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Greenlee Tools, Inc.

4

Intelli-PUNCH

 Knockout Driver

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

IMPORTANT SAFETY INFORMATION 

(cont'd)

A component failure could throw 

broken parts.
•  Do not allow anyone to stand in 

front of the punch or behind the 

hydraulic ram.

•  Close access doors or covers on 

any equipment that is in line with 

the punch or ram.

Failure to observe this warning 

could result in severe injury or death.

Do not attempt to punch a hole 

through two or more layers of 

material. This will bend or break the 

drawstud, and could throw parts 

with great force.
Failure to observe this warning 

could result in severe injury or death.

Set up the tool properly. An improper setup could 

cause a component to fail and strike nearby person-

nel with great force.

•  Use only Greenlee punches, dies, and drawstuds. 

Other manufacturers’ components might not with-

stand the forces generated by this punch driver.

•  Manual Punch Setup: The punch must be 

threaded completely onto the drawstud. All of the 

punch threads must be engaged by the drawstud 

threads. Incomplete assembly could cause a com-

ponent failure.

•  Hydraulic Punch Setup: The drawstud must be 

threaded completely into the driver head. The 

punch must be threaded completely onto the 

drawstud. All of the punch threads must be 

engaged by the drawstud threads. Incomplete 

assembly could cause a component failure.

•  SPEED PUNCH Setup: The drawstud must be 

threaded completely into the driver head. The 

SPEED LOCK must fully engage and completely 

close on the drawstud. Incomplete assembly 

could cause a component failure.

Failure to observe these warnings could result in 

severe injury or death.

•  Inspect tool for wear or damage. Replace any 

worn, damaged, or missing components with 

Greenlee replacement parts. A damaged or 

improperly assembled tool can break and strike 

nearby personnel with sufficient force to cause 

severe injury or death.

•  Inspect the punch, die, and drawstud for wear or 

damage. Replace any worn or damaged items 

with Greenlee replacement parts. Replace any 

punches that have dull cutting surfaces.

Do not exceed the rated capacity of this tool. 

Exceeding the rated capacity could cause a com-

ponent failure, which could throw broken parts with 

great force.
Failure to observe this warning could result in severe 

injury or death.

Do not dispose of batteries in a fire. They will vent 

fumes and may explode.
Failure to observe this warning could result in  

severe injury from harmful fumes or burns from  

flying debris.

Use this tool for the manufacturer's intended 

purpose only. Use other than that which is  

described in this manual can result in injury or  

property damage.

Ensure the punch cycle is stopped after a hole is 

made. Failure to do so could cause a part collision 

which could throw broken parts.
Failure to observe this warning could result in severe 

injury or death.

Summary of Contents for Gator Intelli-PUNCH

Page 1: ...draulic Knockout Driver 52085706 2018 Greenlee Tools Inc 12 18 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register this p...

Page 2: ...of this Manual 2 Important Safety Information 3 5 Identification and Illustration 6 Specifications 6 Setup and Operation 7 8 Capacity 9 Maintenance 10 Troubleshooting 11 Description The Greenlee Inte...

Page 3: ...this warning could result in severe injury or death Electric shock hazard This tool is not insulated When using this unit on or near energized electrical lines use proper personal protective equipment...

Page 4: ...lete assembly could cause a component failure SPEED PUNCH Setup The drawstud must be threaded completely into the driver head The SPEED LOCK must fully engage and completely close on the drawstud Inco...

Page 5: ...e battery terminals Do not immerse the batteries in liquid Liquid may create a short circuit and damage the battery If batteries are immersed contact your service center for proper handling Do not pla...

Page 6: ...gradable hydraulic fluid Recommended Operating Temperature Range 5 F to 122 F 15 C to 50 C Battery Charger Read the instructions supplied with the battery charger 52047087 120 VAC corded adapter 52047...

Page 7: ...in circumstances such as with thin sheet steel or very low punch forces this unit may not initiate auto retract or auto retract may be initiated prematurely Care should be taken to not bottom out punc...

Page 8: ...or death Wear eye protection when operating or servicing this tool Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil Pinch points Remove battery be...

Page 9: ...manual for punch drawstud and die selection Capacity Intelli PUNCH Knockout Driver Rating STAINLESS STEEL Slug Splitter and Large Diameter Punches Pipe and Conduit Size Maximum Driver Rating 1 2 to 3...

Page 10: ...damage Pinch points Remove battery before changing dies adapters or jaws Keep hands away from the tool head when punching Failure to observe these warnings could result in severe injury or death Relie...

Page 11: ...ultaneously Run for approximately 10 seconds and then attempt to punch If unsuccessful contact Greenlee customer service at 800 435 0786 for warranty service or repair Cold oil Pull trigger and hold r...

Page 12: ...61109 2988 USA 815 397 7070 USA Tel 800 435 0786 Fax 800 451 2632 Canada Tel 800 435 0786 Fax 800 524 2853 4455 Boeing Drive Rockford IL 61109 2988 USA 815 397 7070 An ISO 9001 Company 2018 Greenlee...

Page 13: ...a bater a Gator Intelli PUNCH 52085706 2018 Greenlee Tools Inc 12 18 Lea y comprenda todas las instrucciones y la informaci n de seguridad de este manual antes de usar esta herramienta o realizar su m...

Page 14: ...portante de seguridad 15 17 Identificaci n e ilustraci n 18 Especificaciones 18 Ajuste y operaci n 19 20 Capacidad 21 Mantenimiento 22 Resoluci n de problemas 23 Description La llave de sacabocados hi...

Page 15: ...no est aislada Cuando utilice esta unidad sobre l neas el ctricas energizadas o cerca de estas utilice equipo de protec ci n personal adecuado Si no se respeta esta advertencia podr an producirse heri...

Page 16: ...la falla de un componente Configuraci n de SPEED PUNCH el macho sin recubrir debe estar enroscado completamente en el cabezal del punz n El SPEED LOCK debe estar completamente acoplado y cerrado en el...

Page 17: ...inales de la bater a No sumerja las bater as en l quido El l quido podr a originar un cortocircuito y da ar la bater a En caso de que las bater as se sumerjan comun quese con el centro de servicios pa...

Page 18: ...peratura recomendada de funcionamiento de 5 F a 122 F de 15 C a 50 C Cargador de bater a Lea las instrucciones suministradas con el cargador de bater a 52047087 Adaptador de cable de 120 VCA 52047088...

Page 19: ...o delgada o con fuerzas de perforaci n muy bajas es posible que esta unidad no inicie la retracci n autom tica o que este proceso se inicie de manera prematura Se debe tener cuidado de no llevar a fon...

Page 20: ...ce protecci n para los ojos cuando opere o repare esta herramienta Si no se utilizan gafas de protecci n podr an producirse lesiones graves en los ojos por los escombros vola dores o por el aceite hid...

Page 21: ...cubrir Capacidad Clasificaci n de la llave de sacabocados Intelli PUNCH ACERO INOXIDABLE Slug Splitter y punzones de gran di metro Medida del conducto y del tubo Clasificaci n m xima de la herramienta...

Page 22: ...ganche Retire la bater a antes de cambiar los troqueles los adaptadores o las mordazas Mantenga las manos alejadas del cabezal de la herramienta cuando realice el punzonado Si no se respetan estas adv...

Page 23: ...la herramienta durante aproximadamente 10 segundos y luego intente punzonar Si no funciona comun quese con el servicio al cliente de Greenlee al 800 435 0786 por servicios o reparaciones de garant a...

Page 24: ...Greenlee Tools Inc 24 Intelli PUNCH Knockout Driver 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070...

Page 25: ...atorMD Intelli PUNCHMC 52085706 2018 Greenlee Tools inc 18 12 Veuillez lire attentivement l ensemble des instructions et des renseignements de s curit contenus dans ce mode d emploi avant d utiliser o...

Page 26: ...ectif de ce manuel 26 Informations importantes de s curit 27 29 Identification et illustration 30 Caract ristiques 30 Configuration et fonctionnement 31 32 Capacit 33 Entretien 34 D pannage 35 Descrip...

Page 27: ...sion ou proximit de celles ci porter l quipement de protection individuelle appropri Le non respect de cet avertissement peut entra ner des blessures graves voire mortelles Veiller porter des lunettes...

Page 28: ...action doit tre viss e compl tement l int rieur de la t te de la poin onneuse Le dispositif de verrouillage SPEED LOCK doit s enclencher enti rement sur la tige de traction et se fermer compl tement U...

Page 29: ...ire un court circuit et endom mager la batterie Si une batterie a t immerg e contacter le centre de r paration pour obtenir les conseils de manutention appropri e Ne pas placer la batterie dans une po...

Page 30: ...adable 52057878 Plage de temp rature de service conseill e 5 F 122 F 15 C 50 C Chargeur de batterie Lire les instructions fournies avec le chargeur de batterie 52047087 Transformateur cordon 120 V c a...

Page 31: ...circonstances comme sur une t le d acier mince ou lorsque les forces de poin onnement sont tr s faibles cet appareil pourrait ne pas d clencher le d gagement automatique ou encore le d clencher pr ma...

Page 32: ...lunettes de protection lors de l utilisation ou de l entretien de cet outil L absence de lunettes de protec tion pourrait entra ner des l sions oculaires graves caus es par des projections de d bris o...

Page 33: ...e et la tige de traction Capacit Calibre de la poin onneuse jecteur Intelli PUNCHMC ACIER INOXYDABLE Poin ons Slug Splitter et poin ons large diam tre Dimensions des tuyaux et conduits Calibre maximal...

Page 34: ...avant de changer les matrices adaptateurs ou m choires garder les mains loign es de la t te de l outil en poin onnant Le non respect de ces avertissements peut entra ner des blessures graves voire mo...

Page 35: ...i cette op ration ne r ussit pas communiquer avec le service la client le de Greenlee au 800 435 0786 pour obtenir une interven tion de service ou de r paration au titre de la garantie Liquide hydraul...

Page 36: ...0 435 0786 Fax 800 451 2632 Canada Tel 800 435 0786 Fax 800 524 2853 4455 Boeing Drive Rockford IL 61109 2988 USA 815 397 7070 An ISO 9001 Company 2018 Greenlee Tools Inc International Tel 1 815 397 7...

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