Greenlee GATOR CK06FT Instruction Manual Download Page 8

Greenlee / A Textron Company

8

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

CK06FT Crimping Tool

Connector Selection

Tool Range: Copper — #4 AWG to 750 kcmil (except as noted 

)

Aluminum — #6 AWG to 750 kcmil (except as noted o)

This tool is cUL and UL classified for use with the following connector brands:

*

  #4 to 4/0:  1 crimp

  250 to 600:  2 crimps
 

750: 3 

crimps

**

 #6 to #1:  1 crimp

  1/0 to 350:  2 crimps
  400 to 600:  3 crimps
 

750: 4 

crimps

Use the number of crimps listed below instead  
of the number provided with the connector:

  CONNECTOR BARREL ANDERSON BLACKBURN

®

 

BURNDY ILSCO 

PANDUIT 

T&B 

PENN-UNION 

NUMBER

  TYPE TYPE 

 

 

 

 

 

 

 

OF 

CRIMPS

 

COPPER

 

SHORT VHSS 

CSP

 

YS-L

 

CT SCSS/SCS

  54507–54523TB

 

BCU

 

SPLICES

   

LONG VHS 

CU

 

YS

 

CTL SCL/SCH

 

54807–54823

 

BBCU

 

COPPER

  

SHORT 

VHCS 

CTL-2/CTL

 

YA-2LN/YA-L/YA-2L

 

CRA/CRB LCAS/LCA

 

54107–54123TB

 

BLU 

 

LUGS

 

 

 

  

YA/YA-L-TC/YA-L-2TC 

  

LCD 

54207–54223 

  

 
   

LONG VHCL  CTL-L/LCN

 

 YA-2N

 

CRA-L/CRB-L LCB/LCC

  54933BE–54923BE

 

BBLU

   

 

 

 

 

CRA-2L/CRB-2L   54855BE–54880BE

 

DUAL-RATED

 

— VACS  ASP

 

YS-A

 

AS SA

 

60507–50578 PIK

 

ALUMINUM

 

SPLICES    

 

 

 

 

 

 

**

 

DUAL-RATED

 

— VACL  ATL

 

YA-A

 

ACL/ACN 

   LAA

 

60106–60178 BLUA

 

ALUMINUM

 

 

 

 

YA-ATN 2ACL/2ACN 

LAB 

60230–60278

 

LUGS

95R7

*

 

#2 AWG to 750 kcmil

❑ 

Blackburn: 

#4 to 750 kcmil

 

Burndy: 

#4 to 750 kcmil

 

Panduit: 

#4 to 500 kcmil

 

Penn-Union:  #6 to 500 kcmil

Summary of Contents for GATOR CK06FT

Page 1: ...2004 Greenlee Textron Inc IM 1511 REV 1 6 04 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool GATOR CK06FT Crimping Tool 120 V...

Page 2: ...Connector Selection 8 Maintenance 9 Periodic Pressure Relief Valve Check 9 Troubleshooting 10 Disassembly 11 Assembly 12 Illustrations 13 15 Parts List 16 18 Description The CK06FT Hydraulic Crimping...

Page 3: ...ug not the cord Disconnect from power before servicing Failure to observe these warnings could result in severe injury or death Do not use this crimping tool in a hazardous environment Hazards include...

Page 4: ...this warning could result in severe injury or death Do not operate the tool while wearing loose clothing Loose clothing can get caught in moving parts Failure to observe this warning could result in s...

Page 5: ...death Do not operate the tool without a connector in place Damage to the ram or crimping tool head can result This tool is not designed for continuous use After 30 to 40 crimping cycles allow the cri...

Page 6: ...Weight 5 8 kg 12 8 lb Sound Level 75 dB A at 1 meter Vibration 2 5 m s2 Motor Voltage CK06FT11 120 VAC 60 Hz 2 1 A CK06FT22 230 VAC 50 Hz 1 1 A Hydraulic Oil 50 ml 0 1 pint of Shell Tellus T 15 Crimp...

Page 7: ...audible pop 3 After achieving pressure relief the ram automatically returns to the start position and the nibs retract 4 Complete the number of crimps specified by the connector manufacturer Small con...

Page 8: ...ONNECTOR BARREL ANDERSON BLACKBURN BURNDY ILSCO PANDUIT T B PENN UNION NUMBER TYPE TYPE OF CRIMPS COPPER SHORT VHSS CSP YS L CT SCSS SCS 54507 54523TB BCU SPLICES LONG VHS CU YS CTL SCL SCH 54807 5482...

Page 9: ...tool to an authorized Greenlee service center for inspection Checking the Oil Level 1 Remove the two screws that retain the tank housing cover Remove the tank housing cover 2 Point the crimping head d...

Page 10: ...tool to an authorized Greenlee service center Ram does not advance Oil level is low Check oil level Refill reservoir completely Air in hydraulic system Pull trigger and hold retract button simultaneo...

Page 11: ...ng motor subassembly from the pump housing Pump 1 Use a hooked tool to remove the reservoir O ring 80 Gently tug it over the reservoir 2 Remove the reservoir 74 3 Remove the pump piston 152 4 Remove t...

Page 12: ...relief 126 and the support ring 127 Install the screw 99 and washer 104 5 Insert the threaded bushing 79 and feed tube subassembly 77 78 82 Screw in until snug 6 Install the reservoir 74 Slip the O r...

Page 13: ...Greenlee A Textron Company 13 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 CK06FT Crimping Tool Illustration 2 52 50B 52 50C 3 1 50A 50D 51 56 55 10 9 54 25 24 23 22 21 20...

Page 14: ...Greenlee A Textron Company 14 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 CK06FT Crimping Tool Illustration 28 30 29 35 34 37 27 32 29 41 35 28 31 37 30 41 36 40 38 26 39 33 43 42...

Page 15: ...109 2988 USA 815 397 7070 CK06FT Crimping Tool Illustration 83 79 81 70 80 71 76 74 82 75 77 78 155 156 150 153 152 151 154 128 129 122 123 124 120 121 130 125 126 127 96 92 91 101 93 102 103 100 108...

Page 16: ...8 Cable tie 1 13 500 1583 4 Tap 4 8 x 0 5 not shown 1 20 O ring 1 21 Backup ring 1 22 500 6381 2 Piston 1 23 500 6340 5 Pin 1 24 500 5839 8 Compression spring 1 25 500 6382 0 Sleeve 1 500 1722 5 Quad...

Page 17: ...Threaded bushing 1 73 O ring 1 74 500 5873 8 Hydraulic reservoir 1 75 500 4198 3 Ring 1 76 500 5878 9 Reservoir plug 1 77 500 5880 0 Filter 1 78 500 5882 7 Filter adapter 1 79 500 5885 1 Threaded bus...

Page 18: ...500 5875 4 Support ring 1 128 Retaining ring 1 129 500 5877 0 Needle valve 1 130 500 5894 0 Spring 1 500 1348 3 Piston pump assembly includes items 150 156 150 500 5891 6 Pump piston 1 151 501 0365 2...

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