Great Outdoors DG450 Assembly And Owner'S Manual Download

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Great Outdoors

the

Do not store or use gasoline or other

flammable vapors and liquids in the

vicinity of this or any other appliance.
An unconnected liquid propane

cylinder should not be stored in the

vicinity of this or any other appliance.

If you smell gas:

Shut offgas to the appliance.

Extinguish any open flame.

Open lid.

If odor continues, immediately call

your gas supplier or fire department.

Read all of these instructions and keep them in a safe place for future reference.

Leave these instructions with the consumer.

Assembly and

Owner’s Manual

L.P. Gas

Cylinder

Not Included

FOR YOUR SAFETY: Never leave a grill unattended when in use.

FOR YOUR SAFETY

CONSUMER / USER:

ASSEMBLER / INSTALLER:

FOR YOUR SAFETY

DG450

Portable

Gas Grill

Summary of Contents for DG450

Page 1: ... to the appliance Extinguish any open flame Open lid If odor continues immediately call your gas supplier or fire department Read all of these instructions and keep them in a safe place for future reference Leave these instructions with the consumer Assembly and Owner s Manual L P Gas Cylinder Not Included FOR YOUR SAFETY Never leave a grill unattended when in use FOR YOUR SAFETY 1 2 1 2 3 4 CONSU...

Page 2: ...les Step 6 Sideburner Valve Step 7 Grill Lid Step 8 Cooking Grids Step 9 Warming Rack Step 10 Drip Cup Installing an L P Gas Cylinder Chapter 2 ASSEMBLY INSTRUCTIONS Page Number CFM Corporation 2695 Meadowvale Boulevard Mississauga Ontario L5N 8A3 Canada 800 668 5323 www cfmcorp com Service Note If you are experiencing difficulties or are dissatisfied with your purchase please contact CFM at the t...

Page 3: ...ee and clear from other debris Do not store grill covers or other items in the cylinder area Do not operate this barbecue in garages breeze ways sheds or any enclosed area Choosing a Safe Location for a Gas Barbecue Grill Necessary Information to Safely Use a Gas Grill Installation 1 Chapter Ironware Series Gas Grill The gas fuel used by this product is highly flammable and must be used in a respo...

Page 4: ...d out of the reach of children Place your barbecue grill in a location away from children and pets Do not leave grill unattended when in use To avoid burns do not touch any hot grill surface If necessary use a protective glove when operating control knobs tank shut off valve or lid handle Do not place combustible material such as cloth or plastic on grill surface during use Do not lean on side tab...

Page 5: ...e assembly with the Type 1 fitting supplied must be used with the appliance Do not use a hose and regulator assembly other than the one supplied with the grill or a manufacturer s replacement fuel pressure regulator assembly The Type 1 connection system has the following features 1 The system will not allow gas to flow until a positive connection has been made 2 The system has a thermal element th...

Page 6: ...he cylinder is overfilled or overheated All L P gas cylinders used with this appliance shall be constructed and marked in accordance with the specifications for L P gas cylinders of the U S Department of Transportation DOT or the National Standard of Canada CAN CSA B339 Cylinders Spheres and Tubes for Transportation of Dangerous Goods and Commission as applicable and shall be provided with a liste...

Page 7: ...lve knob before returning the cylinder to the customer For proper purging procedures in the USA refer to Safety Bulletin NPGA 133 Purging L P Gas Cylinders and Safety Bulletin NPGA 130 Recommended Procedures for Filling Cylinders PURGING AND EVACUATION DEVICES FOR L P GAS CYLINDER WITH TYPE 1 CYLINDER VALVES CAUTION When using a cylinder exchange be sure the exchanged cylinder is a Type 1 cylinder...

Page 8: ...nd bolts 5 To be ready to barbecue immediately have the L P gas cylinder filled by an authorized L P dealer or cylinder exchange center 1 Remove and set aside all inner boxes and parts from the master carton 2 Remove and set aside all wrapping paper and additional packaging from the parts 3 Do not destroy carton or packing until your grill is completely assembled and operating to your satisfaction...

Page 9: ...e Assembly Sideburner Grate Sideburner Knob Right Side Table Heat Plate Grill Tub Assembly Left Cooking Grid Right Cooking Grid Warming Rack Lid Handle Handle Heat Shield Heat Indicator Grill Lid 10 Note Refer to the parts listing on page 29 of the manual for replacement part information Not Pictured Master Hardware Pack Locate these parts Assembly Step 1 Identifying the Grill Parts ...

Page 10: ...nd of the Axle attach a wheel and tighten the Axle Nut to the end of the Axle After both wheels are attached and the nuts are securely tightened place the Wheel Covers to the outside of the Wheels LOCATE THESE PARTS Foot Plugs 2 Wheels 2 Axle Wheel Covers 2 Left Frame Right Frame USE HARDWARE A Wrench Tools Needed Assembly Step 2 Assemble the Side Frames A A A M10 Axle Nut 2 ...

Page 11: ... side of the assembly as shown using two 40mm bolts 4 Attach the Upper and Lower Tank Brackets to the Left Side Frame as shown using the two remaining 10mm bolts LOCATE THESE PARTS M6x40mm Bolt 2 B M6x10mm Bolt 10 A USE HARDWARE B Assembly Step 3 Assemble the Grill Cart Bottom Panel Back Side of Assembly Rear Cross Bar Upper Tank Bracket Lower Tank Bracket Front Panel FRONT Phillips head screwdriv...

Page 12: ...ach side For each mounting hole insert a Shoulder bolt plain washer and felt washer Be sure the felt washer is mounted against the grill tub Securely tighten the bolts Assembly Step 4 Attach the Grill Tub Grill Tub Assembly Note Route the hose through the side frame as shown LOCATE THESE PARTS Felt Washer 4 C M6 Plain Washer 4 B M6x40mm Shoulder Bolt 4 A USE HARDWARE C C B A Wrench Tools Needed ...

Page 13: ...front bolt as shown The hose bracket is already attached to the hose Make sure there are no kinks in the hose Line up the Side Table to the side frame as shown Insert the M6x15mm bolts into the mounting holes in the placement as shown Assembly Step 5 Attach the Side Tables Side Table Assembly Right Sideburner Table Assembly Left LOCATE THESE PARTS M6x45mm Bolt 2 A M6x15mm Bolt 6 B USE HARDWARE D P...

Page 14: ...nto the tube Locate the loose igniter wire under the control panel and attach it to the igniter electrode Push the three main burner control knobs onto the control valves on the control panel Push the sideburner control knob onto the sideburner control valve Set the sideburner grate onto the sideburner table LOCATE THESE PARTS M4x8mm Bolt 2 A USE HARDWARE E Assembly Step 6 Attach the Sideburner Va...

Page 15: ...rt the Heat Indicator into the front of the lid from the outside and secure it with the nut and washer from the inside Line up the Grill Lid hinges with the Grill Tub hinges as shown at left For each hinge insert a Hinge Pin and secure it with the Pin Clip Assembly Step 7 Install the Grill Lid Lid Handle Heat Indicator Grill Lid Handle Heat Shield LOCATE THESE PARTS M6 Wing Nut 2 Pin Clip 2 Hinge ...

Page 16: ...ust above the burner Set the cooking grids into the tub They will rest on the topmost ledge of the tub The grids are marked with an L for left and R for right No tools are required for this step Heat Plate Cast Iron Cooking Grids Right Left Assembly Step 8 Installing the Grids LOCATE THESE PARTS 1 2 2 ...

Page 17: ... place the foot into the mounting hole 1 2 Position the warming rack as shown and insert one end of the rack into the lid as shown Working on the same side of the grill insert one foot of the warming rack into the mounting hole near the top of the grill tub No tools are required for this step Assembly Step 9 Install the Warming Rack LOCATE THESE PARTS Warming Rack Assembly 1 3 2 4 ...

Page 18: ...he collar of the cylinder Underneath the grill tub insert the drip cup holder into the mounting holes on either side of the grease drain hole Set the drip cup into the drip cup holder No tools are required for these steps Assembly Step 10 Install the Drip Cup LOCATE THESE PARTS Drip Cup Drip Cup Holder Grease Drain Hole ...

Page 19: ...drippings that could damage the fuel supply system 1 The top knob on the supply cylinder must be closed See that the top cylinder knob is turned clockwise to a full stop 2 Check that all the grill burner knobs are turned off 3 Remove the protective caps from the cylinder valve and coupling nut if present 4 Hold the regulator in one hand and insert the nipple into the valve outlet Be sure the nippl...

Page 20: ...SIDE BURNER IGNITING THE SIDE BURNER Before operating the side burner you must first remove the burner cover A Remove the burner cover and let it hang freely by the chain over the side of the side table After using the side burner wait until the unit is completely cool then replace the burner cover Read all the steps before beginning STEP 1 Check the burner venturi tubes for blockage from an insec...

Page 21: ...are Pack Grill Lid Assembly Lid Handle Handle Heat Shield Warming Rack Left Cooking Grid Right Cooking Grid Heat Plate Grill Tub Assembly Drip Cup Drip Cup Holder Sideburner Table Assembly Sideburner Knob Sideburner Grate Right Side Table Assembly Control Knob Left Frame Right Frame Front Panel Bottom Panel Rear Cross Bar Wheel Axle Wheel Cover Foot Plug Upper Tank Bracket Lower Tank Bracket Assem...

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