Greenlee HID6506 Service Manual Download Page 1

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HID6506

Rotary Impact Drill

SERVICE MANUAL

Serial Codes AML and GAT

Read

and

understand

all of the instructions and

safety information in this manual before operating

or servicing this tool.

Register this product at www.greenlee.com

AML

GAT

99915979 REV 6

2/12

Summary of Contents for HID6506

Page 1: ...Serial Codes AML and GAT Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com AML GAT 999...

Page 2: ...n provided KEEP THIS MANUAL Purpose of this Manual This manual is intended to familiarize personnel with the safe service procedures for the following Greenlee Utility tools HID6506 42309 Rotary Impac...

Page 3: ...s and safety information in this manual before operating or servicing this tool Refer also to the Operation manual which is listed under Other Publications Failure to observe this warning could result...

Page 4: ...reverse hydraulic flow Operation with hydraulic flow reversed can cause tool malfunction Connect the pressure supply hose and tank return hose to the proper ports Failure to observe this warning could...

Page 5: ...ribe a line across the motor cap 47 and handle 1 to align parts correctly during assembly 2 Remove eight cap screws 49 and pull the motor cap from the handle Remove the gasket 46 If necessary remove t...

Page 6: ...Remove both cap screws 17 and buttons 16 from the directional spool 14 Slide the directional spool part way through the bore to expose one O ring 15 Remove the exposed O ring 2 Remove the directional...

Page 7: ...trations and Parts Lists for correct orientation and placement of parts Replace any O rings V rings seals and gaskets on parts that have been disassembled Apply hydraulic fluid or O ring lubricant to...

Page 8: ...e handle 1 aligning the scribe marks that were made during disassembly 7 Secure the motor cap 47 to the handle 1 using eight cap screws 49 Using the sequence shown below torque to 9 newton meters 80 i...

Page 9: ...he smooth end of the drive shaft 55 Press the drive gear 54 until flush onto the smooth end of the drive shaft 55 2 Slide the adapter 57 large opening first over the helical geared end of the drive sh...

Page 10: ...L 61109 2988 USA 815 397 7070 10 Illustration Rotary Impact Drill Serial Code AML 14 49 70 47 46 45 48 42 40 43 3 2 50 1 51 52 64 54 58 56 57 65 55 25 24 29 23 44 19 21 20 15 16 17 33 34 18 22 26 31 3...

Page 11: ...Head Machine Screw 10 24 x 1 1 4 1 35 Hex Elastic Stop Nut 10 24 1 40 41594 50415940 Gear 11 Tooth 2 41 40115 50401154 Key 1 8 x 3 8 1 42 41621 50416212 Retaining Ring 25 64 External 1 43 40114 504011...

Page 12: ...20 21 22 23 24 25 26 28 36 16 17 18 19 20 21 22 43 24 38 39 41 42 25 15 26 27 30 29 40 28 20 23 Illustration Rotary Impact Mechanism Serial Code AML Note Complete disassembly of mechanism is not reco...

Page 13: ...0 Damping Ring 1 19 143194640 O ring 1 20 316045640 Catching Sleeve Assembly 1 21 143193920 O ring 1 22 141181860 Circlip 1 23 316048010 Striker Assembly 1 24 344093140 Sealing Ring 1 25 341059260 Exc...

Page 14: ...109 2988 USA 815 397 7070 14 Illustration Rotary Impact Drill Serial Code GAT 32 34 11 15 12 14 10 9 31 30 27 26 8 7 6 17 16 15 13 19 23 29 20 21 3 24 43 25 35 33 18 17 16 22 1 2 50 46 44 40 42 45 47...

Page 15: ...636 50416361 Connecting Link 1 34 Slotted Round Head Machine Screw 10 24 x 1 1 4 1 35 Hex Elastic Stop Nut 10 24 1 40 41594 50415940 Gear 11 Tooth 2 41 40115 50401154 Key 1 8 x 3 8 1 42 41621 50416212...

Page 16: ...8 USA 815 397 7070 An ISO 9001 Company Greenlee Textron Inc is a subsidiary of Textron Inc USA Tel 800 435 0786 Fax 800 451 2632 Canada Tel 800 435 0786 Fax 800 524 2853 International Tel 1 815 397 70...