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42

 Maintenance

Service Manual

6. Abnormal Sound and Vibration

Possible causes 

Discriminating method (air conditioner status)

Troubleshooting 

When turn on or turn off the unit, 

the panel and other parts will 

expand and theres abnormal 

sound 

Theres the sound of "PAPA"

Normal phenomenon. Abnormal sound will 

disappear after a few minutes. 

When turn on or turn off the 

unit, theres abnormal sound due 

to flow of refrigerant inside air 

conditioner

Water-running sound can be heard 

Normal phenomenon. Abnormal sound will 

disappear after a few minutes. 

Therere foreign objects inside air 

conditioner or parts are contacting 

with each other  

Abnomal sound 

Take out foreign objects. Adjust the position of 

parts. Stick damping plaster between contacting 

parts. 

Abnormal shake of compressor  Outdoor unit gives out abnormal sound 

Adjust the support foot mat of compressor, 

tighten the bolts.

Abnormal sound inside the 

compressor 

Abnormal sound inside the compressor 

If add too much refrigerant during maintenance, 

please reduce refrigerant properly. Replace 

compressor for other circumstances. 

4. Compressor Cant Operate

Possible causes 

Discriminating method (air conditioner status)

Troubleshooting 

Wrong wire connection, or poor 

connection 

Check the wiring status according to circuit 

diagram 

Connect wires according to wiring diagram to 

make sure all wiring terminals are connected 

firmly

C a p a c i t y   o f   c o m p r e s s o r   i s 

damaged 

Measure the capacity of fan capacitor with an 

universal meter and find that the capacity is out of 

the deviation range indicated on the nameplate of 

fan capacitor.

Replace the compressor capacitor

Power voltage is a little low or 

high 

Use universal meter to measure the power supply 

voltage. The voltage is a little high or low 

Suggest to equip with voltage regulator 

Coil of compressor is burnt out

Use universal meter to measure the resistance 

between compressor terminals and its 0

Repair or replace compressor

Cylinder of compressor is blocked Compressor cant operate 

Repair or replace compressor 

5. Unit hasnt stop operation afer bucket full or bucket full protection occurs frequently

Possible causes 

Discriminating method (air conditioner status)

Troubleshooting 

Water-level switch is open-

circuited 

The unit hasnt stop operation when water is full 

and theres water leakage 

Check and repair the water-level switch

Draw water motor is damaged 

Water over-flow protection occurs frequently and 

H8 is displayed 

Replace draw water motor

3. Fan Cant Swing

Possible Causes 

Discriminating Method (Air conditioner Status)

Troubleshooting 

Wrong wire connection, or poor 

connection 

Check the wiring status according to circuit 

diagram 

Connect wires according to wiring diagram to 

make sure all wiring terminals are connected 

firmly

Fan capacitor is damaged 

Use universal meter to measure voltage at both 

ends of fan capacitor

Replace fan capacitor

Supply voltage is too low or too 

high

Use universal meter to measure the voltage

You are suggested to equip with voltage 

regulator 

Motor is damaged

Above circumstances are normal, while the fan 

cant operate

Repair or replace motor

Summary of Contents for GPC10AL-K6NNA1A

Page 1: ...Service Manual GREE ELECTRIC APPLIANCES INC OF ZHUHAI Change for Life Service Manual GPC10AL K6NNA1A GPH10AL K6NNA1A GPC10AL K6NNA2A GPC10AL K6NNA3A Refrigerant R32 Models...

Page 2: ...ntenance 21 8 Install 26 8 1 Install Wire Hook 26 8 2 Removing Collected Water 26 8 3 Installation in a double hung sash window 29 8 4 Installation in a sliding sash window 30 8 5 Installation and Dis...

Page 3: ...1 Technical Information Service Manual GPC10AL K6NNA1A GPH10AL K6NNA1A GPC10AL K6NNA2A 1 Summary Part Technical Information Models Model...

Page 4: ...X FAN HOUR HUMIDITY ON OFF MODE FAN X FAN TURBO TEMP TIMER SLEEP LIGHT GPC10AL K6NNA3A Model GPC10AL K6NNA1A CK010026000 YB1F2 XFAN GPC10AL K6NNA1A CK010026001 GPC10AL K6NNA2A CK010027700 GPC10AL K6N...

Page 5: ...10 3 10 COP W W 3 25 SEER HSPF Application Area m2 15 22 15 22 Climate Type T1 T1 Isolation I I Moisture Protection IPX0 IPX0 Permissible Excessive Operating Pressure for the Discharge Side MPa 4 3 4...

Page 6: ...187 6X108 2 Fan Motor Speed H M L r min 1050 960 870 1050 960 870 Output of Fan Motor W 16 16 Fan Motor RLA A 0 3 0 3 Fan Motor Capacitor F 3 5 3 5 Form Aluminum Fin copper Tube Aluminum Fin copper T...

Page 7: ...ea m2 15 22 15 22 Climate Type T1 T1 Isolation I I Moisture Protection IPX0 IPX0 Permissible Excessive Operating Pressure for the Discharge Side MPa 4 3 4 3 Permissible Excessive Operating Pressure fo...

Page 8: ...187 6X108 2 Fan Motor Speed H M L r min 1050 960 870 1050 960 870 Output of Fan Motor W 16 16 Fan Motor RLA A 0 3 0 3 Fan Motor Capacitor F 3 5 3 5 Form Aluminum Fin copper Tube Aluminum Fin copper T...

Page 9: ...7 Technical Information Service Manual Unit mm 3 Outline Dimension Diagram 1 1 820 405 390 GPC10AL K6NNA1A GPH10AL K6NNA1A...

Page 10: ...8 Technical Information Service Manual 390 820 405 Unit mm Unit mm 390 820 405 GPC10AL K6NNA2A GPC10AL K6NNA3A...

Page 11: ...FUGAL FAN CAPILLARY REFRIGERANT FLOW DIRECTION COOLED AIR INDOOR COILS OUTDOOR COILS HOT DISCHARGED AIR COOLED AIR COMPRESSOR CENTRIFUGAL FAN CENTRIFUGAL FAN CAPILLARY REFRIGERANT FLOW DIRECTION NOTES...

Page 12: ...0AL K6NNA2A GPC10AL K6NNA3A R M OUTTUBE OUTTUBE TEMP RT3 SENSOR SWITCH WATER LEVEL SENSOR TUBE TEMP TUBE WATER ROOM POWER L BN BK N YEGN GN BU WH BU N3 S COMP YEGN C YE C1 K201 AC L COMP N1 WATER1 DIS...

Page 13: ...M POWER L BN BK N YEGN GN BU WH BU N3 S COMP YEGN C YE C1 K201 AC L COMP N1 WATER DISP2 RD RD BU SA COM WH HIGH WP RD DISP2 ROOM TEMP DISP1 AP2 M3 SENSOR PE PE PE YEGN RT2 RT1 BK NC DISP1 PE PE M2 OFA...

Page 14: ...of neutral wire 4 Copper fin N1 of neutral wire 5 Copper fin N3 of neutral wire 6 Indoor fan 7 4 way valve terminal 8 Neutral wire terminal 9 Outdoor fan 10 Copper fin water of motor 11 Copper fin Hea...

Page 15: ...13 Technical Information Service Manual TOP VIEW BOTTOM VIEW 2 Silk screen on display board Interface of main board...

Page 16: ...right Dual 8 nixie tube displays set temperature Temperature setting range is 16 C 30 C 4 FAN button Press this button and the fan speed will circulate as low speed medium speed high speed auto fan lo...

Page 17: ...utton 11 TURBO button Not applicable for this unit 12 SLEEP button 13 LIGHT button 7 HEALTH SAVE button 6 button Not applicable for this unit FAN OPER AUTO HEALTH AIR FILTER TURBO ON OFF X FAN HOUR HU...

Page 18: ...is decided by indoor ambient temperature Temperature setting range on remote controller 16 30 Fan speed setting range auto low speed medium speed and high speed 3 or button After each pressing of or...

Page 19: ...ed operation Cancel TIMER ON Press TIMER button again under TIMER ON status no display Time interval between two operations cant exceed 5s Otherwise remote controller will exit the setting status auto...

Page 20: ...ld be no obstacles between them Signal may be interfered easily in the room where there is fluorescent lamp or wireless telephone remote controller should be close to the unit during operation Replace...

Page 21: ...F compressor stop operation simultaneously 4 way valve stop operation after the compressor has stopped for 2 minutes Indoor fan operates at blowing residual heat conditioner Under this mode the tempe...

Page 22: ...ginal status Temperature sensor failure inspection a Environment temperature sensor is open short circuit dual 8 displays F1 the cooling indicator lamp goes out 3S and blinks 1 time and it will light...

Page 23: ...nd grounding wire of power supply must be corresponding to the live wire neutral wire and grounding wire of the air conditioner 7 The power cord and power connection wires cant be pressed by hard obje...

Page 24: ...alist s manual Safety Precautions for Refrigerant Safety Operation of Flammable Refrigerant Qualification requirement for installation and maintenance man 1 All the work men who are engaging in the re...

Page 25: ...ing tape 4 Electroprobe 7 Electronic leakage detector 10 Pipe pliers pipe cutter 2 Screw driver 5 Universal meter 8 Vacuum pump 11 Pipe expander pipe bender 3 Scissors saw 6 Torque wrench open end wre...

Page 26: ...eat discharge pipe Note this flow is only for reference please find the more detailed installation steps in this section Preparation before installation Start installation Prepare tools Read the requi...

Page 27: ...25 Maintenance Service Manual Optional foam seal B Window kit Bracket Rain guard 2 Insect guard net Window panel Exhaust cover Adjustment panel Extension panel foam seal A 2 screw 5...

Page 28: ...on the right of rear side plate near drainage port with a screw As show in Fig 3 2 Remove the rubber plug at drainage port As show in Fig 4 3 Put the drainage pipe into drainage port and screw it up...

Page 29: ...eration 2 Use the continuous drainage option from the middle hole NOTICE Water can be automatically emptied into a floor drain by attaching 14mm inner diameter hose not included 1 Remove the continuou...

Page 30: ...st cover 1 Open the window sash and place the window panel on the window sill As show in Fig 13 2 Secure the window panel to the window stool with 2 screws As show in Fig 14 Inner width of the window...

Page 31: ...e that its four projections fit into the holes in the window panel Side A will now be at the top as indicated in the diagram when it is installed in the window 3 Cut the foam seal A adhesive type to t...

Page 32: ...on the window frame 2 Slide the adjustment and extension panels to fit the window frame height As show in Fig 29 3 Secure the window panel to the window frame with 4 screws As show in Fig 30 5 Cut th...

Page 33: ...ckwise clockwise joint A joint B C heat discharge pipe 8 5 Installation and Disassembly of heat Discharge Pipe groove clasp the side with TOP is upwards In order to improve cooling efficiency the heat...

Page 34: ...17 2 Remove joint A Press the clasp and lift joint A upwards to remove it As shown in Fig 18 3 Remove the window adapter Pull out and remove the window adapter by pushing down two PUSH markings and s...

Page 35: ...ater motor stop operation Fan operates at set fan speed 1 The wiring terminal between indoor evaporator temperature sensor and main board is loosened or poorly contacted 2 Theres short circuit due to...

Page 36: ...loads will stop 1 Heat exchangers are too dirty or the air inlet outlet is blocked 2 Fan motor is not working Abnormal fan speed fan speed is too low or the fan doesnt run 3 Compressor doesnt work nor...

Page 37: ...sened or poorly contacted Insert the temperature sensor tightly Yes Is malfunction eliminated Is there short circuit due to trip over of the parts Make the parts upright Is malfunction eliminated Repl...

Page 38: ...oor outdoor heat exchanger too dirty or are the air inlet and outlet blocked Normal fluctuation is within 10 of the rated voltage on the nameplate Malfunction is eliminated No No No No No No No No No...

Page 39: ...wires for water level switch are connected tightly Adjust connection Whether malfunction is eliminated Whether malfunction is eliminated Replace water level switch Replace the main board with the sam...

Page 40: ...ystem System is blocked inside dirt block ice block oil block Y valve no fully open Compressor doesn t work normally Strange noise or leakage occurs Make compressor run normally Casing is too hot Repl...

Page 41: ...otor is not working Abnormal fan speed fan speed is too low or the fan doesn t run End Remove blockage in the system System is blocked inside dirt block ice block oil block Y valve no fully open Compr...

Page 42: ...k normally Strange noise or leakage occurs Make compressor run normally Casing is too hot Replace a main board with the same model Malfunction is eliminated Malfunction is eliminated Malfunction is el...

Page 43: ...place remote controller Water inside water chassis is full Dual8 nixie tube displays H8 and buzzer gives out 8 sounds water over flow protection Discharge condensate water Malfunction of water level s...

Page 44: ...r with an universal meter and find that the capacity is out of the deviation range indicated on the nameplate of fan capacitor Replace the compressor capacitor Power voltage is a little low or high Us...

Page 45: ...ly for reference please refer to the actual product 38 39 36 29 27 25 24 23 44 40 42 37 33 32 31 20 16 14 18 17 13 12 10 7 8 4 6 1 2 3 69 67 63 62 61 60 59 55 52 51 50 49 48 45 11 9 15 21 22 28 30 47...

Page 46: ...Plate 20024500010 2002450001001 1 26 Cable Cross Plate 26116226 2611622601 1 27 Cover of drainage hole 2224609701 22246097 1 28 Rubber Plug 76716054 76716054 1 29 Filter Sub assy 1 11126042 111260420...

Page 47: ...000300144 2000030014402P01 1 64 Decorative Strip 23000100071 23000100071P01 1 65 Front Panel Assy 209004000002 209004000006 1 66 Capillary Sub assy 030006000192 030006000192 1 67 Inhalation Tube Assy...

Page 48: ...o the actual product 38 39 36 29 27 25 24 23 40 44 37 33 32 31 20 16 14 18 17 13 12 10 7 8 4 6 1 2 3 71 69 65 64 63 62 61 57 54 53 52 51 50 47 11 9 15 21 22 28 30 49 48 45 56 58 59 60 70 68 66 67 41 5...

Page 49: ...10376065 10376065 1 25 Right Side Plate 200086000001 200086000001 1 26 Clamp 7101600502 7101600502 2 27 Rear Plate 2002450001001 2002450001001 1 28 Cable Cross Plate 2611622601 2611622601 1 29 Cover o...

Page 50: ...00202P01 20000300000202P01 1 67 Decorative Strip 23000100071P01 23000100071P01 1 68 Front Panel Sub Assy 209004000016 209004000016 1 69 Capillary Sub assy 030006000192 030006000192 1 70 Inhalation Tub...

Page 51: ...se refer to the actual product GPC10AL K6NNA3A 38 39 36 29 27 25 24 23 46 40 44 37 33 32 31 20 16 14 18 17 13 12 10 7 8 4 6 1 2 3 71 69 65 64 63 62 61 57 54 53 52 51 50 47 11 9 15 21 22 28 30 49 48 45...

Page 52: ...25 Rear Plate 2002450001001 2002450001001 1 26 Cable Cross Plate 2611622601 2611622601 1 27 Cover of drainage hole 22246097 2224609703 1 28 Rubber Plug 76716054 76716054 1 29 Filter Sub assy 1 111260...

Page 53: ...Strip 2300010007101 23000100071D 1 65 Front Panel Sub Assy 209004000025 209004000043 1 66 Capillary Sub assy 030006000192 030006000192 1 67 Inhalation Tube Sub assy 030010000240 030010000240 1 68 Disc...

Page 54: ...1 20 16 14 18 17 13 12 10 7 8 4 6 1 2 3 69 67 63 62 61 60 59 55 52 51 50 49 48 45 11 9 15 21 22 28 30 47 46 43 54 56 57 58 68 66 64 65 41 5 34 70 71 72 73 75 76 77 74 35 53 26 19 The component picture...

Page 55: ...0056186 1 24 Wire Clamp 71010103 1 25 Rear Plate 20024500010 1 26 Cable Cross Plate 26116226 1 27 Cover of drainage hole 2224609701 1 28 Rubber Plug 76716054 1 29 Filter Sub assy 1 11126042 1 30 Front...

Page 56: ...2 Air Louver 1 10516100 1 63 Front Panel 20000300144 1 64 Decorative Strip 23000100071 1 65 Front Panel Assy 209004000002 1 66 Capillary Sub assy 030006000192 1 67 4 Way Valve Assy 030152000126 1 68 M...

Page 57: ...ide plate Pull the filter sub assy 2 outward by hand to remove the filter Step Procedure Srews Left right side plate Remove left side plate unscrew 2 screws as diagram shown to remove left side plate...

Page 58: ...dure Remove the four screws fixing front panel to remove the front panel sub assy Unscrew 4 screws to remove the electric box cover assy and wire clamp Screws Screws Screws Electric box cover Wire Cla...

Page 59: ...orting board 3 Unscrew 7 screws to remove the cover of propeller housing Unscrew 5 screws to remove the evaporator assy Screws Screws Screws Evaporator assy Cover of Propeller Housing Remove Supportin...

Page 60: ...Unscrew 3 screws to remove the diversion circle and cold plasma generator assy Unscrew 5 screws to remove the nut assy and gasket and centrifugal and motor holder upper Cold Plasma Generator Diversion...

Page 61: ...Rear Grill Unscrew 6 screws to remove the air flue assy 1 and foam water tray Unscrew 6 screws to remove the diversion circle and rear grill Step Procedure Unscrew screws to remove the nut assy and ga...

Page 62: ...e condenser assy Unscrew 4 screws to remove supporting board 1 and supporting strip Supporting board 1 Screws Screws 4 way valve interface 4 way valve interface Capillary Sub assy Screws Condenser Ass...

Page 63: ...motor sub assy flutter Unscrew 4 screws to remove the water level switch sub assy Unscrew 3 bolts of compressor chassis then take out gasket to remove compressor Unscrew 2 screws of bottom of sub assy...

Page 64: ...62 Maintenance Service Manual Step Procedure 18 Remove chassis sub assy Unscrew 4 screws fixing caster wheel to remove the 4 caster wheels Screws Chassis Sub assy Caster wheels...

Page 65: ...16 84 85 84 2 29 39 40 39 2 4 63 62 6 17 86 87 86 30 41 42 41 5 64 65 64 4 18 88 89 87 8 31 43 44 42 8 6 66 67 66 2 19 90 89 6 32 45 44 6 7 68 69 68 20 91 92 91 4 33 46 47 46 4 8 70 71 69 8 21 93 94...

Page 66: ...1 0 737 5 63 46 34 10 2 73 2 358 112 0 717 4 60 23 35 9 779 74 2 28 113 0 697 3 57 18 36 9 382 75 2 206 114 0 678 2 54 31 37 9 003 76 2 133 115 0 66 1 51 59 38 8 642 77 2 064 116 0 642 0 49 02 39 8 29...

Page 67: ...3 144 112 0 956 4 80 31 35 13 04 74 3 04 113 0 93 3 76 24 36 12 51 75 2 94 114 0 904 2 72 41 37 12 76 2 844 115 0 88 1 68 79 38 11 52 77 2 752 116 0 856 0 65 37 39 11 06 78 2 663 117 0 833 1 62 13 40...

Page 68: ...5 362 9 24 51 41 63 10 93 102 3 13 14 342 8 25 49 19 64 10 54 103 3 04 13 323 9 26 47 08 65 10 18 104 2 96 12 306 2 27 45 07 66 9 83 105 2 87 11 289 6 28 43 16 67 9 49 106 2 79 10 274 29 41 34 68 9 17...

Page 69: ...65 64 48 75 44 81 41 48 38 59 36 05 33 77 31 24 28 93 26 80 24 83 63 53 64 49 31 45 65 42 48 39 68 37 17 34 34 31 74 29 36 27 15 62 59 14 54 36 50 32 46 82 43 73 40 97 37 83 34 96 32 32 29 87 61 65 31...

Page 70: ...6 55 15 42 14 34 61 30 33 28 17 26 14 24 23 22 42 20 71 19 37 18 10 16 88 15 72 60 33 47 31 05 28 78 26 64 24 62 22 70 21 24 19 84 18 50 17 23 59 37 00 34 31 31 77 29 39 27 13 24 99 23 37 21 83 20 36...

Page 71: ...79 80 1058 15 942 75 863 43 787 81 715 55 646 36 30 1906 00 1731 91 1568 38 1414 20 1268 36 1130 00 1034 60 943 64 856 73 773 51 29 2300 00 2089 81 1892 37 1706 22 1530 13 1363 08 1244 55 1131 54 1023...

Page 72: ...13 68 48 63 03 57 78 52 70 49 02 45 46 42 00 38 65 44 89 00 82 54 76 32 70 33 64 54 58 96 54 75 50 69 46 74 42 92 43 101 00 93 48 86 25 79 28 72 55 66 06 61 28 56 65 52 17 47 82 42 115 00 106 23 97 79...

Page 73: ...5 19 4 93 4 68 4 44 4 20 4 01 3 83 3 65 3 47 3 30 64 5 88 5 59 5 31 5 04 4 78 4 52 4 31 4 11 3 91 3 72 3 53 63 6 31 6 00 5 70 5 41 5 13 4 85 4 63 4 41 4 20 4 00 3 80 62 6 84 6 50 6 17 5 84 5 53 5 22 4...

Page 74: ...95 29 315 00 291 16 267 97 245 41 223 43 202 00 187 96 174 26 160 88 147 81 135 03 28 372 00 342 25 313 32 285 16 257 73 231 00 215 94 201 25 186 90 172 88 159 17 27 441 00 404 50 369 01 334 45 300 8...

Page 75: ...Add West Jinji Rd Qianshan Zhuhai Guangdong China 519070 Tel 86 756 8522218 Fax 86 756 8669426 E mail gree gree com cn Http www gree com Add Unit 2612 26 F Miramar Tower 132 Nathan Road TST Kowloon HK...

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