Gravely 992210 Owner'S/Operator'S Manual Download Page 23

GB - 23

 Battery Removal (Figure 10)

1. Place unit in the service position (see

 

Service Position 

on page 22).

2. Disconnect negative (–) cable first, then 

positive (+) cable.

3. Remove battery hold-down bracket and 

battery from unit.

(

Battery Installation (Figure 10)

1. Install battery on unit with battery hold-

down bracket.

2. Connect positive (+) cable first, then 

negative (–) cable.

3. Coat terminals with dielectric grease or 

petroleum jelly.

4. Close hood (see

 Service Position 

on 

page 22).

Cleaning the Battery (Figure 10)

1. Disconnect negative (–) cable first, then 

positive (+) cable.

2. Clean battery cable ends and terminals 

with wire brush. Rinse with a weak 
baking soda solution.

3. Connect positive (+) cable first, then 

negative (–) cable.

4. Coat terminals with dielectric grease or 

petroleum jelly.

Charging the Battery (Figure 10)

Follow First Aid directions for contact with 
battery fluid.

External Contact

: Flush with water.

Eyes

: Flush with water for at least 15 

minutes and get medical attention 
immediately!

Internal Contact

: Drink large 

quantities of water. Follow with Milk of 
Magnesia, beaten egg or vegetable 
oil. Get medical attention immediately!

In case of internal contact, DO NOT 
induce vomiting!

IMPORTANT: 

DO NOT fast charge. Charging 

at a higher rate will damage or destroy 
battery. ALWAYS follow information provided 
on battery and battery charger. Contact 
battery manufacturer and battery charger 
manufacturer for detailed instructions.

1. Remove battery from unit (see

 Battery 

Removal (Figure 10) 

on page 23).

2. Place battery on bench or other well-

ventilated area.

3. Connect positive (+) lead of charger to 

positive (+) terminal, and negative (–) 
lead to negative (–) terminal.

4. Charge battery according to the 

instructions from battery charger 
manufacturer and battery manufacturer.

5. Install battery on unit (see

 Battery 

Installation (Figure 10) 

on page 23).

Jump-Starting

Gravely does not recommend jump-starting 
your unit. Jump-starting can damage engine 
and electrical system components. See your 
Engine Manual for more detailed information.

1. Battery
2. Negative (–) 

Terminal

3. Negative (–) 

Cable

4. Positive (+) 

Terminal

5. Positive (+) 

Cable

Figure 10

2

4

1

3

5

Battery for models

922210, 212, 213, 217

Battery for models 992215, 216

2

4

1

3

5

WARNING: FROZEN 
BATTERIES CAN EXPLODE

 and 

result in death or serious injury. 
DO NOT charge a frozen battery. 
Let battery thaw before charging.

Summary of Contents for 992210

Page 1: ...ontaining up to 10 ethanol E10 or up to 10 MTBE methyl tertiary butyl ether is acceptable for use in this machine The use of any gasoline exceeding 10 ethanol E10 or 10 MTBE will void the product warr...

Page 2: ...ponibles pour votre quipement Les manuels imprim s dans des langues diff rentes de l anglais sont galement disponibles en t l chargement gratuit sur notre site Web http www gravely com THE MANUAL Befo...

Page 3: ...anty period will be honored whether or not the product registration card is returned Keep a proof of purchase if you do not register your unit Customer Note If the dealer does not register your produc...

Page 4: ...someone other than original purchaser loaned rented or sold ALWAYS provide this manual and any needed safety training before operation SAFETY WARNING This cutting machine is capable of amputating hand...

Page 5: ...d clean up spilled fuel 08000611 Figure 2 1 2 4 3 7 5 8 4 9 6 Read Operator s Manual Keep children and others away from unit while operating Never direct discharge toward other people Thrown objects c...

Page 6: ...and hands away from rotating parts Always stand clear of discharge area Do not direct discharge toward other people Keep people away from unit while operating OL4900 OL4430 OL3320 OL3030 OL0910 OL3292...

Page 7: ...or weak spots on docks ramps or floors Avoid uneven work areas and rough terrain Stay alert for hidden hazards or traffic DO NOT operate near drop offs ditches or embankments Unit can suddenly turn ov...

Page 8: ...unit only when seated in operator s position Steering control levers must be in neutral PTO disengaged and parking brake set when starting engine Use care when approaching blind corners shrubs trees...

Page 9: ...r in the lowered position Do not weld cut drill or modify ROPS in any manner unless instructed by the manufacturer Use extra care when loading or unloading unit onto trailer or truck Secure unit chass...

Page 10: ...rake operation frequently Adjust and service as required ALWAYS maintain unit in safe operating condition Damaged or worn out muffler can cause fire or explosion Maintain or replace safety and instruc...

Page 11: ...performs properly CAUTION Avoid injury Explosive separation of tire and rim parts is possible when they are serviced incorrectly Do not attempt to mount a tire without the proper equipment and experie...

Page 12: ...16 Mower Deck with Chute Deflector 17 Belt Cover 18 Fuel Tanks 19 PTO Power Take Off Switch 20 Glow Plug Light 992215 216 21 Ignition Switch 22 Coolant Temperature Gauge 992215 216 23 Hour Meter 24 C...

Page 13: ...a cold engine Push choke lever forward to start a cold engine Pull the choke lever to the rear when the engine is warm Throttle Lever Changes the speed of engine Fast 1 Increases engine speed Slow 2...

Page 14: ...is reset to zero again Service Alert Chg Oil Chg H Oil Filter SVC Airfilter reminds operators of the maintenance interval for changing the engine oil changing the hydraulic oil and filter and servici...

Page 15: ...mower deck for transporting the unit and for setting the cutting height To Transport Push mower lift pedal 1 all the way forward until lift lock 2 engages To Set Cutting Height Put cutting height adju...

Page 16: ...e 6 1 Remove the two hair pins and then remove the ROPS lock pins from the hinge plate 2 Raise the center bar into up position 3 Install the ROPS lock pins in the hinge plate and secure with the hair...

Page 17: ...different fuel provider or fuel brand IMPORTANT Excessively oxygenated or reformulated fuels fuels blended with alcohols or ethers can damage the fuel system or cause performance problems If any undes...

Page 18: ...n 5 Move the choke control to the off position when engine has warmed up To Start Diesel Units 992215 216 1 Insert ignition key 2 Move the throttle to 3 4 fast position 3 Turn ignition key to Run 2 po...

Page 19: ...tie down by linkages guards cables or other parts that may be damaged FOR BEST PERFORMANCE Cut grass when it is dry Keep mower blades sharp Keep mower deck properly leveled Adjust anti scalp rollers t...

Page 20: ...vel See Checking Hydraulic Oil Level on page 33 Check Tires CAUTION Avoid injury Explosive separation of tire and rim parts is possible when they are serviced incorrectly Do not attempt to mount a tir...

Page 21: ...Keep battery and battery terminals clean see Cleaning the Battery Figure 10 on page 23 Check Fasteners Check mower blade mounting hardware and all other fasteners Replace missing or damaged fasteners...

Page 22: ...nd after lubrication NOTE Use Ariens Hi Temp Grease or equivalent part number 00036700 SERVICING THE BATTERY NOTE Unit comes equipped with a maintenance free battery that requires no regular maintenan...

Page 23: ...or vegetable oil Get medical attention immediately In case of internal contact DO NOT induce vomiting IMPORTANT DO NOT fast charge Charging at a higher rate will damage or destroy battery ALWAYS foll...

Page 24: ...on an unthreaded bolt A balanced blade should remain in a horizontal position If either end of mower blade moves downward sharpen the heavy end until blade is balanced 4 Install mower blade on unit AN...

Page 25: ...ncrease the amount of force required to lift the mower deck 1 Raise mower deck to transport position to reduce spring tension see Mower Lift Pedal 992210 212 on page 15 2 Loosen the jam nuts on the ey...

Page 26: ...6 Install PTO belt on electric clutch see PTO Belt on page 28 7 Level mower deck see Leveling the Mower Deck on page 26 LEVELING THE MOWER DECK These adjustments should be made on a level surface wit...

Page 27: ...0 Be sure to raise the deck evenly to keep the deck level side to side NOTE Pitching the front of the blades lower than the rear provides a balance between cut quality and the power needed to cut gras...

Page 28: ...elt on PTO belt idler 4 Slowly release the tension until PTO belt idler is firmly against PTO belt NOTE The PTO idler spring length range is 12 25 to 12 50 in 31 to 31 8 cm measured at a 3 in 7 6 cm c...

Page 29: ...LT 922210 212 213 217 Removal Figure 24 1 Remove PTO belt from electric clutch see PTO Belt on page 28 2 Remove clutch anchor 3 Slowly release the tension on the hydro pump belt idler until all the te...

Page 30: ...excessive creeping when the steering levers are in neutral adjust as follows Adjusting the Steering Levers to Line Up Match Figure 26 1 Shut off engine Engage parking brake Remove the ignition key 2 P...

Page 31: ...eering lever and hydrostatic transmission several times 8 Start engine 9 Move steering levers from Forward to Reverse several times Then return steering levers to neutral position 10 Shut off engine 1...

Page 32: ...ure to check parking brake on both sides of unit NOTE The clearance between jam nuts and trunnion should be 1 1 4 in 3 2 cm Adjusting the parking brake Figure 29 1 Engage parking brake 2 Turn jam nuts...

Page 33: ...er housing until it makes contact Tighten oil filter another half turn 7 Add new oil to the oil tank It will take about 1 5 quarts 1 4 liters Use Mobil 1 Extended Performance 15W50 Synthetic Oil or eq...

Page 34: ...re water or store unit outdoors Inspect unit for visible signs of wear breakage or damage Keep all nuts bolts and screws properly tightened and know unit is in safe working condition Store unit in a c...

Page 35: ...eaner Refer to Engine Manual 4 Clean or replace fuel filter Refer to Engine Manual 5 Refer to Engine Manual or see your Gravely Dealer 6 Refer to Engine Manual or see your Gravely Dealer Oil pressure...

Page 36: ...presence switch not depressed 2 Faulty PTO switch 1 Depress operator presence switch by sitting on seat 2 See your Gravely Dealer Unit does not drive 1 Parking brake engaged 2 Transmission bypass val...

Page 37: ...1536900 1 Air Filter Element 992215 216 21537000 1 Outer Primary Element 992215 216 21538400 1 Fuel Filter Kawasaki 922210 212 213 217 21538900 1 Fuel Filter Daihatsu 992215 216 21535800 1 Engine Oil...

Page 38: ...wer Blade 00273100 3 52 Inch Mower Blade Mulching 08866900 3 60 Inch Mower Blade Mulching 09290600 3 72 Inch Mower Blade Mulching 09212200 1 Cylinder Stop 11 32 in 8 73 mm 992213 215 216 217 09212300...

Page 39: ...tic Drive Transmission Oil Mobil 1 Extended Performance 15W50 Synthetic Oil Hydraulic System Capacity qt L 4 0 3 8 Hydraulic Oil Filter Yes Size and Weight Length in cm 80 203 Width in cm With Dischar...

Page 40: ...nsmission Oil Mobil 1 Extended Performance 15W50 Synthetic Oil Hydraulic System Capacity qt L 4 0 3 8 Hydraulic Oil Filter Yes Size and Weight Length in cm 80 203 Width in cm With Discharge Chute With...

Page 41: ...pe Hydrostatic Drive Transmission Oil Mobil 1 Extended Performance 15W50 Synthetic Oil Hydraulic System Capacity qt L 4 0 3 8 Hydraulic Oil Filter Yes Size and Weight Length in cm 80 203 Width in cm W...

Page 42: ...e the parts required to repair a defect in material or workmanship of the main frame not the labor will be provided free of charge for as long as the original purchaser owns the product Three Year Lim...

Page 43: ...brake linings brake arms brake shoes runners scraper blades shear bolts mower blades mower vanes headlights light bulbs knives cutters Mufflers belts and tires on Ariens and Gravely commercial lawn an...

Page 44: ...is product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm WARNING GRAVELY 655 West Ryan Street Brillion WI 54110 1072 920 756 4688 Fax 920...

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