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EK628 Battery-powered Crimping Tool

Parts List

  1* 

50120050 

Bushing with seal...................................... 1

  6 

50019295 

Screw ........................................................ 1

  7 

50019287 

Relief valve lever ....................................... 1

  8 

52026640 

Switch ....................................................... 1

  9 

52023617 

Decal, specification .................................. 1

 10 

50019414 

Decal, Greenlee GATOR ........................... 1

 11 

50019708 

Decal, pinch hazard .................................. 1

 12 

50019422 

Decal, Greenlee GATOR ........................... 1

 13 

50019430 

Decal, warning .......................................... 1

 

 

50018990 

Piston pump assembly (includes 20–23)

 20 

50019317 

Piston pump ............................................. 1

 21 

50019015 

Spring ....................................................... 1

 22 

50019309 

Piston pump housing ................................ 1

 23* 

 

Piston seal ................................................ 1

 

 

50018922 

Relief valve unit (includes 30–39)

 30* 

 

Seal ........................................................... 1

 31 

50019554 

Valve seat.................................................. 1

 32 

50019465 

Needle valve ............................................. 1

 33 

50019546 

Plunger ..................................................... 1

 34 

50103776 

Spring ....................................................... 1

 35 

50070150 

Lock washer ............................................. 2

 36* 

 

O-ring ........................................................ 1

 37* 

 

O-ring ........................................................ 1

 38 

50019520 

Pressure relief ........................................... 1

 39 

50109146 

Screw ........................................................ 1

 

 

50032399 

Pump housing unit (includes 50–56)

 50* 

50019724 

Clamp ....................................................... 2

 51* 

50019023 

Screw ........................................................ 1

 52 

50109162 

Threaded bushing ..................................... 1

 53 

50032445 

Pump block .............................................. 1

 54 

50109308 

Threaded bushing ..................................... 1

 55 

50109316 

Screen....................................................... 1

 56 

50019449 

Reservoir ................................................... 1

 

 

50109430 

Housing unit, green (includes 60–68)

 60 

50042076 

Screw ........................................................ 4

 61 

50019767 

Screw ........................................................ 2

 62 

50043960 

Compression spring, DA5.5 x L14.0) ........ 1

 63 

50019341 

Trigger link ................................................ 1

 64 

 

Battery release lever ................................. 1

 65 

 

Housing half .............................................. 1

 66 

 

Housing half .............................................. 1

 67 

 

Button, relief valve .................................... 1

 68 

 

Cover, trigger ............................................ 1

 

 

50018957 

Motor assembly (includes 70–78)

 70 

50019651 

Retaining ring ............................................ 1

 71 

50019589 

Pin ............................................................. 1

 72 

50019619 

Motor cap ................................................. 1

 73 

50019538 

Disc housing ............................................. 1

 74 

50019627 

Disc ........................................................... 2

 75 

 

Screw ........................................................ 2

 76 

 

Gear lube, 1.5 g ........................................ 1

 77 

 

Motor adapter ........................................... 1

 78 

 

Motor, electric ........................................... 1

 Key 

Part No. 

Description 

Qty

 Key 

Part No. 

Description 

Qty

 

 

50032410 

Ram unit (includes 90–103)

 90 

50032542 

Sheath ...................................................... 1

 91 

50032550 

Shoulder bolt ............................................ 1

 92 

50032569 

Disc ........................................................... 1

 93 

50032585 

Compression spring ................................. 1

 94 

50032623 

Washer ...................................................... 1

 95* 

 

O-ring ........................................................ 1

 96 

50019295 

Screw ........................................................ 1

 97 

50032631 

Ram housing ............................................. 1

 98 

50032640 

Compression spring ................................. 1

 99 

50032658 

Locking pin ............................................... 1

 100 

50032666 

Compression spring ................................. 1

 101 

50032674 

Pin ............................................................. 1

 102 

50032682 

Roller......................................................... 2

 103 

50032690 

Ram .......................................................... 1

 

 

52024683 

Crimping jaw unit, CJ22 (includes 110–118)

 110 

 

Jaw, CJ22  ................................................ 2

 111 

52022544 

Spring ....................................................... 1

 113 

50032275 

Retaining ring ............................................ 2

 114 

50032500 

Pin pivot .................................................... 1

 

 

52023623 

Die retaining pin kit (includes 115–118)

 115 

 

Die retaining pin ........................................ 2

 116 

 

Compression spring ................................. 2

 117 

 

Release button.......................................... 2

 118 

 

Retaining ring ............................................ 2

  * 

50047957  

Seal kit (includes items marked  

 

 

 

with an asterisk)

 

 

52027056 

Carrying case

 

 

50035444 

Decal, case

 

 

52026638 

9.6 V battery

 

 

50021788 

12 V charger 110 VAC

 

 

52023076 

12 V charger 12 VDC

 

 

50021800 

12 V charger 220 VAC

Accessory Crimping Jaw Units

 

 

52025123 

CJD3BG for use with W- and X-type  

 

 

 

crimping dies

 

 

52025126 

CJD3O for use with W- and X-type  

 

 

 

crimping dies

 

 

52024068 

CJD3 for use with W- and X-type  

 

 

 

crimping dies

 

 

04829 

CJK for use with Thomas & Betts 

 

 

 

“6TON” crimping dies

USA

800-435-0786 

Fax: 

800-451-2632

815-397-7070 

Fax: 

815-397-1865

Canada 

800-435-0786 

Fax: 

800-524-2853

International  +1-815-397-7070 

Fax:  +1-815-397-9247

4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070

An ISO 9001 Company

 • 

Greenlee Textron Inc. is a subsidiary of Textron Inc.

www.greenlee.com

Summary of Contents for GATOR EK628

Page 1: ...ATOR EK628 Battery powered Crimping Tool Read and understand all of the instructions and safety information in this manual before operating or servicing this tool 52023597 REV 3 2008 Greenlee Textron Inc 5 08 Serialnummer ...

Page 2: ...nance procedures for the following Greenlee tool EK628 Battery powered Crimping Tool Keep this manual available to all personnel Replacement manuals are available upon request at no charge at www greenlee com All specifications are nominal and may change as design improvements occur Greenlee Textron Inc shall not be liable for damages resulting from misapplication or misuse of its products GATOR i...

Page 3: ...ar energized electrical lines use proper personal protective equipment Failure to observe this warning could result in severe injury or death Wear eye protection when operat ing or servicing this tool Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil Skin injection hazard Do not use hands to check for oil leaks High pressure oil easily punctures ...

Page 4: ...service or maintenance other than as described in this manual Injury or damage to the tool may result Failure to observe this precaution may result in injury and property damage Note Keep all decals clean and legible and replace when necessary Do not dispose of batteries in a fire They will vent fumes and may explode Failure to observe this warning could result in severe injury from harmful fumes ...

Page 5: ...Level 75 dB A at 1 meter Vibration 2 5 m s2 Hydraulic Oil Shell Tellus T 15 Recommended Operating Temperature Range 15 C 5 F through 50 C 120 F Crimping Capacities Maximum Crimping Force 53 4 kN 6 tons Average Crimping Time 4 seconds Average Crimps per Charge approximately 70 Battery Charging Voltage 9 6 V Charging Time 45 min 1 Lock Pin 2 Crimping Jaws 3 Retract Button 4 Battery Lock 5 Battery Ca...

Page 6: ...l is not designed for continuous use After 30 to 40 crimping cycles allow the crimping tool to cool for 15 minutes Do not place the tool in a vise The crimping tool is designed for hand held operation This tool may be used in damp or wet environ ments however we recommend air drying the tool before use if it becomes soaked Damage may result when the tool is operated prior to drying out when electr...

Page 7: ...nd die on the connector Start in the center for splices and on the end nearest the pad for terminals 2 Activate the tool by pulling the trigger Continue to hold the trigger until the ram retracts This is the signal that the crimp is complete 3 Continue crimping the connector until the correct number of crimps has been completed Work from the center to the outer edges for splices alternat ing sides...

Page 8: ... 0 AWG KA22 4 0 06753 4 0 AWG KA22 250 06754 250 kcmil KA22 300 06755 300 kcmil KA22 350 06756 350 kcmil Connector Selection Tool Range Copper 8 AWG to 600 kcmil Dual rated Aluminum 8 AWG to 350 kcmil When used with KC22 type dies this tool is cUL and UL classified for use with the following connector brands Connector Type Barrel Type Anderson Blackburn FCI Burndy Ilsco Panduit T B Penn Union No o...

Page 9: ...cted return the tool to an authorized Greenlee service center for inspection Skin injection hazard Do not use hands to check for oil leaks High pressure oil easily punctures skin causing serious injury gangrene or death If injured seek medical help immediately to remove oil After use 1 Wipe all tool surfaces clean with a damp cloth and mild detergent Do not use solvents or flammable liquids to cle...

Page 10: ...kford IL 61109 2988 USA 815 397 7070 10 56 54 53 55 50 30 31 32 33 34 35 36 37 38 39 51 23 22 21 20 50 52 70 71 72 73 74 76 77 75 78 Motor Assembly Pump Housing Unit Relief Valve Unit and Piston Pump Assembly 1 11 68 62 67 63 9 64 65 60 60 61 66 61 10 12 8 7 6 13 Illustrations Main ...

Page 11: ...ng Tool Greenlee A Textron Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 11 90 91 92 93 94 95 96 97 100 101 103 102 99 98 116 115 118 117 111 117 118 114 113 110 110 Illustrations Ram Unit and Crimping Jaw Unit D3 ...

Page 12: ...c 2 75 Screw 2 76 Gear lube 1 5 g 1 77 Motor adapter 1 78 Motor electric 1 Key Part No Description Qty Key Part No Description Qty 50032410 Ram unit includes 90 103 90 50032542 Sheath 1 91 50032550 Shoulder bolt 1 92 50032569 Disc 1 93 50032585 Compression spring 1 94 50032623 Washer 1 95 O ring 1 96 50019295 Screw 1 97 50032631 Ram housing 1 98 50032640 Compression spring 1 99 50032658 Locking pi...

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