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Gravely 994132, Operator'S Manual

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Gravely 994132 Operator'S Manual Download Page 6

EN - 4

Safety Decal Descriptions

 1. DANGER!

Discharge Hazard – NEVER 
direct discharge toward peo

-

ple, pets or property. 
Thrown objects can cause 
injury or damage.

Dismemberment Hazard – 
NEVER stick hands or feet 
under deck or shielded 
areas.

Shut off engine, remove key, 
and read manual before ser

-

vicing or making adjust

-

ments to unit.

Keep children and others 
away from unit while unit is 
in operation.

Keep feet and hands away 
from all rotating or moving 
parts.

DO NOT step or stand in 
this area.

 2. DANGER!

Discharge Hazard – 
NEVER operate unit 
without discharge chute in 
operating position. Thrown 
objects can cause injury or 
damage.

Do not operate mower 
unless all guards are in 
operating position or 
bagger is attached.

 3. DANGER!

ALWAYS keep hands and 
feet away from discharge 
chute.

 4. CAUTION!

CAUTION!

Read Owner/Operator 
Manual. Allow operation 
only by properly trained 
adult, never children.

No smoking.

Fill fuel tank to bottom of 
neck – MAXIMUM.

WARNING: 

Overfilling may 

cause severe damage to 
evaporative system!
• Never fill fuel tank when 

engine is running, hot or 
unit is indoors. Never 
overfill fuel tank.

• Replace fuel cap securely 

and clean up spilled fuel.

 5. HOT PARTS!

DO NOT touch parts which 
are hot from operation. 
ALWAYS allow parts to cool.

MAX. FILL

Summary of Contents for 994132

Page 1: ...ance 52 SN 030000 994134 Pro Stance 52 SN 030000 994137 Pro Stance 60 SN 030000 994142 Pro Stance 52 EFI SN 030000 994143 Pro Stance 60 EFI SN 030000 Operator s Manual Manuel de I utilisateur 05263900 11 18 Printed in USA E10 ENGLISH FRANÇAIS Pro Stance ...

Page 2: ...ng 17 Start The Engine 17 Operate Unit 18 Stop The Engine 18 Move Unit Manually 19 MAINTENANCE 19 Service Position 19 Hour Maintenance Meter 20 Maintenance Schedule 20 Service Parts 21 Check Safety Interlock System 21 Check Hydraulic System 21 Check Tire Pressure 22 Check Mower Blades 23 Check Parking Brake 24 Clean Battery 24 Charge Battery 25 Check Fasteners 25 Lubricate Unit 25 SERVICE AND ADJU...

Page 3: ...Record serial number here Figure 1 Model Serial Number Label MANUALS Before operating or servicing the unit carefully and completely read the manuals provided with the unit They contain safety instructions and important information about unit controls The engine on this unit is covered by a separate manual Refer to the engine manual for engine service recommendations Contact the engine manufacture...

Page 4: ...product from a Gravely dealer the dealer can provide you with training Familiarize yourself and any other operators with all controls and the safe use of the features of this unit If you loan rent or sell this product to others provide them with all manuals If you have any questions please call our customer support line at 920 756 4688 or contact us at www gravely com Do not use this equipment if ...

Page 5: ... machine are visual reminders of the important safety information in this manual All messages on your unit must be fully understood and carefully followed Safety decals on the machine are explained below ALWAYS replace missing or damaged safety decals Replacement decal information is in the parts manual for your unit Decals can be ordered from your dealer See Figure 2 for safety decal locations Sa...

Page 6: ... operate unit without discharge chute in operating position Thrown objects can cause injury or damage Do not operate mower unless all guards are in operating position or bagger is attached 3 DANGER ALWAYS keep hands and feet away from discharge chute 4 CAUTION CAUTION Read Owner Operator Manual Allow operation only by properly trained adult never children No smoking Fill fuel tank to bottom of nec...

Page 7: ...w all instructions on the machine and in the manuals before starting Become familiar with the safe operation of the equipment operator controls and safety signs Be sure the area is clear of bystanders and pets before operating Stop machine if anyone enters the area Improper use of power equipment can cause serious permanent injury or death to the operator or a bystander Understand How to operate a...

Page 8: ...what accessories and attachments are needed to properly and safely perform the job Only use accessories and attachments approved by the manufacturer Inspect the area where the equipment is to be used and remove all objects such as rocks toys and wire which can be thrown by the machine Keep all nuts and bolts tight to be sure the equipment is in safe working condition Maintain the machine to be in ...

Page 9: ...n when making turns and crossing roads and sidewalks Stop blades if not mowing Stop on level ground lower implements disengage drives engage parking brake if provided disengage PTO shut off engine and allow moving parts to stop before leaving the operator s position for any reason including emptying the catchers or unclogging the chute Never engage PTO while raising the attachment including mower ...

Page 10: ...oceed slowly straight down the slope Operation on slopes may lead to loss of steering control When operating on slopes be prepared to react to an emergency situation Return steering levers to neutral position Immediately set parking brake Turn off PTO and engine DO NOT try to stabilize the machine by putting your foot on the ground DO NOT park on slopes unless necessary When parking on slope alway...

Page 11: ...en operating with attachments Check grass catcher components and the discharge guard frequently and replace with the manufacturer s recommended parts when necessary Use only attachments recommended by AriensCo that are appropriate to your use and can be used safely in your application Batteries Avoid Electric Shock Objects contacting both battery terminals at the same time may result in injury and...

Page 12: ...ut or amputate fingers or a hand On multiblade mowers rotation of one blade will cause all blades to rotate Use care when checking blades Wrap the blade s or wear gloves use caution when servicing them Replace damaged blades Never straighten or weld them Transporting Unit Use care when loading or unloading the machine into a trailer or truck Use full width ramps for loading machine into trailer or...

Page 13: ... if needed See Check Hydraulic Oil Level on page 21 12 Fill engine fuel tank with clean fuel Refer to the engine manual IMPORTANT See engine manual for fuel type 13 Inspect all hardware and tighten if loose 14 Check safety interlock system functions See Check Safety Interlock System on page 21 15 Lubricate all fittings See Maintenance Schedule on page 20 16 Place discharge chute in the operating p...

Page 14: ...EN 12 CONTROLS AND FEATURES Figure 4 8 9 20 10 11 11 29 12 14 27 22 28 17 4 3 19 2 1 7 5 6 15 15 18 Models 994132 133 137 Models 994134 142 143 24 23 26 12 14 13 13 25 25 16 30 30 31 32 ...

Page 15: ...pansion Tank 2 12 Oil Fill Dipstick 13 Oil Drain 14 Engine Oil Filter 15 Air Filter 16 Deck Lift Pedal 17 Speed Control Bar 18 Height of Cut HOC Index Wheel 19 Transport Lock Lever 20 Mower Lift Lever 21 Discharge Chute 22 Battery Behind Access Panel 23 Parking Brake Lever 24 Steering Lever 2 25 Transaxle Bypass Lever 2 26 Anti Scalp Wheels 27 Pad Rear Access Panel 28 Belt Access Panel 29 Operator...

Page 16: ... 133 134 137 Controls air intake to the engine THROTTLE CONTROL LEVER See Figure 7 Controls engine speed POWER TAKE OFF PTO SWITCH See Figure 8 Controls power to mower blades The engine will not start with the PTO switch in the on position WARNING AVOID INJURY Read and understand entire Safety section before proceeding Figure 5 On Off Start Figure 6 Choke On Choke Off Figure 7 Figure 8 Blades On B...

Page 17: ...lever or pedal raises and lowers mower deck for mowing or transport TRANSAXLE BYPASS LEVERS Engage and disengage transaxles so unit can be moved with the engine off ANTI SCALP WHEELS Help prevent the deck from contacting the ground and scalping the lawn when mowing over high spots HOUR MAINTENANCE METER Measures and displays engine runtime Some models also display service alerts and recommended se...

Page 18: ...ure from HOC index wheel 2 If locked move transport lock lever to unlocked position 3 Rotate HOC index wheel to the desired HOC setting Height setting is viewed in the center window on top of the HOC adjustment assembly 4 Release mower lift pedal or lift lever BEFORE OPERATION WARNING AVOID INJURY Read and understand the Safety section before proceeding WARNING AVOID INJURY Failure of Safety Inter...

Page 19: ...se choke on a warm engine 5 Move throttle control lever to 3 4 fast position 6 Insert ignition key and turn to the start position Release key when engine starts NOTICE Do not operate the starter for more than 10 seconds per starting attempt If the engine does not start allow a 60 second cool down period between starting attempts 7 Gradually move choke control lever to the off position after engine...

Page 20: ... dry 2 Keep mower blades sharp 3 Keep mower deck properly leveled 4 Adjust anti scalp wheels to prevent scalping 5 Do not set height of cut too low For very tall grass mow twice 6 Do not travel too fast 7 Mow with engine at full throttle 8 When mulching only remove 1 3 of grass length per cutting Do not cut more than 2 5 cm 1 at a time 9 Discharge clippings into areas already cut 10 Change cutting...

Page 21: ...nts to keep your unit operating at peak efficiency Contact an authorized engine manufacturer s service center for engine service More frequent service may be required due to working conditions heavy loads high ambient temperatures dusty conditions or airborne debris See the maintenance instructions in the Engine Manual for additional information SERVICE POSITION 1 Park unit on a flat level surface...

Page 22: ...oil and filter First 75 hours and every 400 hours thereafter Engine oil and filter First 25 hours and every 100 hours thereafter Air filter Every 100 hours NOTICE The preset engine oil services intervals are normal recommended intervals Specific engine manufacturer s recommendations may vary To clear a service message press the Mode button to select Service Alert mode and then hold the Mode button...

Page 23: ...ulic Oil 1 Place the unit in service position and open the rear access panel See Service Position on page 19 2 Remove hydraulic oil expansion tank caps 3 Fill expansion tanks with 15W 50 synthetic motor oil Gravely p n 00057100 or equivalent until oil reaches the cold fill indicator mark See Figure 19 4 Reinstall expansion tank caps Description Qty Part No Air Filter Outer Element 1 21537000 Air F...

Page 24: ...system after draining oil or changing the filter 1 Park unit facing a wall or chock wheels 2 Release parking brake 3 Support unit so drive wheels are off the ground 4 Bypass transaxles See Move Unit Manually on page 19 5 Start the engine and slowly move steering levers forward and backward 5 or 6 times 6 Stop engine 7 Return transaxle bypass levers to operating position See Move Unit Manually on p...

Page 25: ...n equal amount of metal from each cutting edge of the blade until sharp DO NOT change angle of cutting edge or round the corner of the blade See Figure 22 CAUTION AVOID INJURY Use sturdy gloves or padding to protect hands when working with mower blades Rotation of one blade rotates the other blades Figure 21 2 1 3 1 Mower Blade 2 Lower Spindle Guard 3 Upper Spindle Guard CAUTION DO NOT sharpen bla...

Page 26: ...n page 29 4 Return transaxle bypass levers to operating position See Move Unit Manually on page 19 CLEAN BATTERY Remove Battery See Figure 23 1 Place unit in service position and open the rear access panel See Service Position on page 19 2 Disconnect the negative cable and then the positive cable from battery 3 Remove hardware securing hold down bracket to battery and remove bracket 4 Remove batte...

Page 27: ...BRICATE UNIT 1 Apply oil to all pivot points and pin connections 2 Pump grease into grease fittings Lubricate Caster Fork Bearings See Figure 24 1 Place steering levers in neutral position and engage parking brake 2 Stop engine remove key and wait for moving parts to stop and for hot parts to cool 3 Remove dust cap 4 Pump grease into the fitting until grease appears at the top of the upper bearing...

Page 28: ...ermine the cause of electrical failure and repair before replacing failed electrical components 1 Remove defective fuse 2 Determine cause of fuse failure and repair condition 3 Install new fuse Replace Relay NOTICE Relays are interchangeable Use only quality replacement parts See Service Parts on page 21 1 Remove defective relay 2 Determine cause of relay failure and repair condition 3 Install new...

Page 29: ...f hub rotation until hub stops See Figure 29 3 Hold the transaxle control arm in position and tighten the return to neutral screw 4 Start engine move throttle lever to fast position and release parking brake 5 Move steering levers forward and backward 5 or 6 times and then return levers to neutral position 6 Check wheel hubs for rotation If there is only slight rotation stop engine reinstall wheel...

Page 30: ...e shifted during application of the brake See Steering Lever Interlock Adjustment on page 28 Steering Lever Interlock Adjustment See Figure 32 1 Stop engine remove key and wait for all moving parts to stop and for hot parts to cool 2 Chock wheels to prevent unit from rolling 3 Release parking brake 4 Loosen but do not remove the outer lock nut on the eccentric brake bushing 5 Engage the parking br...

Page 31: ...33 4 Rotate HOC wheel so the lowest cutting position is indicated Reset dial position if necessary 5 Tighten the belt tensioner Adjust HOC Belt Tension See Figure 34 1 Loosen the outer lock nut on the HOC belt tensioner 2 Loosen the inner lock nut enough to allow the tensioner to move 3 Using a spring scale or similar tool position the tensioner to where 2 3 kg 3 2 kg 5 lbs 7 lbs of force is appli...

Page 32: ...securing belt covers to the deck and remove belt covers See Figure 36 5 Open the belt access panel See Service Position on page 19 Remove PTO Belt See Figure 27 1 Using a spring puller slowly remove spring from anchor bolt until all tension is removed 2 Remove PTO belt from deck sheaves CAUTION Damaged or worn belts may result in injury and or damage to the unit Check belts for excessive wear or c...

Page 33: ...t 3 Reinstall PTO Belt See Install PTO Belt on page 31 IMPORTANT Verify that there are no twists in belts and that they are routed correctly 4 Close belt access panel and reinstall belt covers Install PTO Belt 1 Install PTO belt around deck sheaves Route belt according to the decal located on the bottom of the floor pan See Figure 37 IMPORTANT Verify that there are no twists in belts and that they...

Page 34: ... springs may be adjusted to modify deck lift assist and deck stability Increased spring tension leads to easier deck lifting but also decreases deck stability 1 Loosen jam nut on anchor bolt 2 Adjust the spring anchor to the desired setting Turn spring anchor counterclockwise to decrease lift assist and increase deck stability Turn spring anchor clockwise to increase lift assist and decrease deck ...

Page 35: ...n supports 5 Remove hardware securing mower lift links to the deck See Figure 42 7 Remove the front mounting pin hardware and drag link mounting pins See Figure 43 8 Slide deck out from under unit WARNING AVOID INJURY Springs store energy Keep body parts well away from pinch points when removing the deck WARNING AVOID INJURY Mower lift arms and lift pedal could cause severe injury if the lift assi...

Page 36: ...o support the weight of the deck NOTICE Place blocks under the bottom edge of the deck not under the reinforcement bar welded along deck face See Figure 44 5 Position mower blades so ends point left to right across the width of the deck 6 Measure the distance between the ground and cutting edge of the left blade and right blades Distances should be within 4 7 mm 3 16 See Figure 45 7 Position mower...

Page 37: ... 2 Measure gap between the armature and rotor A 0 4 mm 0 5 mm 0 016 0 020 feeler gauge should fit between the armature and rotor and make slight contact with each 3 Repeat measurement for remaining inspection slots 4 If gap is within range no adjustment is needed Adjust Clutch 1 Place unit in service position See Service Position on page 19 2 Loosen adjustment nut until a 0 5 mm 0 020 feeler gauge...

Page 38: ...is dirty Clean or replace fuel filter Refer to Engine Manual Faulty engine Refer to Engine Manual or see your Gravely Dealer Weak battery Check voltage and charge if required See Charge Battery on page 25 Oil pressure light is on Oil pressure is low Refer to Engine Manual Engine continues to run when ignition key is in the off position Ignition ground wire disconnected Connect ground wire to clean...

Page 39: ... fuse Check main fuse and replace if necessary Failed relay Check relays in fuse block and replace if necessary Loose or broken wires Check wire harness and connections Weak battery Check voltage and charge if required See Charge Battery on page 25 Engine cranks but does not start Fuel tank empty Fill fuel tank See Before Operation on page 16 Faulty spark plug Replace spark plug Refer to Engine Ma...

Page 40: ...carburetor 5 Close fuel valve and allow engine to stop on its own 6 Turn key to off position and remove from ignition 7 Store unit in a cool dry protected area DO NOT store unit outdoors LONG TERM STORAGE 1 Perform short term storage procedures 2 Lubricate as directed in Maintenance Schedule on page 20 3 Touch up all scratched painted surfaces 4 Remove and charge battery as directed in Charge Batt...

Page 41: ... Brake Fuel Fuel Type Refer to engine manual Tank Capacity L Gal 34 1 9 Transmission Type Hydrostatic Drive Transmission Oil Use 15W 50 synthetic motor oil Gravely p n 00057100 or equivalent Hydraulic Oil Filter Yes Size and Weight Length cm in 155 61 Width cm in Discharge Chute Down Discharge Chute Up 158 2 62 3 127 0 50 0 171 5 67 5 141 0 55 5 Weight kg lbs 451 3 995 460 8 1016 455 4 1004 Tires ...

Page 42: ...Type Refer to Engine Manual Tank Capacity L Gal 34 1 9 Transmission Type Hydrostatic Drive Transmission Oil Use 15W 50 synthetic motor oil Gravely p n 00057100 or equivalent Hydraulic Oil Filter Yes Size and Weight Length cm in 157 5 62 155 61 157 5 62 Width cm in Discharge Chute Down Discharge Chute Up 191 3 75 3 160 63 0 171 5 67 5 141 0 55 5 191 3 75 3 160 63 0 Weight kg lbs 473 1 1043 465 4 10...

Page 43: ... Warranty Warranty Code Product Group Warranty Period Products Purchased Prior to 3 16 2018 CA Pro Turn 100 Pro Turn 200 Compact Pro Pro Stance and Pro Walk Mowers 3 Years Residential Use 2 Years Commercial Use CD Pro Turn 400 Mowers 3 Years Residential Use 3 Years Commercial Use Years 1 2 Parts Labor Year 3 Parts Only CF Pro Turn Mowers 3 Years Residential Use 2 Years or 1000 Hours Commercial Use...

Page 44: ...uted In countries other than the United States and Canada contact the AriensCo dealer for warranty policies that govern within your country Rights may vary from country to country and within any one country Evaporative Emissions Control Warranty Exception As required by the California Air Resources Board CARB and the US Environmental Protection Agency EPA the evaporative emissions control system i...

Page 45: ...ster the product immediately at the time of sale If the dealer does not register the product the customer must register the unit on line at www gravely com To obtain warranty service the original purchaser must Ensure that the maintenance and adjustments explained in the Operator s Manual are routinely completed Promptly notify AriensCo or an authorized Gravely service representative of the need f...

Page 46: ...s subject to Subsection 102 1 of the Australian Consumer Law Our goods come with guarantees that cannot be excluded by the Australian Consumer Law You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and failu...

Page 47: ......

Page 48: ...PRINTED 655 West Ryan Street Brillion WI 54110 www gravely com ...

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