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SG4-854 Shotgun Shoe Group for 854DX Electric Bender

Greenlee Tools, Inc.

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

3

IMPORTANT SAFETY INFORMATION

SAFETY 

ALERT 

SYMBOL

This symbol is used to call your attention to hazards 

or unsafe practices which could result in an injury or 

property damage. The signal word, defined below, 

indicates the severity of the hazard. The message 

after the signal word provides information for pre-

venting or avoiding the hazard.

Immediate hazards which, if not avoided, WILL result 

in severe injury or death.

Hazards which, if not avoided, COULD result in 

severe injury or death.

Hazards or unsafe practices which, if not avoided, 

MAY result in injury or property damage.

Read and understand all of the 

instructions and safety information 

in this manual before operating or 

servicing this tool. Refer also to the 

854DX bender manuals, which are 

listed under “Other Publications.”
Failure to observe this warning will 

result in severe injury or death.

Do not use this tool in a hazardous 

environment. Hazards include flam-

mable liquids, gases, or other materi-

als. Using this tool in a hazardous 

environment can result in a fire or 

explosion.
Failure to observe this warning will 

result in severe injury or death.

Always use safety glasses. Everyday 

glasses only have impact resistant 

lenses; they are NOT safety glasses. 

When using in dusty environment, use 

face or dust mask.
Failure to wear eye protection could 

result in serious eye injury from flying 

debris.

Pinch points:
•  Keep hands away from bending 

shoe, rollers, and conduit when 

bender is in use.

•  Support conduit when unloading. 

Conduit can become loose and fall 

if not properly supported.

Failure to observe these warnings 

could result in severe injury or death.

•  Reduce the risk of unintentional starting. Make sure 

switch is in off position before plugging in.

•  Never leave tool running unattended. Turn power 

off. Do not leave tool until it comes to a complete 

stop.

•  Disconnect tools before servicing and when chang-

ing accessories such as shoes, rollers, and the like. 

Accidental start-up could result in serious injury.

Failure to observe these warnings could result in 

severe injury or death.

•  Never stand on tool. Serious injury could occur if 

the tool is tipped.

•  Do not overreach. Keep proper footing and balance 

at all times.

Failure to observe these warnings could result in 

severe injury or death.

Summary of Contents for SG4

Page 1: ...all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com 52075189 REV 1 2019 Greenlee Tools Inc 9 19 SG4 854 Shotgun Shoe Group for 854DX Electric Bender ...

Page 2: ...ectric Bender The shotgun shoe includes accessories for bending four sticks of the following types of conduit 1 2 to 1 rigid 1 2 to 1 IMC 3 4 and 1 EMT The SG4 854 also includes a length stop for fast setup of identical bends Safety Safety is essential in the use and maintenance of Greenlee tools and equipment This instruction manual and any markings on the tool provide information for avoiding ha...

Page 3: ... als Using this tool in a hazardous environment can result in a fire or explosion Failure to observe this warning will result in severe injury or death Always use safety glasses Everyday glasses only have impact resistant lenses they are NOT safety glasses When using in dusty environment use face or dust mask Failure to wear eye protection could result in serious eye injury from flying debris Pinc...

Page 4: ...ake workshop kid proof with padlocks master switches or by removing starter keys Failure to observe these precautions may result in injury or property damage Inspect the bender before use Replace worn damaged or missing parts with Greenlee replace ment parts A damaged or improperly assem bled component could break and strike nearby personnel Maintain tools with care Keep tool clean for best and sa...

Page 5: ...Bending Attachment Group RIGID IMC and EMT 04034 1 2 to 1 Rigid 1 2 to 1 IMC 3 4 and 1 EMT UPC No Key 78 3310 Description 1 04027 Bending shoe 2 04028 Roller support unit 3 02465 Hook assembly 4 04029 Length indicator includes 5 and 6 5 Long clamp 6 Short clamp 23818 Storage box 04030 Adapter kit 1 3 4 2 5 6 Conduit not included ...

Page 6: ...g the bender before changing accessories Accidental start up could result in serious injury INSTALLING THE ROLLER SUPPORT 1 Grab the roller support with two hands as described below Use right hand to grap rollers and hold the roller support open as shown Use left hand to grab the bottom portion of the support 2 Align the right plate of the support with the bender roller plate as shown in the steps...

Page 7: ...ack of the bender 2 Turn on the power to the bender 3 Press and hold the CLEAR button on the pendant then in addition press and hold the ANGLE SELECT p button 4 Continue to hold both buttons until the text SHOTGUN scrolls across the pendant and the last decimal point on the pendant is on continuously The buttons must be held for approximately 2 seconds The second decimal point will remain on while...

Page 8: ...ty damage BENDING CONDUIT 1 Plug the bender into a grounded 20 amp outlet Refer to the 854DX bender instruction manual 2 Turn on the bender s main power switch 3 Press UNLOAD on the pendant until the shoe grooves for the desired conduit size and type are adjacent to the rollers 4 Install the shoe hook into the two mounting holes as shown Rotate shoe until desired grooves are adjacent to rollers In...

Page 9: ... clamp near start of groove 4 Slide a piece of scrap conduit square tube or bar through the two clamps and tighten the clamp screws Make sure the back of the conduit is shorter than the shoe radius 5 Slide the stopper assembly onto the tube or bar until the stopper contacts the conduit and tighten the clamp screw as shown Install tube or bar through clamps and tighten screws Install stopper assemb...

Page 10: ...tance d in the illustration at left gain the difference between the straight line distance a a and the shorter radial distance d where q angle of bend r the centerline bending radius of the bending shoe kick single bend of less than 90 leg length the distance from the end of a straight section of conduit or pipe to the bend measured from the end to the outside edge of the conduit or pipe rise the ...

Page 11: ...UCT PLUS 2 INCHES Figures are approximate Additional Bending Instructions The following drawings and bending tables are intended to provide the information necessary to accomplish the most common types of bends The bending tables contain conduit marking information STUBS 1 Select the size and type of conduit Determine the height of stub and the angle to be used 2 Find the table that corresponds to...

Page 12: ...9 4 79 7 79 13 79 25 79 1 2 IMC and Rigid Y 15 0 05 7 78 15 51 23 23 30 96 38 69 50 28 61 87 85 05 131 42 Y 22 5 2 96 8 18 13 41 18 63 23 86 31 70 39 54 55 22 86 58 Y 30 0 41 4 41 8 41 12 41 16 41 22 41 28 41 40 41 64 41 Y 45 0 38 3 21 6 04 8 87 13 11 17 35 25 84 42 81 Y 60 0 40 2 71 5 02 8 49 11 95 18 88 32 74 Y 90 1 06 4 06 7 06 13 06 25 06 3 4 IMC and Rigid Y 15 1 29 9 02 16 74 24 47 32 20 39 9...

Page 13: ...escription Qty 1 52074609 Shotgun shoe assembly 1 2 52074610 Roller support 1 52066771 Holding yoke assembly includes 3 and 4 1 3 Holding yoke weldment 1 4 52065462 Holding yoke plate kit 1 5 90524799 Drive pin 4 6 52055987 Shoe stud cap 1 52074611 Length indicator kit includes 7 9 7 Stopper assembly 1 8 Clamp assembly short 1 9 Clamp assembly long 1 52075168 Decal kit bend angle chart for 854DX n...

Page 14: ...rd IL 61109 2988 USA 815 397 7070 2019 Greenlee Tools Inc An ISO 9001 Company USA Tel 800 435 0786 Fax 800 451 2632 Canada Tel 800 435 0786 Fax 800 524 2853 International Tel 1 815 397 7070 Fax 1 815 397 9247 www greenlee com ...

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