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7

Operation

Pressure Relief Procedure

WARNING

To reduce the risk of serious injury, including splashing
fluid in the eyes or on the skin, follow this procedure
whenever you are instructed to relieve pressure, when
you shut off the pump, and before you check, adjust,
clean, move, or repair any system equipment.

CAUTION

Some systems may require installation of a pressure relief
valve at the pump outlet to prevent overpressurization
and rupture of the pump or hose.  See Fig. NO TAG.

Thermal expansion of fluid in the outlet line can cause
overpressurization. This can occur when using long fluid
lines exposed to sunlight or ambient heat, or when
pumping from a cool to a warm area (for example, from
an underground tank).

Overpressurization can also occur if the pump is being
used to feed fluid to a piston pump, and the intake valve
of the piston pump does not close, causing fluid to back
up in the outlet line.

1.

Shut off air and reserve air to the pump.

2.

Open the dispensing valve if the system has one.

3.

Open the fluid drain valve to relieve all system pres-
sure, and have a container ready to catch the drainage.

Flushing the Pump Before First Use

The pump was tested in water.  If water could contaminate
the fluid you are pumping, flush it thoroughly with a
compatible solvent.  Follow the procedure in 

Starting and

Adjusting the Pump.

Starting and Adjusting the Pump

WARNING

To reduce the risk of serious injury, splashing in the
eyes or on the skin, and toxic fluid spills, 

never

move or lift a pump under pressure.  If the pump is
dropped, the fluid section could rupture.  Always
follow the 

Pressure Relief Procedure

 above before

you move or lift the pump.

1.

Be sure the pump is properly grounded.  Read and fol-
low the instructions in 

Grounding

 on page 4.

2.

Check all fittings to be sure they are tight.  Be sure to
use a compatible liquid thread sealant on all male
threads.  Tighten the fluid inlet and outlet fittings and
plugs securely.  Retorque all fasteners before start-up.

3.

Place the suction tube (if used) in the fluid to be
pumped.

4.

Place the end of the outlet hose into an appropriate
container.

5.

Close the fluid drain valve.

6.

With the air regulator closed, open all bleed-type mas-
ter air valves.

7.

If the outlet hose has a dispensing device, hold it open
while continuing with step 8.

8.

Slowly

 open the air regulator until the pump starts to

cycle.  Allow the pump to cycle until all air is pushed
out of the lines and the pump is primed.

NOTE:  To prime a remote solenoid-operated air
valve

, operate the pump at a minimum 60 cpm rate

until the pump is fully primed.

Pump Shutdown

At the end of the work shift, and before you check, adjust,
clean, or repair the system, 

relieve air and fluid pressure

.

WARNING

To reduce the risk of serious injury whenever you are
instructed to relieve pressure, always follow the 

Pres-

sure Relief Procedure

 on page 7.

Summary of Contents for 795-08690

Page 1: ...or using this equip ment Keep this manual handy for refer ence training Contents Warnings 2 Installation 4 Technical Data 5 Operation 7 Maintenance 8 Troubleshooting 9 Service 10 Dimensions and Mounti...

Page 2: ...ng pressure at 100 psi 0 7 MPa 7 bar maximum incoming air pressure D Be sure that all fluids and solvents used are chemically compatible with the wetted parts shown in the Technical Data on page 5 Alw...

Page 3: ...See Air Exhaust Ventilation on page 4 D Use static wire hoses when pumping flammables D Keep containers closed when not in use WARNING CAUTION D Verify the chemical compatibility of the pump wetted pa...

Page 4: ...our area and type of equipment Note This pump is shipped with an optional 90_ mounting bracket In applications where priming is problematic use this bracket to mount the pump horizontally to improve p...

Page 5: ...air inlet 3 Do not restrict the exhaust port Excessive exhaust restriction can cause erratic pump operation Fluid Lines Fig 1 On each end of the fluid manifold are a fluid IN port and a fluid OUT por...

Page 6: ...ation the pump must exhaust through the solenoid Failure to exhaust through solenoid could cause the diaphragms to fail CAUTION 06504 Figure 2 KEY A 1 4 DDP pump B Bleed type master air valve required...

Page 7: ...g the Pump Starting and Adjusting the Pump WARNING To reduce the risk of serious injury splashing in the eyes or on the skin and toxic fluid spills never move or lift a pump under pressure If the pump...

Page 8: ...use varies a general guideline is to retorque fasteners every two months See the Service section for torque specifications Flushing and Storage Flush the pump to prevent the fluid from drying or free...

Page 9: ...diaphragm 30 is ruptured Contact Graymills A diaphragm plate 50 is loose Tighten the diaphragm plate See page10 The pump exhausts air near the fluid covers The fluid covers 51 are loose or the o rings...

Page 10: ...pressure and disconnect air line from the pump WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pres sure Relief Procedure on page 7 2 Rem...

Page 11: ...lift the manifold covers center housing assembly off of the manifold 52 3 Remove and replace the check valves 20 being careful to orient each check valve exactly like the one it is replacing Make sure...

Page 12: ...opera tor carelessness mis use improper application or installation abnormal use use of add on parts or equipment which damages or impairs the prop er function of the unit and modifications made to th...

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