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CUAP32GL Pressing Tool

Greenlee Textron / Subsidiary of Textron Inc.

6

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070

Operation

Electric shock hazard:

This tool is not insulated. When
using this unit on or near energized
electrical lines, use proper personal
protective equipment.

Failure to observe this warning can
result in severe injury or death.

Wear eye protection when operating
or servicing this tool.

Failure to wear eye protection can
result in serious eye injury from
flying debris or hydraulic oil.

Skin injection hazard:

Do not use hands to check for oil
leaks. Oil under pressure easily
punctures skin. If injured, seek
medical attention immediately to
remove oil.

Failure to observe this warning can
result in serious injury, gangrene, or
death.

Keep hands away from the pressing
tool head when pressing.

Failure to observe this warning can
result in severe injury or death.

• Do not operate the tool without dies. Damage to

the ram or tool head can result.

• This tool is not designed for continuous use.

After 30 to 40 pressing cycles, allow the pressing
tool to cool for 15 minutes.

• Do not place the tool in a vise. The pressing tool

is designed for hand-held operation.

• Ensure that all bystanders are away from the

work area when operating the tool.

• Ensure that the work area is clean, dry,

uncluttered, and well-lit.

• Use this tool for the manufacturer’s intended

purpose only.

Failure to observe these precautions can result in
injury or property damage.

Installing Pressing Dies

Note: Purchase dies from the connector manufacturer.

1.

Select the proper die according to the connector
manufacturer’s instructions.

2.

Press the ram retract button.

3.

Open the pressing head and slide the die into the
pressing head until it “snaps” into place. Install the
second die.

Pressing Fittings

1.

Prepare the pipe and fitting according to the
connector manufacturer’s instructions.

2.

Open the jaws and place the pressing dies around
the fitting.

3.

Squeeze the trigger to advance the pressing jaws.
Note: To make sure that a good pressing cycle is
completed, check to see if the jaws touch before
maximum pressure is achieved.

4.

The ram returns automatically after the pressing
cycle is completed. A “pop” sound is heard at the
end of a cycle.
Note: The pressing cycle can be stopped at any
time by releasing the trigger. The ram can be
returned by pressing the retract button.

Pull trigger to begin

pressing cycle

Push to retract ram

Summary of Contents for GATOR CUAP32GL

Page 1: ...999 4508 8 2002 Greenlee Textron IM 1517 8 02 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool GATOR CUAP32GL Pressing Tool 120...

Page 2: ...nformation 3 4 Identification 5 Specifications 5 Operation 6 Maintenance 7 Troubleshooting 8 Disassembly 9 Assembly 10 Illustrations 11 13 Parts List 14 16 Description The CUAP32GL Pressing Tool is a...

Page 3: ...erve these warnings can result in severe injury or death Do not use this pressing tool in a hazardous environment Hazards include flammable liquids gases or other materials Using this pressing tool in...

Page 4: ...se solvents or flammable cleaners to clean the tool body Solvents could ignite causing serious injury or property damage Inspect tool and dies before use Replace any worn or damaged parts with Greenle...

Page 5: ...using 2 Retract Button 3 Power Cord 4 Trigger 5 Pressing Head Length 314 mm 12 375 Width 76 mm 3 Height 298 mm 11 75 Mass Weight 4 4 kg 9 7 lb Sound Level 75 dB A at 1 meter Vibration 2 5 m s2 Motor V...

Page 6: ...e tool in a vise The pressing tool is designed for hand held operation Ensure that all bystanders are away from the work area when operating the tool Ensure that the work area is clean dry uncluttered...

Page 7: ...aily Before use 1 Inspect dies for wear or damage such as cracks gouges or chips 2 Inspect the pressing tool for damage or leaks After use 1 Use a damp cloth and mild detergent to wipe all tool surfac...

Page 8: ...aged Return tool to an authorized Greenlee service center Dies stop during operation Oil level is low Check oil level Refill reservoir Air in hydraulic system Pull trigger and hold retract button simu...

Page 9: ...ring 80 Gently tug it over the reservoir 2 Remove the reservoir 74 3 Remove the pump piston 152 4 Remove the screw plug 151 washer 153 pump piston 150 valve stem 156 and spring 155 Replace the sealing...

Page 10: ...75 ft lb 4 Install the release lever 107 so that the forked end engages the unloading valve subassembly between the pressure relief 126 and the support ring 127 Install the screw 99 and washer 104 5 I...

Page 11: ...CUAP32GL Pressing Tool Greenlee Textron Subsidiary of Textron Inc 11 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 Illustration 2 52 50 52 50 3 1 50 50 51 56 55 10 9 54...

Page 12: ...32GL Pressing Tool Greenlee Textron Subsidiary of Textron Inc 12 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 Illustration 31 30 29 28 24 22 20 18 17 19 21 23 25 26 27 16 15 34 33 32 35 36 3...

Page 13: ...13 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 Illustration 96 92 91 101 93 102 103 100 108 109 106 105 107 104 99 112 97 95 111 94 110 90 12 11 72 73 83 79 81 80 76 74 82 75 77 78 155 156...

Page 14: ...O ring 1 16 500 4194 0 Backup ring 1 17 500 7354 0 Piston 1 18 500 7353 2 Compression spring 1 19 500 7352 4 Compression spring 1 20 500 7351 6 Spring 1 21 500 7349 4 Stop disc 1 22 500 7348 6 Retain...

Page 15: ...ring 1 82 500 5898 3 Magnet 1 83 500 1355 6 Pump housing 1 500 1558 3 Motor assembly 120 volt includes items 90A and 91 112 500 1605 9 Motor assembly 230 volt includes items 90B and 91 112 90A 500 157...

Page 16: ...Relief valve assembly includes items 120 130 120 500 5860 6 Washer 1 121 500 4134 7 O ring 1 122 500 5862 2 Seal 1 123 500 5363 0 Valve seat 1 124 500 5864 9 Plunger 1 125 500 5869 0 O ring 1 126 500...

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