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20

Common Protection Functions and Fault Displays

Coil High Temperature Protection

T

tube

 = measured temperature of outdoor coil in cooling mode, measured temperature of indoor coil in heating mode.

1) Outdoor Coil High Temperature Protection

 

- In cooling mode the software will monitor the outdoor coil for an  

abnormal high temperature condition.

 

A. If T

tube 

<= 1260 F, the unit will return to its original operation state

 

B. If T

tube 

>= 1310 F, frequency rise is not allowed

C. If T

tube 

>= 1360 F, the compressor will run at reduced frequency

D. If T

tube 

>= 1440 F, the compressor will stop and the indoor fan will operate at preset speed

2) Indoor Coil Temperature Protection

 - 

In heating mode the software will monitor the indoor coil for an abnormal high 

temperature condition.

 

A. If T

tube 

<= 1220 F, the unit will return to its original operation state

 

B. If T

tube 

>= 1270 F, frequency rise is not allowed

C. If T

tube 

>= 1330 F, the compressor will run at reduced frequency

D. If T

tube 

>= 1400 F, the compressor will stop and the indoor fan will blow residual heat and then stop

3) Compressor Discharge Temperature Protection 

The software will monitor the compressor discharge for an abnormal high temperature condition.

 

A. If T

tube 

>= 2080 F, frequency rise is not allowed

 

B. If T

tube 

>= 2170 F, the compressor will run at reduced frequency

C. If T

tube 

>= 2300 F, the compressor will stop

D. If T

tube

 <= 1940 F and the compressor has been off for at least 3 minutes, the compressor will resume operation

4) Compressor High Pressure Protection (Not available on 115v 9k & 12k models)

When the high pressure switch is detected for 6 seconds or more, the compressor will stop and can only be started by 

powering off the unit. Dirty coils, refrigerant overcharge and outdoor fan problems can cause this fault. 

5) Compressor Phase-lacking Protection

If one of the compressor phases are detected open before startup, the compressor will enter phase-locking protection. 

The malfunction will be cleared after 1 min, then the unit will try a restart. If an error has been detected for 6 times 

continuously, the compressor will lock out and will need to have power cycled. The errors will be cleared  after the 

compressor has run for 7 minutes continuously.

6) Module Protection (IPM)

Under module protection mode, the compressor will stop. When the compressor remains off for 3 minutes, the compressor 

will resume operation. If the module protection occurs six times in succession, the compressor will remain off.  Power will 

need to be cycled to start unit. This is a thermal protection for the indoor module.

7) DC Buss Voltage Protection

The software will monitor the DC bus voltage.

If voltage on the DC Bus is below 150 or over 420v, the compressor will stop and the outdoor fan will stop in 30 seconds. 

When the voltage on the DC bus returns to normal and the compressor has been off for 3 minutes, the compressor will 

resume its operation.

Protection Functions

Basic & Protection Functions

Summary of Contents for GWH09KF-A3DNB1A

Page 1: ...DUCTLESS SYSTEM Installation Service Troubleshooting Models GWH09KF A3DNB1A GWH12KF A3DNB1A GWH09KF D3DNB1C GWH12KF D3DNB1C GWH18KG D3DNB1C GWH24KG D3DNB1A...

Page 2: ...stallation and Filter Maintenance Electrical Schematics OutdoorCircuitBoard Troubleshooting Indoor Components TroubleshootingOutdoorComponents Fault Codes Status Displays Troubleshooting Flow Charts D...

Page 3: ...can cause personal injury or death Refer to your local and national codes for proper grounding Have the unit properly grounded with all connections tight Loose connections can cause overheating and a...

Page 4: ...C Cooling H Heat Pump 09 9 000 btuh 12 12 000 btuh 18 18 000 btuh 24 24 000 btuh 30 30 000 btuh 36 36 000 btuh 42 42 000 btuh Product Series Terra TB TC TD EVO AB AC EVO Multi ND NEO MA MB MC MD LB RI...

Page 5: ...Sound Level db 53 55 Net Gross Weight Indoor lb 19 25 19 25 Net Gross Weight Outdoor lb 69 77 69 77 Condenser Coil Type Refrigerant Charge oz R410a 35 3 R410a 35 3 Line Set Size Liq Suction 1 4 3 8 1...

Page 6: ...Heating deg F 5 75 5 75 System Specifications Compressor Type DC Inverter driven Twin Rotary Sound Level db 49 52 Net Gross Weight Indoor lb 19 25 20 27 Net Gross Weight Outdoor lb 64 73 68 77 Condens...

Page 7: ...Heating deg F 5 75 5 75 System Specifications Compressor Type DC Inverter driven Twin Rotary Sound Level db 56 53 Net Gross Weight Indoor lb 27 35 33 44 Net Gross Weight Outdoor lb 99 110 132 146 Cond...

Page 8: ...icating the appropriate fault The indoor unit contains a digital display which will indicate the current fault The evaporator swing motors fan motors and circuit board are also components of the indoo...

Page 9: ...Indoor Unit Outdoor Unit Heat Exchanger Heat Exchanger Inverter Compressor Temperature Sensor 4 way Compressor Refrigeration Components Refrigeration Cycles and Components Accumulator Discharge Sensor...

Page 10: ...mulator not on all sizes 4 way valve Electronic expansion valve Strainer Cooling Mode Temperature Sensor Refrigeration Cycles and Components Cooling Mode 4 way valve Inverter Compressor Discharge Sile...

Page 11: ...rant leaving the metering device will be in a low pressure temperature saturated state This cold saturated refrigerant will move through the coil absorbing heat This liquid will flash to a vapor and w...

Page 12: ...Outdoor Unit Heat Exchanger Heat Exchanger Inverter Compressor Accumulator not on all sizes 4 way valve Electronic expansion valve Filter Temperature Sensor Heating Mode 4 way valve Discharge Silence...

Page 13: ...rigerant to a low pressure liquid and will maintain the proper superheat E The cold refrigerant will travel through the outdoor coil evaporator and will pickup heat from the outdoor air This will caus...

Page 14: ...Indoor Tube Thermistor Swing Motor Ambient Temperature Sensor Indoor Unit Components RIO 12 000 btuh model Other RIO models may very slightly Indoor Circuit Board Fan Motor Note Component locations ma...

Page 15: ...door Unit Other RIO models may very slightly Compressor 4 Way Valve Capacitors AP1 Board Exhaust Temp Sensor Outdoor Fan Note Component locations may vary depending on models Crankcase Heater Expansio...

Page 16: ...indoor evaporator coil form freezing The following will occur 6 minutes after the compressor has been operating in the cooling or dry mode If the evaporator temperature drops below 360 F the compresso...

Page 17: ...minutes of no fan operation and the indoor evaporator coil temperature is 1080 F the indoor fan will operate at its preset condition If the indoor ambient temperature is 90 F and 20 F of the preset te...

Page 18: ...ent 370 F E Toutdoorambient 140 F Toutdoortube Tcompensation Toutdoorambient 37 F 3 During defrost if run time for the compressor does not reach 3 minutes the defrost cycle will not start for the next...

Page 19: ...n the inverter and compressor in a safety and reliable operating range A If Itotal 13a an increase in frequency will be allowed B If Itotal 15a increasing the frequency is not allowed C If Itotal 17a...

Page 20: ...F and the compressor has been off for at least 3 minutes the compressor will resume operation 4 Compressor High Pressure Protection Not available on 115v 9k 12k models When the high pressure switch i...

Page 21: ...e unit fails to receive correct signals for a 3 minutes communication fault will occur and the whole system will stop and a E6 will be displayed on the front panel of the indoor unit Protection Functi...

Page 22: ...Button 12 Turbo Fan Button 13 Sleep Button 14 Light Button Press mode and buttons to switch between Fahrenheit Centigrade Press to lock control Note This remote control is used in other models and som...

Page 23: ...perature icon 20 Up down swing icon 21 Left right swing icon 22 Set time icon 23 Digital display 24 Fan speed icon Replacing Batteries 1 Locate the battery cover on the back of the remote 2 Slide the...

Page 24: ...wn Swing Press button to start or stop up down swing function The remote controller defaults to simple swing condition Press button and button at the same time at unit OFF to switch between simple swi...

Page 25: ...t any operation of button within 5 seconds during HOUR ON OFF blinking TIMER setting will be canceled 12 Turbo Button Boost the cooling or heating airflow allowing the unit to reach the preset tempera...

Page 26: ...ystem to check for leaks Use only dry nitrogen with a pressure regulator for pressurizing unit Pressurize with 150 psi of dry nitrogen Apply soap and water to check whether the joints are leaky A leak...

Page 27: ...ain a factory charge adequate for up to a total length of refrigerant line as indicated in the chart below Additional refrigerant will need to be added for total lengths over the listed length Confirm...

Page 28: ...nd vacuum pump 5 16 x 1 4 adapter may be required to connect hose to port Check to insure that the liquid and gas valves are closed on the unit Close all valves on your gauge set then connect the vacu...

Page 29: ...l charge for future reference 6 Charge to the correct weight If the scale was zeroed with the refrigerant tank on the scale the amount added to the system will be a negative amount since it was remove...

Page 30: ...d vibration of the unit 4 Be sure to leave enough space to allow access for routine maintenance Refer to unit installation specifications for clearances Select a place more than 3 feet away from any T...

Page 31: ...irmly enough to withstand approximately 132 pounds 5 Refer to specific models for dimensional data Mounting Plate Installation 1 The piping can exit the indoor unit from either side see pictured below...

Page 32: ...l lineset and wiring from the outside through the wall sleeve 2 Bend the indoor lineset Note a tube bender will speed up the process 3 Carefully remove flare nut from indoor coil Listen for holding ch...

Page 33: ...refrigerant charge leave liquid and gas valves closed 1 After no leaks have been detected connect a vacuum pump to the outdoor unit 2 Connect appropriate hoses to manifold gauge vacuum pump and unit...

Page 34: ...er handle Note Follow all local electrical codes for electrical wiring Connect the Outdoor Wiring Installation 115 volt unit shown 240 Volt unit 1 Remove the handle on the right side plate of the outd...

Page 35: ...age Filter 1 Lift open the front panel as shown on the picture 2 The first stage filter can be cleaned with a vacuum cleaner or by washing with a mild soap and 113 F water 3 The 2nd filter can be wash...

Page 36: ...DNB1A These circuit diagrams are subject to change without notice please refer to the one supplied with the unit Indoor Board Symbol Color Symbol Symbol Color Symbol WH White BN Brown UE Yellow BU Blu...

Page 37: ...supplied with the unit Outdoor Unit GWH09KF A3DNB1A GWH012KF A3DNB1A Symbol Parts Name Symbol Parts Name N L Neutral Wire 110v Live Wire WH White 4YV 4 Way Valve YE Yellow EKV Electric Expansion Valv...

Page 38: ...38 Electrical Schematics GWH09KF D3DNB1C GWH012KF D3DNB1C These circuit diagrams are subject to change without notice please refer to the one supplied with the unit Indoor Board 9 12k...

Page 39: ...39 Electrical Schematics These circuit diagrams are subject to change without notice please refer to the one supplied with the unit Outdoor Unit GWH09KF D3DNB1C GWH012KF D3DNB1C...

Page 40: ...40 Electrical Schematics These circuit diagrams are subject to change without notice please refer to the one supplied with the unit GWH18KG D3DNB1C Indoor Unit...

Page 41: ...41 Electrical Schematics GGWH24KG D3DNB1A Indoor Unit...

Page 42: ...42 Electrical Schematics GGWH24KG D3DNB1A Indoor Unit...

Page 43: ...43 Electrical Schematics These circuit diagrams are subject to change without notice please refer to the one supplied with the unit GWH18KG D3DNB1C GWH24KG D3DNB1A...

Page 44: ...44 Electrical Schematics These circuit diagrams are subject to change without notice please refer to the one supplied with the unit GWH18KG D3DNB1C GWH24KG D3DNB1A...

Page 45: ...45 AP 1 Circuit Board Compressor Wires Thermistor wires 4 Way Valve Compressor Heater Band N2 Voltage Terminal Printed Circuit Boards...

Page 46: ...High Turbo Brown White 130 vac 147 vac 161 vac 225 vac Brown Red 148 vac 184 vac 210 vac 340 vac White Red 123 vac 150 vac 180 vac 205 vac The following chart indicates approximate voltage measurement...

Page 47: ...198 Red To check the condition of the indoor step swing motor resistance measurements may be compared to the following chart Resistance measurements must be taken with power off and the connector rem...

Page 48: ...ration of the EEV Valve in heating mode using a digital thermometer record the temperature of the input line and the output line of the valve as indicated in the picture above With the compressor runn...

Page 49: ...es the measurement of 4 readings First record the temperature of the compressor discharge tubing secondly record the temperature of the suction line tube There should be no more than a 10 degrees diff...

Page 50: ...8 226 4 0 802 5 41 0 38 15 57 134 6 4 139 109 228 2 0 779 6 42 8 36 32 58 136 4 3 99 110 230 0 0 758 7 44 6 34 58 59 138 2 3 848 111 231 8 0 737 8 46 4 32 94 60 140 0 3 711 112 233 6 0 717 9 48 2 31 3...

Page 51: ...assis ground If the readings between the windings differ greatly the windings are bad If there is a reading from any wire to the chassis there is leakage in the windings Compressor Windings Red Yellow...

Page 52: ...nd fan motor wires disconnected from circuit board The chart below will indicate the approximate resistance values in ohms This motor is a brush less DC motor readings may vary slightly for different...

Page 53: ...place the heater Compressor Crankcase Heater Check Troubleshooting Outdoor Components Refrigerant Temperature Sensors These sensors are a negative coefficient thermistor that decrease in resistance as...

Page 54: ...ecrease in resistance as the temperature increases The sensors are used to monitor the temperature of the refrigerant leaving the EEV to maintain a correct superheat operation Please refer to the trou...

Page 55: ...ions can occur Exhaust Temperature 208 F Compressor will not rise above present level Exhaust Temperature 217 F Compressor will run at reduced frequency Exhaust Temperature 194 F Compressor off for 3...

Page 56: ...rease in resistance as the temperature increases This sensor will monitor the temperature of the outdoor air The reading will be used by the inverter board to adjust frequency calculations Error Code...

Page 57: ...ed with the fault code Precautions A large capacity electrolytic capacitor is used in the outdoor unit controller inverter Capacitor should be discharged before attempting to work on board Electrical...

Page 58: ...ng cooling and drying operation comporessor and outdoor fan stop while indoor fan operates 1 Poor air return in indoor unit 2 Fan speed is abnormal 3 Evaporator is dirty 3 System block or refrigerant...

Page 59: ...oor fan operates During heatin operation all loads stop Replace outdoor control panel AP1 9 Limit decrease frequency due to high temperature of module EU OFF 3S and blink 6 times OFF 3S and blink 6 ti...

Page 60: ...once reaches the setting temperature Cooling drying internal fan motor stops operation while other loads stop operation heating AC stop operation 1 Loosening or bad contact of indoor evaporator temp s...

Page 61: ...ant 18 Decrease frequency due to overcurrent F8 OFF 3S and blink 8times OFF 3S and blink 1 time All loads operate normally while operation frequency for compressor is decreased The input supply voltag...

Page 62: ...circuit please replace the control panel AP1 23 Compressor Min frequence in test state P0 during during Showing durin min cooling or min heating test 24 Compressor rated frequence in test state P1 dur...

Page 63: ...Module of outdoor control panel AP1 is sufficient and whether the radiator is inserted tightly If its no use please replace control panel AP1 31 Decrease frequency due to high temperature resistant d...

Page 64: ...otor compressor and electric heater stop operationg guide louver stops and present location 1 Bad contact of DC motor feedback terminal 2 Bad contact of DC motor control end 3 Fan motor is stalling 4...

Page 65: ...e start up LC OFF 3S and blink 11 times During cooling and drying operation compressor will stop while indoor fan operate During heating operationg the complete unit will stop operation Refer to the m...

Page 66: ...han AC175V 2 Wiring terminal 4V is loosened or broken 3 4V is damaged please replace 4V 48 Zero crossing malfunction of outdoor unit U9 OFF 3S and blink 18 times During cooling operation compressor wi...

Page 67: ...isplay of indoor unit Anti freezing protection normal disply of indoor unit IPM Protection Overcurrent Protection Exhaust Protection Overload protection of compressor Cooling dehumidfy or heating drop...

Page 68: ...ng environment Ambient temperature is too high Anti freezing protection E2 OFF 3s and blink twice n o n o During cooling and drying operation compressor and outdoor fan stop while indoor fan operates...

Page 69: ...he corresponding malfunction analysis Circuit PG motor indoor fan has circuit malfunction by zero cross detection U8 OFF 3s and blink 17 times Operation of remote controller or control panel is availa...

Page 70: ...with indoor units control panel AP1 refer to the wiring diagram for indoor unit 2 Room temperature sensor is damaged please refer to the resistance table of temperature sensor Indoor evaporator temper...

Page 71: ...ure sensor is open short circuited F5 OFF 3s and blink 5 times o o During cooling and drying operation compressor will stop after operating for about 3 mins while indoor fan will operate During heatin...

Page 72: ...times o n o During cooling and drying operation compressor will stop while indoor fan will operate During heating operating the complete unit will stop operation 1 Measure the voltage of position L an...

Page 73: ...ssor P5 OFF 3s and blink 15 times o o o During cooling and drying operating the compressor will stop while indoor fan will operate During heating operation the complete unit will stop operating Refer...

Page 74: ...ng cooling and drying operation compressor will stop while indoor fan will operate During heating operation the complete unit will stop operation Refer to the malfunction analysis IPM protection loss...

Page 75: ...e indoor fan will operate During heating operation the complete unit will stop operation Refer to the malfunction analysis Malfunction of phase current detection circuit for compressor U1 OFF 3s and b...

Page 76: ...te unit will stop Replace outdoor control panel AP1 Module high temperature protection P8 OFF 3s and blink 19 times n o n During cooling and drying operation compressor will stop while indoor fan will...

Page 77: ...e supply voltage is increased to the normal range 2 If the AC input is normal measure the voltage of electrolytic capacitor C on control panel AP1 if its normal theres malfunction for the circuit plea...

Page 78: ...Running LED Cooling LED Heating LED D40 D5 D41 D6 D42 D16 D43 D30 Zero crossing malfunction of outdoor unit U9 n n o During cooling operation compressor will stop while indoor fan will operate during...

Page 79: ...ply End Troubleshooting Yes No Repair connections No Yes No Check connection on indoor board Yes Is system operating properly Replace indoor board Is system operating properly Yes No Yes Is the indoor...

Page 80: ...r Do the temperature sensor readings compare to the resistance table in the Appendix Insert the plug correctly Yes Is problem corrected No Replace sensor or correct wire problem Yes Is problem correct...

Page 81: ...stem is not balanced restart it after 3 minutes Are the wire connections on the compressor connected properly Eliminate the malfunction Yes No No Yes Reconnect the wires according to the wiring diagra...

Page 82: ...essor Status During cooling mode compressor will stop indoor fan will run Heating mode all units stop 1 Check the resistance of the compressor terminals and connections to the compressor 2 Check for o...

Page 83: ...Check the resistance of the compressor terminals and connections to the compressor 2 Check for overcharge of refrigerant 3 Check for correct voltage Troubleshooting Procedure for Synchronizing Fault D...

Page 84: ...lve connected well Check the coil of the electronic expansion valve per instructions in this manual Replace if faulty Eliminate the malfunction Check the refrigerant status if there is leakage recharg...

Page 85: ...some units Replace outdoor main board End Troubleshooting Are all connections correct Did this correct the problem Yes Yes Yes No De energize check the wire connections of indoor and outdoor units and...

Page 86: ...circuit in the wire or sensor Do the temperature sensor readings compare to the resistance table in the Appendix Insert the plug correctly Yes Is problem corrected No Replace sensor or correct wire p...

Page 87: ...nergize unit to turn unit on Measure within one minute after the louvers are opened whether the output voltage on the control terminal of the PG motor is 50 volts Replace indoor board No Possible caus...

Page 88: ...ly seated 3 Jumper cap damaged 4 Bad control board Start Troubleshooting Is there a jumper cap on the controller Install a matching jumper cap End Troubleshooting Yes No Re insert the jumper cap Is sy...

Page 89: ...s are dirty 4 Improper refrigerant charge Fault Status Possible Causes Start Troubleshooting Check if compressor s connection line is properly connected Yes Check if current value is higher than the p...

Page 90: ...minute Use a DC voltmeter to measure the voltage across the terminals of the electrolytic capacitor Yes Check if the inductor wiring is loose or induction is cut off No Shut down power and wait 20 mi...

Page 91: ...l stop indoor fan will run Heating mode all units stop Are the compressor terminal connected properly Yes Correct wiring problem No Replace Compressor Is the resistance normal No End Troubleshooting Y...

Page 92: ...o No Reconnect according to the wring diagram No Yes Is the wiring of the electronic expansion valve connected well Check the coil of the electronic expansion valve per instructions in this manual Rep...

Page 93: ...compressor Status During cooling mode compressor will stop indoor fan will run Heating mode all units stop 1 Check the resistance of the compressor terminals and connections to the compressor 2 Check...

Page 94: ...mpressor terminals and connections to the compressor 2 Check for overcharge of refrigerant 3 Check for correct voltage Troubleshooting Procedure for Synchronizing Fault During Operation Yes Wire per d...

Page 95: ...k 4 Poor airflow of outdoor unit 5 Follow Troubleshooting procedure Start Troubleshooting Is outdoor temperature above 127 0 F Normal protection outdoor ambient is higher than normal parameters Yes Re...

Page 96: ...oller Replace remote controller batteries Remote controller malfunction Press the Auto button If no response check for proper voltage and connections If there is a response check for defective remote...

Page 97: ...is not balanced restart it after 3 minutes Are the wire connections on the compressor connected properly Eliminate the malfunction Yes No No Yes Reconnect the wires according to the wiring diagram No...

Page 98: ...e coil of the electronic expansion valve per instructions in this manual Replace if faulty Eliminate the malfunction Check the refrigerant status if there is leakage recharge according to this service...

Page 99: ...reactor L and PFC capacitor Outdoor Unit Are wires connected proper with no short circuits Are wires connected proper with no short circuits Remove the PFC Capacitor and test resistance of the two te...

Page 100: ...Communication failure of some indoor units Replace outdoor main board End Troubleshooting Are all connections correct Did this correct the problem Yes Yes Yes No De energize check the wire connections...

Page 101: ...he filter board for correctness No Replace the outdoor main board Are all connections correct Did this correct the problem Yes No Correct connections No Are all connections correct Did this correct th...

Page 102: ...en circuit or damaged Motor winding open Incorrect wiring or bad connection Compressor runs outdoor fan will not Replace capacitor Fan capacitor has open circuit or damaged Replace capacitor Check for...

Page 103: ...Charge per instructions Incorrect refrigerant charge Replace swing motor Repair connections Replace control board The toque of the swing motor not sufficient Poor or wrong connection The controller is...

Page 104: ...ust support washer of compressor and tighten screws Reroute and adjust the tubing Foreign object in indoor unit Compressor vibrating or shaking Outdoor tubing touching Abnormal sound and or shake Tigh...

Page 105: ...erating at correct speeds Check fan settings and controller board Improper voltage Measure incoming power Should be within 10 of nameplate Incorrect refrigerant charge Refer to charging procedures che...

Page 106: ...assembly Step 1 Lift cover upward to lock open Step 1 Lift center of air filter outward Step 2 Remove air filter by pulling forward 1 Remove air filters 2 Remove filter Left and right filters are inte...

Page 107: ...bly of RIO Indoor Unit 12 000 btuh Other models may vary slightly Warning Wait 10 minutes after power is disconnected before starting disassembly Step 2 Lift front panel upward until it locks into pla...

Page 108: ...cover Step 1 Remove 5 screws as shown in the figure at right Note Some models may only have 3 screws Step 2 Disengage the 3 hooks on the upper portion Step3 The front grille can now be separated from...

Page 109: ...onnected before starting disassembly Step 2 Remove the temperature sensor Disconnect the connection wires Remove the screw from the evaporator Remove wires from terminals Note Take care not to lose th...

Page 110: ...cted before starting disassembly Step 1 Remove tubing clamp Step 2 Adjust the tubing slightly Step3 Loosen the screws in the right and the left which hold the evaporator assembly Remove the evaporator...

Page 111: ...Disassembly of RIO Indoor Unit 12 000 btuh Other models may vary slightly Warning Wait 10 minutes after power is disconnected before starting disassembly Step 1 Remove motor blade and shaft cushion r...

Page 112: ...12 000 btuh Warning Wait 10 minutes after power is disconnected before starting disassembly 1 Remove tubing assembly 2 Remove top panel 1 Remove top panel Remove the screws front right left then remov...

Page 113: ...nit 9 000 12 000 btuh Warning Wait 10 minutes after power is disconnected before starting disassembly 3 Remove grille and front panel 1 Remove the 5 screws from the edge between right side board conde...

Page 114: ...e motor Remove the two tapping screws holding the motor support then lift out support 5 Remove fan motor and axial blade 6 Remove electric box 1 Loosen two screws 2 The partition plate has a hook on t...

Page 115: ...2 000 btuh Warning Wait 10 minutes after power is disconnected before starting disassembly 1 Loosen the two screws 2 The partition plate has a hook on the lowers side Lift and pull the partition plate...

Page 116: ...nge by un soldering Properly remove all refrigerant Disassembly of Outdoor Unit 9 000 12 000 btuh Warning Wait 10 minutes after power is disconnected before starting disassembly 2 Remove the 3 footing...

Page 117: ...sembly unsolder the joint between the gas valve and condensor piping then remove gas valve Before appying heat to the btubing protect the gas valve by wraping in a wet cloth Remove screws holding liqu...

Page 118: ...s holding the top cover then pull upward to remove Disassembly of Outdoor Unit 18 000 and 24 000 btuh Warning Wait 10 minutes after power is disconnected before starting disassembly 1 Remove top cover...

Page 119: ...Disassembly of Outdoor Unit 18 000 and 24 000 btuh Warning Wait 10 minutes after power is disconnected before starting disassembly 2 Remove grille and front panel 1 Remove the screws holding the right...

Page 120: ...wo screws holding the support then pull upward the support to remove Disassembly of Outdoor Unit 18 000 and 24 000 btuh Warning Wait 10 minutes after power is disconnected before starting disassembly...

Page 121: ...assembly of Outdoor Unit 18 000 and 24 000 btuh Warning Wait 10 minutes after power is disconnected before starting disassembly 6 Remove fireproof electric box and sound proof sponge 1 Remove the scre...

Page 122: ...e 4 way valve assembly 9 Remove compressor 1 Remove the screws holding the 4 way valve coil Properly remove refrigerant protect valve from heat damage and remove valve 2 Unsolder the tubing connecting...

Page 123: ...r assembly then remove the support 2 Carefully remove the chassis sub assembly and condenser sub assembly Disassembly of Outdoor Unit 18 000 and 24 000 btuh Warning Wait 10 minutes after power is disc...

Page 124: ...0 6 529 97 206 6 1 103 6 21 2 66 88 46 114 8 6 278 98 208 4 1 071 5 23 0 63 46 47 116 6 6 038 99 210 2 1 039 4 24 8 60 23 48 118 4 5 809 100 212 0 1 009 3 26 6 57 18 49 120 2 5 589 101 213 8 0 98 2 2...

Page 125: ...6 0 547 19 66 2 19 63 71 159 8 2 523 123 253 4 0 532 20 68 0 18 75 72 161 6 2 439 124 255 2 0 519 21 69 8 17 93 73 163 4 2 358 125 257 0 0 505 22 71 6 17 14 74 165 2 2 28 126 258 8 0 492 23 73 4 16 3...

Page 126: ...113 0 8 705 97 206 6 1 47 6 21 2 89 17 46 114 8 8 37 98 208 4 1 427 5 23 0 84 61 47 116 6 8 051 99 210 2 1 386 4 24 8 80 31 48 118 4 7 745 100 212 0 1 346 3 26 6 76 24 49 120 2 7 453 101 213 8 1 307 2...

Page 127: ...2 26 17 71 159 8 3 364 123 253 4 0 71 20 68 0 25 01 72 161 6 3 252 124 255 2 0 692 21 69 8 23 9 73 163 4 3 144 125 257 0 0 674 22 71 6 22 85 74 165 2 3 04 126 258 8 0 658 23 73 4 21 85 75 167 0 2 94...

Page 128: ...192 2 4 609 14 6 8 342 8 38 100 4 28 36 90 194 0 4 469 13 8 6 323 9 39 102 2 27 23 91 195 8 4 334 12 10 4 306 2 40 104 0 26 15 92 197 6 4 204 11 12 2 289 6 41 105 8 25 11 93 199 4 4 079 10 14 0 274 4...

Page 129: ...5 239 0 2 182 12 53 6 89 07 64 147 2 10 54 116 240 8 2 124 13 55 4 84 95 65 149 0 10 18 117 242 6 2 069 14 57 2 81 05 66 150 8 9 827 118 244 4 2 015 15 59 0 77 35 67 152 6 9 489 119 246 2 1 963 16 60...

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