Greenlee / A Textron Company
12
4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
CK06FT Crimping Tool
Motor, Gearbox, and Bearing
1.
Install four hex nuts (97) into the motor flange (110).
2.
Install two flat head screws (112) into the motor
flange (110) and motor (90). Tighten the screws.
3.
Install four screws (not numbered) and hex nuts (97)
into the gear housing (94). Tighten the screws.
4.
Install four screws (93) into the mounting block (109)
and gear housing (94). Tighten the screws.
5.
Replace the grooved ball bearing (101) and snap
ring (100).
6.
Replace the eccentric (103). Use a fiber mallet to
tap the eccentric onto the shaft. Replace the ball
bearing (91).
7.
Align the end cap (102). Use a fiber mallet to tap the
cover until it is flush on the mounting block (109).
Install two screws (92).
8.
Align the gear housing/motor subassembly so that
the pump piston (152) extends through the mounting
block (109) and makes contact with the grooved
bearing (101). Locate and start the screws (108)
through the mounting block and into the pump
housing. Tighten the screws.
Pump
1.
Insert the pump piston (152) into the pump housing.
2.
Insert the seal (122) and unloading valve subassem-
bly into the pump housing. Grasp the needle valve
subassembly by the plug (126) and twist it several
turns clockwise. Stop when the piece of tape is
facing up.
3.
Assemble the pump piston (150), valve stem (156),
washer (153), spring (155), and screw plug (151).
Be sure to replace the sealing washer (154). Torque
the screw plug (151) to 102 Nm (75 ft-lb).
4.
Install the release lever (107) so that the forked end
engages the unloading valve subassembly between
the pressure relief (126) and the support ring (127).
Install the screw (99) and washer (104).
5.
Insert the threaded bushing (79) and feed tube
subassembly (77, 78, 82). Screw in until snug.
6.
Install the reservoir (74). Slip the O-ring (80) over
the reservoir. Using a hooked tool, carefully slip the
O-ring over the lip of the pump housing.
7.
Insert the plug (76) into the reservoir.
Assembly
Main Components
1. Remove the protective plastic bag from the
electronics subassembly.
2. Lay the gear housing/motor subassembly into the
right half of the housing. Insert the circuit board into
the circuit board recess.
3. Lay the wires into the case. Be sure that the wires
will not be pinched.
4. Guide the wires for the power cord so that the cord
lays on top of the electronics box.
5. Install the switch cover and spring (56). Press and
release the trigger to be sure that it operates freely.
6. Locate the right housing half on the top of the left
housing half. Check for pinched wires.
7. Install the housing screws (52).
8. Install the piston (22) with backup ring (21)
and O-ring (20).
9. Install the spring (24) and sleeve (25). Assemble the
pin (23) into the piston (22) and yoke assembly (26).
10. Set the pump block into the bottom half of the
crimping head. Lay the top half of the crimping head
onto the unit. Assemble with screws (38, 39).
11. Assemble the pin (31) into the head with flip top (27)
in place. Assemble the retaining ring (37) into place.
Make sure the locking pin (33) functions properly.
12. Clamp the head assembly into a vise with the
reservoir plug facing upward. Remove the fill plug
(76) and fill the reservoir with hydraulic oil.
13. Install the battery.
14. Squeeze the trigger while pressing the release lever
for 45 to 60 seconds. Fill the reservoir with hydraulic
oil. Replace the fill plug (76).
15. Replace the tank cover and tank cover screws (52).