE STATISTICS 4 TIME 5 ASSISTANCE LEVEL 6 CADENCE ...

Page 49: ...g press the power button Long press Stand by mode on To put your bike in standby mode short press the power button Short press Stand by mode off To wake up the bike from stand by mode press any button on the control unit or move the bike Press any button ...

Page 50: ...ssist mode To activate the walk assistance mode press and hold walk assist button Press and hold Lights on off To turn the lights on or off short or long press the light button SHORT PRESS Busch Müller lights see bike parts 10 11 LONG PRESS auxiliary Greyp lights on CIM and BUTS see bike parts 1 3 ...

Page 51: ...rent information on the display unit move the joystick up or down TRIP ODOMETER AVERAGE SPEED TRIP TIME Move up down Assist level up down To change the assistance level short press the plus or minus assist level button Short press to change by one level ...

Page 52: ... joystick up or down to scroll inside the screen or move the joystick left right to switch between screens Move up down or left right Manual Software Update To start the software update use a combination of buttons Make sure your bike is connected to a charger and that it is connected to your personal hot spot Press and hold Short press ...

Page 53: ...SYSTEM FUNCTIONS 20 Battery pack mount Battery pack dismount 4 click 1 2 pull 3 ...

Page 54: ...RY LOCK HANDLE 4 BATTERY PACK Appropriate spares BIKE FRONT REAR TIRE BRAKES ROTORS INNER TUBE T5 1 29 x 2 25 Formula Cura or Cura 4 six bolt 203mm front 180mm rear according to outside tire dimensions T5 2 29 x 2 25 Formula Cura or Cura 4 six bolt 203mm front 180mm rear according to outside tire dimensions ...

Page 55: ...y X CHAIN Replace After 1000km or sooner if needed CASSETTE AND CHAIN RING Replace After 3000km or sooner if needed TIRES Check pressure tread and side walls X TIRES After 3 years or at wear mark INNER TUBES Replace X FRONT AND REAR HUB BEARINGS Check for play X BRAKE PADS Check for wear X BRAKE PADS Replace X BRAKE DISC ROTOR Check for wear and trueness X BRAKES Check for leaks X ...

Page 56: ...NUTS Check and tighten if necessary X CABLES AND HOUSINGS Replace X HEADSET Check for play and regrease if necessary X HANDLEBARS Check and replace if necessary X LIGHTING Check X PEDALS Check for play X THRU AXLES Check and tighten if necessary X STEM SEAT POST Disassemble and clean X WHEELS SPOKES Check for trueness and tension X ...

Page 57: ...timum range it is best to release the pedal pressure while shifting gears Only shift one gear at time When shifting gear make sure you release power and pedal very lightly during the whole duration Shifting a gear under power or more gears at the same time can cause premature wear and damage to your drivetrain high speed high gear low speed low gear release power on pedals during shifting Frame to...

Page 58: ...3 BOTTLE CAGE FRAME 2 1 5 4 CABLE GLAND FRAME 1 0 7 low strength thread locker 5 PUSHPLATE HOLDER FRAME 2 1 5 medium strength thread locker 6 PUSHPLATE PUSHPLATE HOLDER 4 3 low strength thread locker 7 Y WIRING PUSHPLATE 1 0 7 8 Y WIRING PUSHPLATE HOLDER 1 0 7 9 BATTERY LOCK HOUSING FRAME 3 2 2 medium strength thread locker 10 BATTERY LEVER BATTERY LOCK HOUSING 2 1 5 medium strength thread locker ...

Page 59: ...ft 1 GRIPS HANDLEBAR 2 1 5 2 SHIFTER HANDLEBAR 4 3 3 BRAKE LEVERS HANDLEBAR 4 3 4 CBC HANDLEBAR 1 2 0 9 low strength thread locker 5 STEM HANDLEBAR 9 6 6 low strength thread locker 6 STEM FRONT FORK 12 8 9 low strength thread locker 7 CIM STEM 0 7 MAX 2 1 5 8 HEADSET FRONT FORK 6 4 4 4 1 3 7 6 2 5 8 ...

Page 60: ...ngth thread locker 2 REAR LIGHT PLATE REAR LIGHT 4 3 3 REAR MUDGUARD FRAME MOTOR 4 3 medium strength thread locker 4 REAR MUDGUARD FRAME SEATSTAY BRIGDE 4 3 medium strength thread locker 5 REAR MUDGUARD LUGGAGE CARRIER 4 3 medium strength thread locker 6 REAR MUDGUARD REAR LIGHT PLATE 4 3 medium strength thread locker 7 LUGGAGE CARRIER FRAME 8 5 9 medium strength thread locker ...

Page 61: ...ength thread locker 2 FRONT MUDGUARD STAY FORK 4 3 medium strength thread locker 3 FRONT MUDGUARD FRONT LIGHT FORK 4 3 medium strength thread locker 2 1 LUGGAGE CARRIER MOUNTING NAME DESCRIPTION 1 ORTLIEB MOUNTING POINTS QL3 1 for more information please visit https www ortlieb com en_us 2 MIK MOUNTING POINTS for more information please visit https www mik click com ...

Page 62: ...BIKE MAINTENANCE RANGE 29 5 3 2 1 4 6 7 CABLE ROUTING NAME DESCRIPTION 1 CIM Motor 2 CIM Rear camera 3 Shifter 4 Front light Rear light Motor 5 Rear brake 6 Speed sensor Motor 7 CIM CBC ...

Page 63: ... the products listed above fulfil all the relevant provisions of the Machinery Directive 2006 42 EC Electromagnetic compatibility 2014 30 EC Radio Equipment Directive 2014 53 EU Low Voltage Directive LVD 2014 35 EU ROHS 2 Directive 2011 65 EU The following harmonizing standard was applied to the T5 1 and T5 2 EN 15194 2017 Bicycles electrically power assisted cycles EPAC bicycles The following sta...

Page 64: ...ly working on improving our user experience you can expect frequent mobile app updates FIND THE LATEST VERSION OF THE GREYP APP MANUAL ON OUR WEBSITE The Greyp mobile application is available on Google PlayStore and AppStore ANDROID IOS ...

Page 65: ...Greyp Bikes d o o Ljubljanska 7 10431 Sveta Nedelja Croatia Tel 385 1 409 3377 Fax 385 1 333 6698 info greyp com ...

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