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GREAT PLAINS PL5500 PTO, Installation And Maintenance Manual

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GREAT PLAINS PL5500 PTO Installation And Maintenance Manual Download Page 17

PL5500 PTO Pump Kit

Table of Contents

Great Plains

 | 411-774M | 2019

-

09

-

12

Table of Contents

15

11

HYD RES TANK ASSY

401-841S

1

12

NUT HEX 5/8-1 1 PLT

803-021C

8

13

WASHER LOCK SPRING 5/8 PLT

803-022C

4

14

U-BOLT 5/8-1 1 X 7 1/32 X 9

806-027C

2

15

EL 3/4MJIC 1 1/16MORB

811-091C

1

16

DECAL 5.5 GAL OIL FILL LINE

858-003C

1

17

DECAL HOT FLUID PTO RES

858-004C

1

18

FILTER HEAD

891-109C

1

19

FILTER ELEMENT SPIN ON

891-110C

1

20

PL5500 PTO FAN MOUNT

411-742H

1

21

HHCS 5/16 - 18 X 1 GR5

802-159C

4

22

HHCS 5/16 - 18 X 2 GR5

802-172C

3

23

NUT HEX 5/16-18 PLT

803-008C

7

24

WASHER LOCK SPRING 5/16 PLT

804-009C

7

25

WASHER FLAT 5/16 USS PLT

804-010C

6

26

WASHER LOCK SPRING 5/8 PLT

804-022C

4

27

WASHER FLAT 5/16 SAE PLT

804-036C

4

28

U-BOLT 5/8-11 X 7 1/32 X 8 1/2

806-052C

2

29

OIL COOLER 3025

810-703C

1

30

PRESSURE FLOW CONTROL VALVE

810-813C

1

31

EL 3/4MJIC 3/4MORB

811-063C

2

32

AD 3/4MORB /3/4MJIC 

811-088C

1

33

EL 3/4FJIC 3/43/4MJIC

811-150C

2

34

EL 45 3/4 MORB 3/4MJIC

811-690C

1

35

HRN DTP04-2P 14GA 2WPS /5’

823-439C

1

36

EL 1 5/16 MORB 3/4MJIC

841-973C

2

37

COOLER TRACTOR PWR HRN

843-194C

1

38

HH1/2R2 052 3/4FJIC

811-053C

1

39

HH1/2R2 040 3/4FJIC

841-574C

1

40

HH1/2R2 110 3/4FJIC

841-623C

1

41

HHIR4 72 1 5/16FJIC

861-731C

1

42

PL5500 PTO Pump Assembly Installation and 

Maintenance Manual (this manual; not shown)

411-774m

1

43

PTO Pump 3.6 CI/REV.

831-101C

1

Summary of Contents for PL5500 PTO

Page 1: ...it Read the installation manual entirely When you see this symbol the subsequent instructions and warnings are serious follow without exception Your life and the lives of others depend on it Cover illustration shows only selected components for one kit Manual illustrations may show various Yield Pro planter models and configurations where installation details are identical for the immediate topic ...

Page 2: ... Nutri Pro Seed Lok Solid Stand Terra Guard Turbo Chisel Turbo Chopper Turbo Max Turbo Till Ultra Till Whirlfilter and Yield Pro Brand and Product Names that appear and are owned by others are trademarks of their respective owners Printed in the United States of America Table of Contents Important Safety Information 1 Safety Decals 4 Introduction 5 Description of Unit 5 Intended Use 5 Related Docu...

Page 3: ...ved and extra safety precaution must be taken When you see this symbol be alert and carefully read the message that follows it In addition to design and configuration of equipment hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport maintenance and storage of equipment Be Aware of Signal Words ...

Page 4: ...Always know where all team members are before during and after PTO operations Allow only essential personnel near the PTO during setup adjustment operation and disconnection Prior to PTO setup remove any stray wire rope or twine found nearby Should a loose end encounter the PTO stub it is taken up at up to 14 feet per second and could wrap around someone and pull them in Wear only snug fitting clo...

Page 5: ... type of injury Practice Safe Maintenance Understand procedure before doing work Use proper tools and equipment Refer to this manual for additional information Work in a clean dry area Lower the PL5500 planter put tractor in park turn off engine and remove key before performing maintenance Make sure all moving parts have stopped and all system pressure is relieved Inspect all parts Make sure parts...

Page 6: ...uid On the front face of oil reservoir 1 total 858 004C Warning 540 RPM PTO On the front face of oil reservoir 1 total To install new decals 1 Clean the area on which the decal is to be placed 2 Peel backing from decal Press firmly on surface being careful not to cause air bubbles under decal TP 71538 858 005C All driveline guards tractor and equipment shields in place PTO pump assembly securely a...

Page 7: ...ractor is Closed Center but the remotes offer insufficient oil flow to reliably operate the fan Related Documents Kit Covered Using This Manual This manual familiarizes you with safety adjustments maintenance and assembly Follow all recommendations and instructions to ensure safe and efficient operation Refer to Operator Manual for operation instructions It may be necessary to refer to your tracto...

Page 8: ...ains products Your machine s parts were specially designed and should only be replaced with Great Plains parts Record your PTO pump assembly kit model number here for quick reference Model Number __________________________ Date Purchased _________________________ Further Assistance Great Plains Manufacturing Inc and your Great Plains dealer want you to be satisfied with your new PTO pump If for an...

Page 9: ...r point a stable non moving component of the tractor within reach of the pump s torque arm chain 540 rpm PTO Clearance If the tractor PTO is not known to conform to Type 1 specifications check the following pump specific clearance dimensions a Shaft to master shield top 3 5 inches 8 9 cm minimum or hinged lid b Shaft to master shield sides 5 0 inches 12 7 cm minimum c Shaft to drawbar top 9 inches...

Page 10: ...connect hoses Fan cooler plugged Clean or replace fan cooler Pressure correct on Magnehelic but skips or doubles Pressure gauge disconnected or sample line s leaking Check air gauging system Magnehelic gauge uncalibrated Re zero see Operator manual Seed variety may require adjustment Check all other possible pressure errors then fine tune pressure for one seed per disk cell Oil overheating Oil fil...

Page 11: ...ll hydraulic fittings are tight and dry Inspect all hoses for damage wear and fatigue The PTO pump system is a closed system any visible fluid may be an indication of a leak Oil and Filter Change Oil Fill A dry or fully drained system item may require as much as 6 5 gallons 25 liters of oil to charge the cooler pump motor hoses filter and valve and leave 5 5 gallons 21 liters in the reservoir Befo...

Page 12: ...ercent of PTO pump output that is supplied to the PL5500 planter hydraulic motors The total pump flow in gpm or liters min is also directly proportional to PTO shaft rpm Adjustment typically requires two persons Pump oil flow is ideally adjusted with all motors active under simulated field workload relying on Magnehelic pressure gauge readout and in some cases seed monitor rpm readout Setting Mete...

Page 13: ...o completely fill the meter inlet tubes and at least partially fill every hopper 9 Set out containers under row unit seed tubes to collect seed metered during setup 10 Clear the hitch area of non essential persons 11 Check essential personnel for long hair scarves cords frays loose flaps and anything else that might get entangled 12 Clear the area of dangling or loose wires straps cord and other l...

Page 14: ...stem flush 540 rpm Seal Kit 1 kit per PL5500 planter Consult the PTO Series Pump Parts Manual available from Prince Manufacturing Corp www princehyd com 25 150 Type Great Plains 891 110C Fleetguard HF6610 Pall HC 9540S UJ4H Zinga HE 10 50 Multi purpose spray lubricant Multi pupose grease lubricant Multi purpose oil lubricant Inspection Intervals operating hours at which service is required TP 7153...

Page 15: ...the unneeded assembly steps Torque values for fasteners are shown on page 23 One PTO pump assembly kit is required per PL5500 planter Inventory to make sure all parts are present before installing Make sure you have assembled all required tools prior to install Tools Required basic hand tools 6 to 12 gallons of good quality 10 W30 mineral base hydraulic fluid viscosity from 70 250 SUS range at 210...

Page 16: ...ASHER LOCK SPRING 3 8 PLT 804 013C 2 4 DECAL CAUTION 540 RPM 818 130C 1 5 EL 1 5 16FJIC 1 5 16MJIC 841 815C 1 6 EL 45 1 5 16MORB 1 5 16MJIC 841 653C 1 7 EL 45 3 4MJIC 1 1 16MORB 841 814C 1 8 DECAL DANGER PTO PUMP 858 005C 1 9 1 4 QUICK LINK 890 628C 1 10 CHAIN WELD 1 4 GR 43 X 24 LINK 891 313C 1 1 TP 71551 2 3 6 7 8 4 9 40 39 41 38 22 31 33 30 34 32 43 10 31 33 25 24 23 20 12 28 26 12 14 13 18 15 ...

Page 17: ...ING 5 16 PLT 804 009C 7 25 WASHER FLAT 5 16 USS PLT 804 010C 6 26 WASHER LOCK SPRING 5 8 PLT 804 022C 4 27 WASHER FLAT 5 16 SAE PLT 804 036C 4 28 U BOLT 5 8 11 X 7 1 32 X 8 1 2 806 052C 2 29 OIL COOLER 3025 810 703C 1 30 PRESSURE FLOW CONTROL VALVE 810 813C 1 31 EL 3 4MJIC 3 4MORB 811 063C 2 32 AD 3 4MORB 3 4MJIC 811 088C 1 33 EL 3 4FJIC 3 43 4MJIC 811 150C 2 34 EL 45 3 4 MORB 3 4MJIC 811 690C 1 3...

Page 18: ...tall the PTO pump system before installing markers This eliminates an overhead sharp object hazard and improves working space at the mainframe Prepare Planter Read and understand Important Safety Information starting on page 1 Position the PL5500 planter on a level surface in a well lighted location suitable for the installation A clear surface beneath makes it easier to recover any dropped parts ...

Page 19: ...loops left at the plate keyhole route any excess chain through the anchor point and or around the drawbar Do NOT use any pins cross bolts or wires to secure the pump to the PTO shaft Such fasteners are not required for safe pump operation and would add a needless entanglement hazard 7 Pull and twist the pump assembly to verify that the chain is sufficiently taut to prevent excess pump rotation or ...

Page 20: ...unted too close to the end of the hitch it may become damaged when turning the PL5500 planter 2 Secure the oil reservoir with two u bolts 14 four washers 13 and four nuts 12 to the oil reservoir tank 11 to the tongue Install Oil Cooler The PL5500 planter PTO pump assembly kit contains an oil cooler assembly It is to be installed on the tongue near the hitch about 5 inches 13 cm behind the oil rese...

Page 21: ...unt 20 to the tongue about 5 in 13 cm behind the Oil Reservoir using two u bolts 28 four locking washers 26 and four nuts 12 Install Hydraulic Hoses The new hoses may be installed in any order Secure the hoses with any available clamps along their routes Remember there are three hydraulic hoses already connected to the fan assembly These hoses will remain in placed and are necessary to install PTO...

Page 22: ...pter 15 to oil reservoir 11 d Oil cooler 29 to adapter 36 to hydraulic hose 36 to adapter 32 to adapter 31 to pressure flow control valve port bottom T 30 e Pressure flow control valve port M 30 to adapter 32 to hydraulic hose to fan assembly f Pressure flow control valve port top T 30 to adapter 31 to adapter 33 to hydraulic hose to fan assembly These two hydraulic hoses 861 544C are part of the ...

Page 23: ...rew into the positive post terminal using the bolt on the corresponding battery post 4 Grasp the negative battery ring terminal a and screw into the negative post terminal using the bolt on the corresponding battery post The tractor battery terminal posts will likely be marked with a and or colored red for positive and with a and or color black for negative 5 Connect the quick connection b from th...

Page 24: ... X 2 525 830 1150 1 12 370 955 1350 M30 X 3 5 960 1510 2100 11 8 7 480 1080 1750 M30 X 2 1060 1680 2320 11 8 12 540 1210 1960 M36 X 3 5 1730 2650 3660 11 4 7 680 1520 2460 M36 X 2 1880 2960 4100 11 4 12 750 1680 2730 13 8 6 890 1990 3230 a in tpi nominal thread diameter in inches threads per inch 13 8 12 1010 2270 3680 b N m newton meters 11 2 6 1180 2640 4290 11 2 12 1330 2970 4820 c mm x pitch n...

Page 25: ...IC fittings C ORB O Ring Boss SAE J514 Note straight threads e and elastomer O ring f Prior to installation to prevent abrasion during tightening lubricate O ring with clean hydraulic fluid Use no sealants tape or liquid on JIC fittings ORB fittings that need orientation such as the ell depicted also have a washer g and jam nut h adjustable thread port stud Back jam nut away from washer Thread fit...

Page 26: ... CNTRL Control N m Newton meters CR Cross ORB R Ring Boss DJ DICKEY john PL Plug EL Elbow PLNTR Planter FERT Fertilizer PLT Plated or Plate FJIC Female JIC PTO Power Take Off FL Flow QD Quick Disconnect FLG Flanged RES Reservoir FORB Female ORB REV Revolution GAL Gallon RH Right hand GD Ground Drive RPM rpm Revolution Per Minute Gnd Ground SAE Society of Automotive Engineers GR5 GR8 Grade 5 Grade ...

Page 27: ...Table of Contents Table of Contents ...

Page 28: ...Great Plains Mfg 1525 E North St P O Box 5060 Salina KS 67402 Table of Contents ...

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