Greenheck QEI Installation, Operation And Maintenance Manual Download Page 4

4

Model TCF and Models QEI/QEID Centrifugal

®

Centrifugal Airfoil

Mixed Flow

DANGER

High voltage electrical input is needed for this 
equipment. This work should be performed by a 
qualified electrician.

WARNING

Disconnect and secure to the “Off” position all 
electrical power to the fan prior to inspection 
or servicing. Failure to comply with this safety 
precaution could result in serious injury or death.

Fan

Duct

Flexible Sleeve

Fan

Duct

Companion Flange

Flexible Sleeve

1 Fan

Wheel

Dia.

Good

Poor

Turning

Vanes

1 Fan

Wheel

Dia.

Length of

Straight Duct

Poor

Good

1 Fan

Wheel

Dia.

Good

Poor

Turning

Vanes

1 Fan

Wheel

Dia.

Length of

Straight Duct

Poor

Good

Non-Ducted Installation

Inlet Clearance

 –

 Installation of a fan with an open 

inlet too close to a wall or bulkhead will cause 
reduced fan performance. 
It is desirable to have a 
minimum of one fan wheel 
diameter between the fan 
inlet and the wall.

Free Discharge

 – 

Free 

or abrupt discharge 
into a plenum results 
in a reduction in fan 
performance. The effect 
of discharge static regain 
is not realized, and 
performance is reduced.

Duct Connections

It is highly recommended to use a flexible sleeve 
connection instead of a rigid duct connection. This will 
reduce vibration transmission through the ductwork. 

Slip-Fit End Connection (QEI/QEID)

Directly attach the flexible sleeve to the duct and fan. 
No additional parts are required.

Fan

Duct

Flexible Sleeve

Fan

Duct

Companion Flange

Flexible Sleeve

Flanged End Connection (TCF/QEI/QEID)

Optional companion flanges are bolted to the fan to 
provide a slip-fit connection for a flexible sleeve.

Note: Flexible sleeve & attachment hardware not provided.

Unit Start-Up

  1.  Disconnect and lock-out all power switches to 

fan.

  2.  Check all fasteners, set screws and locking 

collars on the fan, wheel, bearings, drive, motor 
base and accessories for tightness.

  3.  Rotate the fan wheel by hand and assure no parts 

are rubbing.

  4.  Check for bearing alignment and lubrication.
  5.  Check the V-belt drive for proper alignment and 

tension.

  6.  Check all guarding (if supplied) to ensure that it is 

securely attached and not interfering with rotating 
parts.

  7.  Check operation of variable inlet vanes or 

discharge dampers (if supplied) for freedom of 
movement.

  8.  Check all electrical connections for proper 

attachment.

  9.  Check housing and ductwork, if accessible, 

for obstructions and foreign material that may 
damage the fan wheel.

 10.  Check for proper wheel rotation by momentarily 

energizing the fan. Rotation should correspond 
to the rotation decal affixed to the unit (CCW 
rotation is correct as viewed from the fan inlet).

NOTE:  One of the most frequently encountered 

problems with centrifugal fans is motors which are 
wired to run in the wrong direction. This is especially 
true with 3-phase installations where the motor will 
run in either direction, depending on how it has 
been wired. To reverse rotation of a 3-phase motor, 
interchange any two of the three electrical leads. 
Single phase motors can be reversed by changing 
internal connections as described on the motor label 
or wiring diagram.

Summary of Contents for QEI

Page 1: ... be checked to make sure it is not exceeding the motor nameplate amps 5 Do not allow the power cable to kink or come in contact with oil grease hot surfaces or chemicals Replace cord immediately if damaged 6 Verify that the power source is compatible with the equipment 7 Never open access doors to a duct while the fan is running General Safety Information DANGER Always disconnect power before work...

Page 2: ...Inc or the equivalent For hard to reach internal surfaces or for occasional use consider using Tectyl 511M Rust Preventive or WD 40 or the equivalent Receiving Upon receiving the product check to make sure all items are accounted for by referencing the bill of lading to ensure all items were received Inspect each crate for shipping damage before accepting delivery Notify the carrier if any damage ...

Page 3: ...per wheel settings for radial gap and alignment See below Radial Gap Overlap Alignment Efficient fan performance can be maintained by having the correct radial gap overlap and alignment These items should be checked before start up and after the fan has been in operation for 24 hours TCF Radial Gap Radial gap is adjusted by loosening the inlet cone bolts and centering the cone on the wheel If addi...

Page 4: ... Flexible Sleeve Flanged End Connection TCF QEI QEID Optional companion flanges are bolted to the fan to provide a slip fit connection for a flexible sleeve Note Flexible sleeve attachment hardware not provided Unit Start Up 1 Disconnect and lock out all power switches to fan 2 Check all fasteners set screws and locking collars on the fan wheel bearings drive motor base and accessories for tightne...

Page 5: ... into operation a routine maintenance schedule should be set up to accomplish the following 1 Lubrication of bearings and motor 2 Variable inlet vanes should be checked for freedom of operation and wear 3 Wheel housing bolts and set screws on the entire fan should be checked for tightness 4 Any dirt accumulation on the wheel or in the housing should be removed to prevent unbalance and possible dam...

Page 6: ... assists proper motor cooling Greasing of motor bearings is only required when fittings are provided Many fractional motors are permanently lubricated and require no further lubrication Motors supplied with grease fittings should be greased in accordance with the manufacturer s recommendations When motor temperature does not exceed 104ºF 40ºC the grease should be replaced after 2000 hours of runni...

Page 7: ...assembly out of the fan housing inlet side 6 Replace bearings on shaft bearing bearing plate assembly Fan Bearing Replacement Replacement of bearings requires disassembly of internal components For this procedure access must be available to both the inlet and outlet ends The following procedure assumes belts have already been loosened and removed Belts are removed by adjusting the motor pivot plat...

Page 8: ...aves on motor fan shaft Adjust belt tension Align sheaves properly see page 6 Replace worn belts or sheaves Bearings Replace defective bearing s Lubricate bearings Tighten collars and fasteners Wheel Unbalance Clean all dirt off wheel Check wheel balance rebalance in place if necessary Volume Too Low Fan Check wheel for correct rotation Increase fan speed Duct System See pages 3 and 4 Volume Too H...

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