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Greenlee UAP32GL GATOR, Instruction Manual

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Greenlee UAP32GL GATOR Instruction Manual Download Page 18

Greenlee Textron / Subsidiary of Textron Inc.

18

4455 Boeing Dr., Rockford, IL 61109-2988  815/397-7070

GATOR™ Battery-Powered Pressing Tool

Parts List

KEY

PART NO.

DESCRIPTION

QTY.

1

501 0241.9

Pump Housing ................................................... 1

2

500 5864.9

Plunger ............................................................... 1

4

500 5862.2

Seal .................................................................... 1

5

500 5863.0

Valve Seat .......................................................... 1

6

500 5877.0

Needle Valve ...................................................... 1

7

500 8403.8

Screw, Pan Head ............................................... 2

8

500 8402.0

Mounting Block .................................................. 1

9

500 5869.0

O-Ring ................................................................ 1

10

500 5894.0

Spring ................................................................. 1

11

500 5871.1

Pressure Relief .................................................. 1

12

500 5875.4

Support Ring ...................................................... 1

13

500 5876.2

Retaining Ring ................................................... 1

15

500 4134.7

O-Ring Needle Valve ......................................... 1

16

500 4203.3

Screw Flat Head M4 x6 ..................................... 1

17

500 4122.3

Reservoir Plug ................................................... 1

18

500 5861.4

Hydraulic Reservoir ............................................ 1

19

500 5879.7

Release Lever .................................................... 1

20

500 4125.8

Relief Lever Spring ............................................ 1

21

500 5872.0

Screw ................................................................. 1

22

500 4113.4

Spacer ................................................................ 1

23

500 4137.1

Capacitor ............................................................ 3

24

500 4136.3

Ground Strap ..................................................... 1

25

500 4132.0

Motor .................................................................. 1

26

500 3633.5

Pin, 4 x 16 .......................................................... 1

27

500 4128.2

Battery Clip ........................................................ 1

28

500 6772.9

Screw, M4 x 10 .................................................. 2

29

500 7358.3

Gearbox ............................................................. 1

30

500 4157.6

Screw, Flat Head M3 x6 .................................... 4

31

500 4151.7

Retaining Ring ................................................... 1

32

500 4139.8

Bearing, Grooved Ball ........................................ 1

33

500 4126.6

Switch ................................................................. 1

34

500 4127.4

Battery Contacts ................................................ 1

36

500 5880.0

Filter ................................................................... 1

37

500 5882.7

Filter Adapter ..................................................... 1

38

500 5898.3

Magnet ............................................................... 1

39

500 5885.1

Threaded Bushing .............................................. 1

40

500 5886.0

O-Ring ................................................................ 1

44

500 5896.7

Screw Plug ......................................................... 1

45

500 5888.6

Sealing Washer .................................................. 1

46

500 5889.4

Spring ................................................................. 1

Summary of Contents for UAP32GL GATOR

Page 1: ... 0 2001 Greenlee Textron IM 1457 REV 1 7 01 GATORTM UAP32GL BATTERY POWERED PRESSING TOOL WITH 2 SPEED RAM Read and understand all of the instructions and safety information in this manual before operating or servicing this tool ...

Page 2: ...a hand held self contained tool intended to press compression pipe fittings Purpose This instruction manual is intended to familiarize personnel with the safe operation and maintenance procedures for the Gator UAP32GL Battery powered Pressing Tool Keep this manual available to all personnel Replacement manuals are available upon request at no charge Safety Safety is essential in the use and mainte...

Page 3: ...hich if not avoided WILL result in severe injury or death SAFETY ALERT SYMBOL Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Failure to observe this warning will result in severe injury or death Electrical Shock Hazard This tool is not insulated When using this unit near energized electrical lines use proper personal protec...

Page 4: ...mage may result Failure to observe these warnings may result in personal injury or damage to the battery from rapid discharge of battery energy Wear eye protection when using this tool Failure to wear eye protection can result in serious eye injury from flying debris or hydraulic oil Do not operate tool without dies Damage to the ram or tool head may result This tool is not designed for continuous...

Page 5: ... Rockford IL 61109 2988 815 397 7070 GATOR Battery powered Pressing Tool Identification 1 Housing 2 Retract Button 3 Battery 4 Hand Guard 5 Trigger Lock Switch 6 Trigger 7 Battery Load Display 8 Oil Reservoir 9 Oil Plug 8 9 under cover 7 6 5 4 3 2 1 LOCK UNLOCK ...

Page 6: ...rall Length 12 3 8 31 4 cm Width 3 76 mm Height 11 3 4 29 8 cm Maximum Force 3 tons 32 kN Motor Direct Current Permanent Field Motor Motor Voltage 12 VDC Charging Voltage 12 V Charging Time 1 Hour Pressing Time 4 to 7 seconds Pressing Performance approximately 120 charge Hydraulic Oil 1 pint 50 ml Shell Tellus T 15 Pressing Head Steel Sound Level 75 dB A at 1 meter Vibration 2 5 m s2s ...

Page 7: ...use After 30 40 pressing cycles allow the tool to cool for 15 minutes Do not place tool in a vise The tool is designed for hand held operation Keep water from inside of tool Water inside tool or battery may damage internal circuitry Use this tool for manufacturer s intended purpose only Use other than that which is described in this manual can result in injury or property damage Failure to observe...

Page 8: ...e charger for explanation of proper use Operation cont d Battery Load Display Battery Condition Momentary illumination at beginning of pressing cycle Normal or operating charge level Flickering at point of maximum pressing force Normal or operating charge level Flickering during entire pressing cycle Low charge level Constant when operating without a load Low charge level Battery Condition ...

Page 9: ...eration cont d Pressing Fittings 1 Prepare the pipe and fitting according to the con nector manufacturer s instructions 2 Open jaws and place pressing dies around the fitting 3 Unlock trigger 4 Squeeze trigger to advance pressing jaws Note To make sure that a good pressing cycle is completed check to see if jaws touch before max pressure is achieved 5 Ram will return automatically after the pressi...

Page 10: ...a slightly damp cloth and a mild detergent to clean the cutter body Solvents can damage the cutter body and may ignite 2 Fully retract and lock trigger Place the tool in the carrying case Store in a cool dry place 3 Fully discharged batteries should be recharged so that they are ready for use See battery charger instructions Monthly 1 Thoroughly clean all surfaces 2 Check the oil level 3 Oil the b...

Page 11: ...eservoir Air in hydraulic system Pull trigger and hold retract button simultaneously Hold for approximately 10 seconds Battery load display flashes Battery charge low Charge or replace battery constantly Tool loses oil Damaged internal seal Return tool to an authorized Greenlee service center Oil plug not installed properly Refill reservoir and replace plug BEFORE YOU BEGIN 1 Make sure that the ba...

Page 12: ... the reservoir O ring 40 Gently tug it over the reservoir 16 Remove the reservoir 18 17 Remove pump piston 53 Replace the O ring 51 18 Remove screw plug 44 spring 46 valve stem 47 pump piston 48 and sealing washer 45 19 Use a marker or piece of tape to mark the side of the relief 11 that is facing up This mark or piece of tape will later be used when installing the unloading valve subassembly Remo...

Page 13: ...e faces the same direction as the pump piston Slip the O ring 40 over the reservoir Using a hooked tool care fully slip the O ring over the lip of the pump housing 14 Insert the plug 17 into the reservoir Reassembly Miscellaneous Components Reassembly 15 Remove the protective plastic bag from the elec tronics subassembly Insert he LED into the LED bushing 206 16 Lay the gear housing motor subassem...

Page 14: ...L 61109 2988 815 397 7070 GATOR Battery Powered Pressing Tool Service Should your battery powered tool require service return it to an authorized Greenlee service center Customer Center and Field Service 800 435 0786 Fax 24 Hour Customer Center 800 451 2632 or 815 397 1865 ...

Page 15: ... 15 4455 Boeing Dr Rockford IL 61109 2988 815 397 7070 GATOR Battery Powered Pressing Tool Exploded View 204 205 208 202 200 210 209 208 212 214 203 206 200 208 200 207 215 100 101 103 102 104 109 111 113 114 112 110 108 107 106 105 116 115 213 ...

Page 16: ...Rockford IL 61109 2988 815 397 7070 GATOR Battery Powered Pressing Tool Exploded View 40 36 37 39 6 1 50 49 51 53 17 4 5 33 26 27 34 47 48 44 45 46 62 18 38 30 56 58 57 54 55 32 20 7 31 61 19 16 29 28 7 8 21 2 15 25 24 23 22 10 9 11 12 13 Torque to 75 foot pounds ...

Page 17: ...Greenlee Textron Subsidiary of Textron Inc 17 4455 Boeing Dr Rockford IL 61109 2988 815 397 7070 GATOR Battery Powered Pressing Tool 119 118 117 120 121 122 123 Exploded View ...

Page 18: ...t Head M4 x6 1 17 500 4122 3 Reservoir Plug 1 18 500 5861 4 Hydraulic Reservoir 1 19 500 5879 7 Release Lever 1 20 500 4125 8 Relief Lever Spring 1 21 500 5872 0 Screw 1 22 500 4113 4 Spacer 1 23 500 4137 1 Capacitor 3 24 500 4136 3 Ground Strap 1 25 500 4132 0 Motor 1 26 500 3633 5 Pin 4 x 16 1 27 500 4128 2 Battery Clip 1 28 500 6772 9 Screw M4 x 10 2 29 500 7358 3 Gearbox 1 30 500 4157 6 Screw ...

Page 19: ... y contains 117 123 2 101 500 7339 7 Pin 2 102 500 7341 9 Pivot Pin 2 103 500 7342 7 Retaining Ring 4 104 500 7343 5 Pin 2 105 500 7344 3 Bottom Yoke 1 106 500 4168 1 Screw M3 x 6 2 107 500 7346 0 Pivot Roller 2 108 500 7347 8 Roller Holder 1 109 500 7348 6 Retaining Ring 1 110 500 7349 4 Stop Disc 1 111 500 7351 6 Spring 1 112 500 7352 4 Comp Spring 1 113 500 7353 2 Comp Spring 1 114 500 7354 0 P...

Page 20: ...0 7184 0 Decal Warning 1 215 500 7188 2 Decal Identification 1 500 5904 1 Seal Kit contains 4 9 13 14 38 42 47 48 115 116 500 7381 8 Unloading Valve Ass y contains 2 4 6 9 13 15 500 7182 3 Blue Steel Case w inserts 500 2999 1 12V Battery 500 3046 9 12V Charger 110V AC 500 3047 7 12V Charger 220V AC 500 3048 5 12V Charger 12V DC Parts List cont d Greenlee Textron Subsidiary of Textron Inc 4455 Boei...

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