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12

Energy Core Ventilator

®

Internal Filter Maintenance

Opening the access panel provides access to the two 
inch deep, pleated MERV 8 (30% efficient) filters. These 
filters should be checked regularly, cleaned, or replaced 
as needed.
After the MiniCore 
has been put into 
operation, an annual 
inspection and 
maintenance program 
should be set-up to 
preserve reliability and performance.
The MiniCore energy recovery ventilator requires 
very little maintenance. However, small problems left 
unchecked, over time, could lead to loss of performance 
or early motor failure. We recommend that the unit be 
inspected once a year.

Energy Recovery Core

Annual inspection of the energy recovery core is 
recommended. MiniCore units ventilating smoking 
lounges or other non-clean air spaces should have 
energy recovery core inspections more often based 
upon needs.

Frequency of cleaning - 

A regular cleaning cycle 

must be established for the energy recovery core in 
order to maintain optimum sensible and latent energy 
transfer. In reasonably clean environments such as 
schools, offices or retail stores, the energy recovery core 
should be inspected annually and cleaned as needed. 
Failure to follow a regular cleaning cycle for the energy 
recovery core can result in significant energy transfer 
performance losses. 

Accessing the energy recovery core - 

Disconnect 

the power to the MiniCore. Remove access panel.

Removing the energy recovery core - 

Once the 

energy core access doors are removed, the core can 
be pulled from the housing. To replace the core, reverse 
the procedure.

Recommended cleaning procedure -

 Once the core 

is removed, gently vacuum the surfaces of the core to 
remove the dirt and debris that has accumulated. 

WARNING

Do not wash, soak in water or use detergents 
and cleaners on the core. This will result in a 
damaged core.

WARNING

Disconnect all electrical power to the MiniCore prior 
to inspection or servicing. Failure to comply with this 
safety precaution could result in serious injury or 
death. Improper installation, adjustment, alteration, 
service or maintenance can cause property damage, 
injury or death. Read the installation, operating, and 
maintenance instructions thoroughly before installing 
or servicing this equipment.

After the MiniCore has been put into operation, an 
annual inspection and maintenance program should be 
set-up to preserve reliability and performance.
The MiniCore energy recovery ventilator requires 
very little maintenance. However, small problems 
left unchecked, over time, could lead to loss of 
performance or early motor failure. We recommend that 
the unit be inspected once a year.

Fasteners and Set Screws

Any fan vibration has a tendency to loosen mechanical 
fasteners. A periodic inspection should include 
checking all fasteners and set screws for tightness. 
Particular attention should be paid to set screws 
attaching the fan wheel to the shaft. Loose bearing set 
screws will lead to premature failure of the fan shaft.

Removal of Dust and Dirt

The fan motor and wheel(s) should be checked for 
dust and dirt accumulation. Dirt buildup clogs cooling 
openings on the motor housing and causes motor 
overheating. Dirt buildup can contaminate bearing 
lubricant and collect on fan wheel blades causing loss 
of performance or premature failure. Cleaning can be 
accomplished by brushing off any dust that may have 
accumulated. Under no circumstances should motors or 
bearings be sprayed with steam or water. Even filtered 
units can accumulate build up and should be checked 
when cleaning filters.
Maintenance to these components is achieved through 
the provided access panels.

Routine Maintenance

MiniCore

Internal  

Filter Size

Quantity

5

15 x 20

2

10

20 x 20

2

Summary of Contents for ECV

Page 1: ... applicable Follow the Canadian Electrical Code CEC in Canada 2 All moving parts must be free to rotate without striking or rubbing any stationary objects 3 Unit must be securely and adequately grounded 4 Do not spin fan wheel faster than maximum cataloged fan RPM Adjustments to fan speed significantly affects motor load If the fan RPM is changed the motor current should be checked to make sure it...

Page 2: ...ergy recovery core The preconditioned air is typically mixed with return air going back to the air handler for final conditioning Table of Contents General Safety Information 1 Unit Overview 2 Receiving Handling Storage 3 Dimensional Data and Weights 4 Service Clearances and Access Panel Locations 4 Intake and Discharge Locations 5 Installation 6 Electrical Connections 8 Wiring Schematics 9 System...

Page 3: ...ent condensation Remove any accumulations of dirt water ice or snow and wipe dry before moving to indoor storage To avoid condensation allow cold parts to reach room temperature Leave coverings loose to permit air circulation and to allow for periodic inspection The unit should be stored at least 3 in 89 mm off the floor Clearance should be provided to permit air circulation and space for inspecti...

Page 4: ...ecome necessary If the MiniCore unit is to be mounted on its side Reference the Mounting Options sections of this IOM then service clearance should be on the electrical input side Access Panel Locations Outdoor and exhaust fans and motor Electrical connection Energy core and internal filters Energy Core and Filter Access Panel Service Clearance Electrical Access Panel Energy Core and Filter Access...

Page 5: ...ic plugs in the holes where the bolts were removed from in Step 6 Step 8 Position the blowers to line up with the desired discharge location The motor needs to be on the discharge end of the blower and unit If the motor is positioned on the return side of the blower unit the motor blower will interfere with the energy recovery core The blower adjacent to the control center needs to be rotated 90 T...

Page 6: ...nging Vibration Isolator Assembly Side Discharge End Installation IMPORTANT The MiniCore unit can be hung in any orientation The installation contractor is responsible for safely mounting the unit to provide appropriate removal or access to the panels and unit components The system design and installation should follow accepted industry practices such as described in the ASHRAE Handbook and SMACNA...

Page 7: ... Fan Wheel Dia 1 Fan Wheel Dia R o tation R o tation Length of Straight Duct GOOD POOR GOOD POOR GOOD POOR Turning Vanes SYSTEM EFFECT FACTOR CURVES FPM X 100 OUTLET VELOCITY 0 5 10 15 20 25 30 35 40 45 1 2 1 0 0 8 0 6 0 4 0 2 0 0 STATIC PRESSURE LOSS CURVE 1 CURVE 2 CURVE 3 CURVE 4 Ductwork Connections Examples of poor and good fan to duct connections are shown Airflow out of the fan should be di...

Page 8: ...DANGER High voltage electrical input is required for this equipment This work should be performed by a qualified electrician Frost Control Extremely cold outdoor air temperatures can cause moisture condensation and frosting on the energy recovery core Frost control is an optional feature that will prevent control core frosting 1 Timed exhaust frost control This option is provided with a thermodisc...

Page 9: ...DC SEE NOTE 2 BLACK BLACK WHITE POT A SEE NOTE 1 BLACK RED RED CLOSED 115 120V OPEN 208 230 277 2CBL MA 2CBL MA L2 L1 MB B B BLOWER MOTOR B ORANGE RED BLACK 0 10VDC SEE NOTE 2 BLACK BLACK WHITE POT B SEE NOTE 1 BLACK RED RED CLOSED 115 120V OPEN 208 230 277 2CBL MB 2CBL MB B SEE NOTE 3 A SEE NOTE 3 VERIFY BLOWER MOTOR VOLTAGE MATCHES LINE VOLTAGE 110 120V 50 60HZ 208 230 277V 50 60HZ NOTE 1 Potent...

Page 10: ...l No ___________________________________ Unit Serial No _____________________________________ Start Up Date ____________________________________ Start Up Personnel Name __________________________ Start Up Company_________________________________ Phone Number____________________________________ Pre Start Up Checklist o Disconnect and lock out all power switches o Remove any foreign objects that are...

Page 11: ...ed and compared with its rated air volume The unit is directly driven therefore balancing dampers or speed controls are required for airflow balancing Air volume measurement must be conducted with access doors on the unit The most accurate way to measure the air volume is by using the pitot traverse method in the ductwork away from the blower Other methods can be used but should be proven and accu...

Page 12: ...e detergents and cleaners on the core This will result in a damaged core WARNING Disconnect all electrical power to the MiniCore prior to inspection or servicing Failure to comply with this safety precaution could result in serious injury or death Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and mainten...

Page 13: ...e motor will still not rotate the motor will not attempt to start again until power is cycled Thermal Protection The motors will have an internal thermal protection which electronically regulates the RPM limit until an acceptable temperature is met Operation and Wiring These motors have the ability to accept a plug in potentiometer for speed adjustment AND the ability to accept a 0 10V signal for ...

Page 14: ...ings Tighten collars and fasteners Wheel out of balance Clean replace or rebalance Low airflow cfm Fan speed too low Increase fan speed Dirty filters or energy core Replace filters and or follow the cleaning procedures High static pressure Incorrect fan to duct connections Make sure dampers open appropriately Increase fan speed High airflow cfm Fan speed too high Decrease fan speed Low static pres...

Page 15: ..._____________________ _________________________________________________ _________________________________________________ Date____________________Time______________ AM PM Notes ____________________________________________ _________________________________________________ _________________________________________________ _________________________________________________ ____________________________...

Page 16: ...al Fans provides additional safety information This publication can be obtained from AMCA International Inc at www amca org Phone 715 359 6171 Fax 715 355 2399 Parts 800 355 5354 E mail gfcinfo greenheck com Website www greenheck com As a result of our commitment to continuous improvement Greenheck reserves the right to change specifications without notice Product warranties can be found online at...

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