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Great Dane 201018 Operator'S Manual Download Page 54

ENGINE, HYDRAULIC AND MAINFRAME ASSEMBLY

Engine, Hydraulic And Mainframe Assembly - 51

PART NO

QTY

DESCRIPTION

DT5332

1

HOSE, 3/8 SAE30R7 FUEL & OIL

D14160

2

WASHER, .250 WIDE HEAVY FLAT Y

D14213

2

BOLT, M6 X 1.00 X 10 HEX 8.8   Y

D14252

1

BOLT, 7/16-20X3.00 HEX 5   Y

d18038

1

SWITCH (N.0.)

D18056

1

SPACER, .468 X 1.38 X .375   Y

D18067

2

KEY, M5 X M5 X M30 RD

D18071

1

SPRING, EXT .900X.135X4.50   Y

D18314

1

PULLEY, V-BELT 4.00X.379 W/BRG

D18379

12

CLAMP, HOSE - 1/2" PINCH

D38128

1

SPRING, COM 1.22X.162X2.50   Y

GDA10004

1

WLDT, PIVOT IDLER MOUNT

M117554

2

DECAL, WARNING - HOT SURFACES

M86863

2

FTG, TUN 3/8 HOSE

TCA15078

2

MOTOR, WHEEL HGM-12P-7172

TCA15316

2

ASSY, PUMP PULLEY W/SET SCREW

TCA16240

1

FITTING, OIL DRAIN

11H237

2

PIN, COT .125 X 2.00 EXTP   Y

111910

4

CABLE TIE, .15 X 8.50

150052

1

BUSHING, MACH .750X1.25X.048 Y

191179

2

BRG, FLG .750 X 1.00 X .750 BRNZ

200318

1

PULLEY, V-BELT 4.78PD X 1.000 W/KEY

200665

1

CLUTCH ASSY, OGURA

200666

1

PLATE, CLUTCH DOG

200769

1

COVER, OPC

200770

1

WASHER, SPRING                Y

200958

1

WHEEL HUB, MACHINED

200959

2

ASSY, REAR WHEEL HUB (Includes 20958 & 967370)

201009

1

BELT, HA 68.2 EL AMD OHR

201025

1

WLDT, RH BRAKE ARM

201027

1

WLDT, LH BRAKE SHAFT 

201091

4

HOSE, HYD 1/2 X 26 1/2 EZFLEX

201353

1

WLDT, FRAME 34

201143

1

WLDT, IDLER PIVOT

201206

1

ABRASION SLEEVE

231046

2

FTG, ADP MJIC-FSWJIC 6500-08-08

231104

2

FTG, ADP 3/4-16FJIC X 7/8-14MOR

231647

2

FTG, ADP JIC-ORB 2062-10-8S

24M7158

2

SHIM, .020X.787X1.102

403490

1

SNAP RING, .750 X .042 EXT

959995

2

FTG, 1/4-28 STRGT GREASE ZERK

960022

2

BOLT, 5/16-18 X .750 HEX 5   Y

960025

3

BOLT, 5/16-18 X 1.50 HEX 5   Y

960026

1

BOLT, 5/16-18 X 1.75 HEX 5   Y

960046

10

BOLT, 3/8-16 X 1.00 HEX 5   Y

960049

1

BOLT, 3/8-16 X 1.75 HEX 5   Y

960052

1

BOLT, 3/8-16 X 2.50 HEX 5   Y

960055

1

BOLT, 3/8-16 X 3.25 HEX 5   Y

960078

1

BOLT, 7/16-14 X .750 HEX 5   Y

960502

1

NUT, 3/8-16 STD HEX GR5   Y

960602

1

WASHER, .375 MED SPRG LOCK   Y

960702

3

WASHER, .375 REG FLAT   Y

963020

2

BOLT, 3/8-16 X 1.00 CRG 5   Y

963033

2

Bolt,3/8-16x3/4 Car Gr5 LNnk

963053

4

BOLT, 3/8-16  X 1.25 CRG 5   Y

964001

1

NUT, 3/8-16 JAM GR5   Y

964013

2

LOCKNUT, 10-24 NYLOC   Y

967034

1

NUT, 5/16-18 JAM GR5   Y

967115

6

LOCKNUT, 5/16-18 NYLOC   Y

967155

1

PIN, ROL .156 X 1.00

967340

2

SCREW, 10-24 X .625 PAN PHL MAC Y

967370

8

BOLT, 1/2-20 x 1.66 SPC

968087

12

LOCKNUT, 3/8-16 NYLOC   Y

D18145

1

KEY, .250 X .250 X .995 TPR

Summary of Contents for 201018

Page 1: ...201018 10 02 2007 Great Dane GSRKA1934S...

Page 2: ......

Page 3: ...ng information for the engine installed in your machine Speci cations and design are subject to change without notice Special Messages Your manual contains special messages to bring attention to poten...

Page 4: ...__________________________ Serial Number _________________________________________ Safety Labels Understanding The Machine Safety Labels Safety Alert Symbol The machine safety labels shown in this sec...

Page 5: ...others away Do not mow without discharge chute or entire grass catcher in place DANGER E Do not mow without discharge chute or entire grass catcher in place G H F I J CAUTION F Before operating read o...

Page 6: ...n compliance category listed on the emission control system certi cation or air index label this indicates the number of operating hours for which the engine has been certi ed to meet EPA and or CARB...

Page 7: ...s or if an abnormal vibration occurs Make neces sary repairs before resuming operations Keep hands and feet away from the cutting units Look behind and down before backing up to be sure of a clear pat...

Page 8: ...that the operator is un aware of their presence Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine Tr...

Page 9: ...hardware tightness often during the rst 100 hours of operation Wheel hardware must be tightened to speci ed torque using the proper procedure anytime it is loosened Wear Appropriate Clothing Always w...

Page 10: ...Testing Materials ASTM If using a funnel make sure it is plastic and has no screen or lter Never remove the fuel tank cap or add fuel with the engine running Allow engine to cool before refueling Neve...

Page 11: ...ry Check wheel bolt torque Tighten if necessary Check tire air pressure Check tires for damage or cracking Check and adjust speed control linkages and lock Avoid Damage to Plastic and Painted Surfaces...

Page 12: ...1 2 4 1 2 in Each hole adjusts the height of cut HOC in 12 MM 1 2 in increments 1 2 3 4 1 2 CAUTION Avoid injury Before adjusting cut ting height stop engine and lock the park brake Check tire pressur...

Page 13: ...r to deck mounting position Caster to deck mounting Upper Positon Rear of Deck Front Casters Rear Deck Nominal Height C Spacers C Spacers Height of Cut Deck Rake Hole Position Top Bottom inches inches...

Page 14: ...ur authorized dealer for service Perform these tests in a clear open area Keep bystanders away Testing PTO Switch Stand on operator s platform with motion control levers in the neutral position Lock p...

Page 15: ...n Using Park Brake Locking Park Brake A Raise park brake lever A to lock park brake Unlocking Park Brake Lower park brake lever A to unlock park brake 6 7 1 2 Using the PTO Engage PTO Stand on operato...

Page 16: ...n and direction can be controlled when the engine is running and park brake is unlocked Operator can exit the mower with the engine running when the park brake is locked and the PTO switch is disengag...

Page 17: ...t the same time Gentle Left Turn Push right motion control lever further forward than the left motion control lever Gentle Right Turn Push left motion control lever further forward than the right moti...

Page 18: ...to set engine speed at the 1 2 to 3 4 fast position Position choke knob D Cold engine Pull knob up to the CHOKE position Warm Hot engine If necessary pull knob up to the CHOKE position Turn key switc...

Page 19: ...ve machine by hand only Do not use another vehicle to move machine Do not tow machine NOTE The pump free wheel valves must be turned fully clockwise closed during normal machine opera tion When the ma...

Page 20: ...ciency if vehicle is operated constantly at slow or low engine speeds or with frequent short trips Please use the following timetables to perform routine maintenance on your machine 1 2 3 4 5 Servicin...

Page 21: ...e of a special use grease Contact your Servicing dealer for information Lubricating Front Caster Spindles and Wheels CAUTION Avoid injury Fingers or loose clothing can get caught in rotating parts Sto...

Page 22: ...4 hours in a day Make sure engine is cool when checking engine oil level 1 Park machine safely See Parking Safely in the SAFETY section 2 Allow engine to cool 3 Clean area around dipstick to prevent d...

Page 23: ...ds of ller tube when checking oil level Do not tighten dipstick cap when checking oil level Insert dipstick and allow cap to rest on threads of ller Do not tighten cap IMPORTANT Avoid Damage To preven...

Page 24: ...e manufacturer and is not adjustable If engine is operated at altitudes above 1829 m 6 000 ft some carburetors may require a special high altitude main jet See your authorized dealer If engine is hard...

Page 25: ...oid the hazard by relieving pressure before disconnecting hydraulic or other lines Tighten all connections before applying pressure Search for leaks with a piece of cardboard Protect hands and body fr...

Page 26: ...sed air for cleaning purposes Reduce compressed air pressure to 210 kPa 30 psi IMPORTANT Avoid Damage To ensure proper cooling keep the cooling ns clean at all times Operating the machine with obstruc...

Page 27: ...tioned in front of anchor cap screw F Insert 3 8 in breaker bar into hole C and rotate idler pulley D forward for additional clearance to install traction drive belt Install rear shield Install mower...

Page 28: ...e with motion control levers in neutral Stand on the operator s platform and release park 2 3 4 5 6 7 1 2 3 4 5 brake If rear wheels rotate when motion control levers are in neutral a neutral adjustme...

Page 29: ...otate right control rod swivel one turn clockwise Install spring pin D Check transmission tracking again and adjust as re quired until machine drives in a straight line Adjusting Forward and Reverse S...

Page 30: ...turning If the drive wheels turn a brake adjustment will be necessary Adjusting Park Brake Park machine safely Refer to Parking Safely in the SAFETY section Unlock park brake 1 2 3 1 2 A C B Picture...

Page 31: ...Belt Removing Mower Deck Drive Belt Park machine safely See Parking Safely in the SAFE TY section Lower mower deck to the lowest cutting height position Remove mower deck shield Remove both mower dec...

Page 32: ...de if the difference between the two measurements is more than 3 mm 1 8 in Repeat for all blades Checking and Replacing Mower Blades CAUTION Avoid injury Do not work near raised mower deck unless it i...

Page 33: ...ion when grinding Sharpen blades with grinder hand le or electric blade sharpener A B Keep original bevel A when grinding Blade should have 0 40 mm 1 64 in cutting edge B or less Balance blades before...

Page 34: ...Keep small vent holes open IMPORTANT Avoid Damage The battery comes fully charged If the machine is not used by the service expi ration date indicated on the battery charge the battery Recharge if ne...

Page 35: ...ive booster cable to booster battery A positive post C Connect the other end of positive booster cable to the disabled vehicle battery B positive post D Connect negative booster cable to booster batte...

Page 36: ...mance problems such as hard starting or vapor lock use in season fuel Use fuel during warm weather that was purchased during that season and use fuel during cold weather that was purchased during that...

Page 37: ...talling Rear Drive Wheels Removing Park machine safely Refer to Parking Safely in the SAFETY section Lift machine with a safe lifting device centered under tire support frame A on the side where tire...

Page 38: ...d pressure Do not weld or heat a wheel and tire as sembly Heat can cause an increase in air pressure resulting in an explosion Welding can structurally weaken or de form the wheel Do not stand in fron...

Page 39: ...ty automotive wax regu larly to maintain the factory look of your vehicle s painted surfaces Repairing Minor Scratches surface scratch Clean area to be repaired thoroughly IMPORTANT Avoid damage Do no...

Page 40: ...el correct octane Idle speed too slow Engine Overheats Clean cooling ns Low oil level Do not operate at slow idle Operate at fast idle Cooling air intake screen is dirty Plugged carburetor air intake...

Page 41: ...oil cold allow engine to warm up Pump drive belt slipping or broken Pump drive belt spring broken Pump free wheel valves open Transmission problems See your authorized dealer Machine Creeps With Engin...

Page 42: ...or Storage Fuel If you have been using Stabilized Fuel add stabilized fuel to tank until the tank is full NOTE Filling the fuel tank reduces the amount of air in the fuel tank and helps reduce deterio...

Page 43: ...ed and rotated forward dur ing assembly to allow for proper tment into the shipping container Rotate the handles up A B C Connect the pump control arm C to the handle weldment by inserting the adjustm...

Page 44: ...ol Levers Steering Hydraulic Park Brake Tire Contact 5 1 2 Tires Rear 18 x 6 5 8 Front 11 x 4 5 In ation Rear Maximum 69 97 kPa 10 14 psi In ation Front Maximum 138 173 kPa 20 25 psi Battery Voltage 1...

Page 45: ...o get answers to any questions you may have about your product Refer to your attachment and machine operator manuals Contact your authorized Great Dane dealer with unan swered questions Part Numbers I...

Page 46: ...WHITE W ENGINE KILL GY LT GN TN GY PTO SWITCH STARTER SOLINOID BK 87 BU 30 BK OR Y VOLTAGE REGULATOR 86 85 BK V CLUTCH BN D D RIGHT SAFETY Y PK D LEFT SAFETY OR OPERATOR PRESENCE SWITCH OR S B L OR G...

Page 47: ...HYDRAULIC SCHEMATIC Hydraulic Schematic 45...

Page 48: ...NOTES Notes 46...

Page 49: ...964040 4 201019 1 201355 1 960044 2 967115 10 201150 2 960526 8 Battery 1 964040 4 201012 1 963019 10 D28159 1 03H1832 2 968087 4 967115 10 201356 1 201095 1 201204 1 201094 1 960027 4 960031 4 20120...

Page 50: ...R 201095 1 SHIELD LH MOTOR 201150 2 ASSY TIRE WHL 18 6 5X8 SLVR 201355 1 SHIELD ENGINE 201194 2 ROD CONTROL 5 16 X 22 75 Y 201202 1 RH CAST WEIGHT MACHINED 201204 1 LH CAST WEIGHT MACHINED 251907 1 YO...

Page 51: ...4 D13309 1 34H60 1 TCA15122 1 964048 3 180640 1 960002 2 201354 1 960000 2 121080 3 201022 1 D18079 1 960001 7 200690 1 200606 1 200671 1 200615 1 201354 1 963053 1 200705 1 GDA10066 1 960046 2 313270...

Page 52: ...180640 1 SOLENOID 12 V STARTER 180842 1 CABLE 12 STARTER 200037 1 DECAL PATENT COVERED 200116 4 BRG FLG 500X 620X 500 BRNZ 200606 1 PAD THIGH 200615 1 LINK BRAKE Y 200743 1 CONTROL PANEL S O 200654 1...

Page 53: ...231104 2 TCA15078 2 231647 2 960046 10 200959 2 24M7158 2 11H237 2 201027 1 TCA16240 1 967115 6 967034 1 967115 6 963053 4 968087 12 D14213 2 TCA15316 2 D18067 2 201025 1 967155 1 964013 2 D38128 1 20...

Page 54: ...des 20958 967370 201009 1 BELT HA 68 2 EL AMD OHR 201025 1 WLDT RH BRAKE ARM 201027 1 WLDT LH BRAKE SHAFT 201091 4 HOSE HYD 1 2 X 26 1 2 EZFLEX 201353 1 WLDT FRAME 34 201143 1 WLDT IDLER PIVOT 201206...

Page 55: ...LATE COMPONENTS CONSOLE COMPONENTS 960001 4 200619 1 200767 1 963074 2 201136 1 200655 2 967115 2 960701 2 200693 1 968087 4 963019 4 964048 4 TCU16481 TCU14840 D18021 180620 1 200607 1 136574 1 19229...

Page 56: ...00 CRG 5 SN Y 963074 2 BOLT 5 16 18 X 1 00 CRG 2 Y 964048 4 LOCKNUT 1 4 20 NYLOC Y 967115 2 LOCKNUT 5 16 18 NYLOC Y 968087 4 LOCKNUT 3 8 16 NYLOC Y PART NO QTY DESCRIPTION D18021 1 DECAL THROTTLE D18...

Page 57: ...68 1 H141123 1 201178 1 968087 4 D18076 2 968087 4 964016 17 D23058 1 D18084 1 D13024 2 960502 12 N242189 1 201145 1 960051 1 D18032 1 964501 1 964022 1 D24019 2 959995 1 424390 1 D18076 2 201357 1 M1...

Page 58: ...ING TENSION TCA16387 1 CHUTE DISCHARGE ASST TCU18744 1 WHEEL GAGE 200262 2 ASSY SPINDLE HOUSING 201010 1 BELT HB 80 3 EL AMD OHR 201145 1 WLDT IDLER ARM 201350 1 WLDT 34 DECK 201174 2 ASSY FR WHEEL CA...

Page 59: ...MP COMPONENTS Wheel and Strut Assembly Pump Components 56 PUMP COMPONENTS 2 2 1 6 3 4 8 5 7 9 WHEEL AND STRUT ASSEMBLY 161397 1 D13008 1 D18076 2 201172 1 D18076 2 164145 4 201173 1 963011 1 200778 1...

Page 60: ...CKNUT 5 16 18 NYLOC Y 9 967340 2 SCREW 10 24 X 625 PAN PHL MAC Y N I D19003 2 PUMP SEAL KIT WHEEL AND STRUT ASSEMBLY PUMP COMPONENTS Wheel and Strut Assembly Pump Components 57 PART NO QTY DESCRIPTION...

Page 61: ...SPINDLE ASSEMBLY Spindle Assembly 58 14 7 8 9 2 4 3 1 6 11 2 5 12 13 10...

Page 62: ...x 1 250 x 2 772 5 200261 1 Shaft Spindle 6 200045 6 Bolt 3 8 16 x 1 25 Rib 7 967333 2 Nut Pulley Special 8 N A 2 Pulley Cutter Housing See Mower Assembly Pages 9 D13024 2 Spacer Pulley 10 967348 2 Bo...

Page 63: ...DECAL LOCATIONS Decal Locations 60 18 7 17 8 17 19 2 16 3 6 3 4 1 14 5 11 9 10 S N 12 13 15 3 20...

Page 64: ...Shield Missing DO NOT Operate 200037 MAY BE COVERED BY ONE OR MORE OF THE FOLLOWING PATENT S 5 343 678 5 507 138 5 600 944 5 765 347 5 964 082 6 085 504 6 094 897 6 189 305 6 189 304 6 404 515 6 625 9...

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