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Hydraulic Punch Driver

Greenlee / A Textron Company

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

2

Safety

Safety is essential in the use and maintenance of 

Greenlee tools and equipment. This instruction manual 

and any markings on the tool provide information for 

avoiding hazards and unsafe practices related to the 

use of this tool. Observe all of the safety information 

provided.

Purpose of this Manual

This manual is intended to familiarize all personnel with 

the safe operation and maintenance procedures for the 

following Greenlee hydraulic punch driver kits:

•  38456
•  38520
•  7306/7306SB
•  7310/7310SB
•  7506
•  7606SB
•  7610SB
•  7625/7625Pg/7625PgSB
•  7646/7646Pg/7646PgSB

Keep this manual available to all personnel.
Replacement manuals are available upon request at no 

charge at www.greenlee.com.

All specifications are nominal and may change as design 

improvements occur. Greenlee Textron Inc. shall not be liable for 

damages resulting from misapplication or misuse of its products.
Kwik-Stepper, Slug-Buster, and Slug-Splitter are registered 

trademarks of Greenlee Textron Inc.

KEEP THIS MANUAL

Table of Contents

Description .................................................................... 2
Safety ............................................................................ 2
Purpose of this Manual ................................................. 2
Important Safety Information .....................................3–4
Setup and Operation Instructions ................................. 5
Illustrations and Parts Lists ........................................6–9
Maintenance ................................................................ 10
Repair .......................................................................... 10

Description

The Greenlee hydraulic punch driver sets combine 

the 746 Hydraulic Ram with the 767 Hand Pump or 

the 1725 Foot Pump. These hydraulic driver sets 

are intended to be used with either standard or 

Slug-Buster

®

 punches and dies to punch holes through 

plastic, fiberglass, aluminum, and steel. Greenlee 

Slug-Splitter

®

 punches, dies, and draw studs are 

capable of punching through all of these materials and 

stainless steel.
Round punches are available for punching holes from  

12.7 mm through 144 mm (1/2" through 5-5/8") in  

diameter, including 1/2" through 5" conduit and pipe 

sizes. Other shapes are available — square, special 

square, rectangular, “D”, double “D”, electronic connec-

tor, oiltight with notches, and key.
The maximum thickness of material that the punch can 

penetrate depends on the size and shape of the punch. 

Refer to the instruction manual supplied with the punch 

for individual punch capacities.

Summary of Contents for 38456

Page 1: ...7506 7606SB 7610SB 7625 7625Pg 7625PgSB 7646 7646Pg 7646PgSB 99996065 2011 Greenlee Textron Inc IM 1066 REV 8 1 11 Read and understand all of the instructions and safety information in this manual bef...

Page 2: ...per Slug Buster and Slug Splitter are registered trademarks of Greenlee Textron Inc KEEP THIS MANUAL Table of Contents Description 2 Safety 2 Purpose of this Manual 2 Important Safety Information 3 4...

Page 3: ...rve this warning could result in severe injury or death Electric shock hazard Do not use this tool near live circuits This includes but is not limited to the following near circuit breaker panels or f...

Page 4: ...arnings could result in severe injury or death This punch system was designed for a maximum operating pressure of 450 bar 6500 psi Use this punch system with the Greenlee 767 Hand Pump or 1725 Foot Pu...

Page 5: ...acing away from the ram 7 Insert the draw stud through the pilot hole 8 Thread the punch onto the draw stud with the cutting surfaces of the punch facing the material Tighten the punch by hand until t...

Page 6: ...on Punch Driver 7646 Hydraulic Punch Driver with 767 Hand Pump 7625 Hydraulic Punch Driver with 1725 Foot Pump For punching mild steel 3 8 drive 52042828 For punching stainless steel 50294512 50294520...

Page 7: ...H I J 1 1 1 1 1 1 1 1 1 H 1924AA 03248 Short Spacer 1 1 1 1 1 1 1 1 1 I 1925AA 03249 Medium Spacer 1 1 1 1 1 1 1 1 1 J 1926AA 06904 Long Spacer 1 1 1 1 1 1 1 1 1 K 34410 34410 Kwik Stepper Pilot Bit 1...

Page 8: ...h 1 1 442AV 04063 2 Die 1 1 1 1 1 1 1429AV 04175 2 1 2 Punch 1 1 1 1 1430AV 04177 2 1 2 Die 1 1 1 1 1431AV 04180 3 Punch 1 1 1 1 1432AV 04183 3 Die 1 1 1 1 2982AV 04653 3 1 2 Punch 1 1 1 1 2981AV 0465...

Page 9: ...38 Retainer 1 6 90541677 Coupler 1 4 Quick Disconnect 1 7 90541685 Plug Protective 1 8 90503384 O ring 7 8 x 1 1 8 x 1 8 1 9 90503899 O ring 2 x 2 3 8 x 3 16 1 10 90503902 Ring Retainer 2 11 90508327...

Page 10: ...Textron Inc www greenlee com Maintenance The pump and ram require little maintenance Use the tool with care to keep dirt and grit out of the hydraulic system All internal working parts are lubricated...

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