Greenlee Gator LS60 Instruction Manual Download

Page: 1 / 24

GATOR

LS60 BATTERY-POWERED

PUNCH DRIVER

Read and understand this material before operating
or servicing this equipment. Failure to understand how
to safely operate this tool could result in an accident
causing serious injury or death.

999 2257.6

IM 1310 REV 1 4/98

INSTRUCTION MANUAL

Summary of Contents for Gator LS60

Page 1: ...derstand this material before operating or servicing this equipment Failure to understand how to safely operate this tool could result in an accident causing serious injury or death 999 2257 6 1998 Gr...

Page 2: ...Purpose of this Manual The Greenlee Gator LS60 Battery Powered Punch Driver is intended to be used with Greenlee punches dies and draw studs for punching holes through plastic fiberglass aluminum and...

Page 3: ...ractices which if not avoided COULD result in severe personal injury or death Immediate hazards which if not avoided WILL result in severe personal injury or death SAFETY ALERT SYMBOL Safety is a crit...

Page 4: ...result in injury or property damage Do not allow anyone to stand directly in front of the punch A component failure could propel parts that could strike nearby personnel with sufficient force to caus...

Page 5: ...ng Voltage 12 V Charging Time 1 Hour Punching Time 1 2 conduit in 10 ga mild steel 5 seconds Punching Time 2 conduit in 10 ga mild steel 12 seconds Battery Life number of holes per battery charge appr...

Page 6: ...Inc 6 4455 Boeing Dr Rockford IL 61109 2988 815 397 7070 Identification 3 5 2 6 1 8 9 7 4 10 12 11 1 Trigger 2 Retract Button 3 Ram Housing 4 Ram 5 Housing 6 Battery Load Display 7 Battery Cartridge...

Page 7: ...ver the draw stud with the open end of the die facing away from the punch driver 7 Insert the draw stud through the pilot hole 8 Thread the punch onto the draw stud with the cutting surfaces of the pu...

Page 8: ...3 mm to 2 2 416 61 5 mm conduit sizes Using 7 16 draw stud and step saver adapter 3 4 DRAW STUD DIE 7 8 22 2 mm PILOT HOLE PUNCH PUNCH MATERIAL BEING PUNCHED 03248 SPACER 30043 3 8 DRAW STUD DIE 1 2 1...

Page 9: ...pter End with Long Threads 60115 1 4 Draw Stud 03248 Spacer End with Long Threads Threads with Flats Die Pilot Hole Punch 04638 3 8 Counter Nut 33967 3 8 Adapter 60116 3 8 Draw Stud 03248 Spacer End w...

Page 10: ...ie Pilot Hole Punch Counter Nut Adapter Draw Stud 03248 Spacer End with Long Threads Threads with Flats Die 7 16 11 1mm Pilot Hole Punch 04638 3 8 Counter Nut 33967 3 8 Adapter 34421 3 8 Draw Stud Set...

Page 11: ...mm 1 1 2 con 1 951 49 6 mm 2 con 2 416 61 5 mm 1 2 con 0 885 22 5 mm 3 4 con 1 115 28 3 mm 1 7 32 con 1 210 30 5 mm 1 con 1 362 34 6 mm 1 1 4 con 1 701 43 2 mm 12345 12345 12345 12345 12345 12345 123...

Page 12: ...approximately 20 seconds after Tool servicing required Return tool to completing a punch cycle authorized Greenlee service center for repair Constant illumination for 20 seconds followed Low battery...

Page 13: ...10 000 and more punching cycles have been completed Change the hydraulic oil annually General Store the crimper in the carrying case when it is not in use Checking the Oil Level 1 Remove the two scre...

Page 14: ...ce center Ram stops during operation Oil level is low See Checking Oil Level Fill reservoir Air in hydraulic system Pull trigger and hold retract button simultaneously Hold for approximately 10 second...

Page 15: ...s service center for inspection completing punch cycle Battery load display lights Low battery charge Tool has Charge or replace battery Return tool constantly for 20 seconds completed more than 10 00...

Page 16: ...equire service return it to an authorized Greenlee service center In North America Customer Center and Field Service 800 435 0786 Fax 24 Hour Customer Center 800 451 2632 or 815 397 1865 In Europe Tel...

Page 17: ...separate the gear housing motor subassembly from pump housing Pump Disassembly 12 Use a hooked tool to gently remove the reservoir O ring 49 from the reservoir 4 Remove the reservoir 13 Remove pump pi...

Page 18: ...12 Install reservoir 4 Slip the O ring 49 over the reservoir Using a hooked tool carefully slip the O ring over the lip of the pump housing 13 Insert the plug 16 into the reservoir Reassembly Final Re...

Page 19: ...iary of Textron Inc 19 4455 Boeing Dr Rockford IL 61109 2988 815 397 7070 Exploded View 238 221 228 227 230 229 223 224 222 221 219 218 217 226 216 215 234 233 234 235 231 236 209 239 211 212 201 205...

Page 20: ...e Textron Subsidiary of Textron Inc 20 4455 Boeing Dr Rockford IL 61109 2988 815 397 7070 Exploded View 45 44 7 39 38 37 35 80 76 60 2 46 17 47 77 56 5 6 54 12 13 42 81 48 55 50 50 82 15 86 81 53 43 1...

Page 21: ...Relief Lever Spring 1 35 500 4126 6 Switch 1 37 500 4127 4 Battery Contacts 1 38 500 4128 2 Battery Clip 1 39 500 4132 0 Motor 1 40 500 4133 9 Gearbox 1 42 500 4134 7 O Ring Needle Valve 1 43 500 413...

Page 22: ...4206 8 Washer 2 221 500 4207 6 Screw 3 9 x 19mm 3 222 500 4208 4 Screw 3 9 x 38mm 4 223 500 4209 2 Screw 3 9 x 25mm 2 224 500 4210 6 Housing Right 1 225 500 4930 5 Circuit Board 1 226 500 3526 6 Decal...

Page 23: ...Greenlee Textron Subsidiary of Textron Inc 23 4455 Boeing Dr Rockford IL 61109 2988 815 397 7070 Dipl Ing Joh Christoph Sch tz CE Beauftragter Greenlee Textron 4455 Boeing Drive Rockford IL 61109 298...

Page 24: ...ron Subsidiary of Textron Inc 4455 Boeing Drive Rockford IL 61109 2988 USA Customer Service International 815 397 7070 Fax 815 397 1391 Customer Service North America 800 435 0786 Fax 800 451 2632 815...

Search results

Summary of Contents for Gator LS60

Reviews:

Related manuals for Gator LS60

Brands by name

Popular brands

Greenlee Gator LS60, Instruction Manual

Search results

Summary of Contents for Gator LS60

Reviews:

Related manuals for Gator LS60

Brands by name

Popular brands