Gravely 915034 - ZT1640 Owner'S/Operator'S Manual Download Page 2

 

GB - 2

 

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Maintenance Schedule . . . . . . . . . . . . . . . 13

Service and Adjustments . . . . . . . . . . . . . 16

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . .   23

Troubleshooting. . . . . . . . . . . . . . . . . . . .   24

Service Parts . . . . . . . . . . . . . . . . . . . . . .   25

Accessories . . . . . . . . . . . . . . . . . . . . . . .   25

Specifications  . . . . . . . . . . . . . . . . . . . . .   26

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . .   27

 

THE MANUAL

 

Before operation of unit, carefully and 
completely read your manuals. The contents 
will provide you with an understanding of 
safety instructions and controls during normal 
operation and maintenance.
All reference to left, right, front, or rear are 
given from operator seated in operation 
position and facing the direction of forward 
travel.

 

MODEL AND SERIAL NUMBERS

 

When ordering replacement parts or making 
service inquiries, know the Model and Serial 
numbers of your unit and engine.
Numbers are located on the product 
registration form in the unit literature package. 
They are printed on a serial number label, 
located on the frame of your unit.

• Record Unit Model and Serial numbers 

here.

• Record Engine Model and Serial numbers 

here.

 

PRODUCT REGISTRATION

 

The Gravely dealer must register the product 
at the time of purchase. Registering the 
product will help the company process 
warranty claims or contact you with the latest 
service information. All claims meeting 
requirements during the limited warranty 
period will be honored, whether or not the 
product registration card is returned. Keep a 
proof of purchase if you do not register your 
unit.

 

Customer Note:

 

 If the dealer does not 

register your product, please fill out, sign, and 
return the product registration card to Gravely.

 

UNAUTHORIZED REPLACEMENT 
PARTS

 

Use only Gravely replacement parts. The 
replacement of any part on this unit with 
anything other than a Gravely authorized 
replacement part may adversely affect the 
performance, durability, and safety of this unit 
and may void the warranty. Gravely disclaims 
liability for any claims or damages, whether 
warranty, property damage, personal injury or 
death arising out of the use of unauthorized 
replacement parts.

 

DELIVERY

 

Customer Note:

 

 If you have purchased this 

product without complete assembly and 
instruction by your retailer, it is your 
responsibility to:

• Read and understand all assembly 

instructions in this manual. If you do not 
understand or have difficulty following the 
instructions, contact your nearest Ariens 
Dealer for assistance. 

 

NOTE: 

 

To locate your nearest Gravely Dealer, 

call 1-800-472-8359 or go to www.gravely.com 
on the internet.

 

TABLE OF CONTENTS

INTRODUCTION

 

Figure 1

OE0054

Engine Serial Number Label

Unit Serial Number Label

 

WARNING: 

 

Improper assembly 

or adjustments can cause 
serious injury. 

© Copyright 2003 Ariens Company

Summary of Contents for 915034 - ZT1640

Page 1: ...1500E 4 03 Supersedes 01591500 A D Printed in USA ENGLISH FRAN AIS ESPA OL Transfer model serialnumber label from product reg istration here Coller l autocollant du mod le et du num ro de s rie dans c...

Page 2: ...ring the limited warranty period will be honored whether or not the product registration card is returned Keep a proof of purchase if you do not register your unit Customer Note If the dealer does not...

Page 3: ...ls Refer to figure 2 for Safety Decal locations 1 Caution SAFETY WARNING This cutting machine is capable of amputating hands and feet and throwing objects Failure to observe the safety instructions in...

Page 4: ...peracion o el recogedor este fijo 07742300B Risque de blessures ne pas s approcher des pi ces en mouvement Evitar lesiones Mantenerse alejado de las piezas giratorias Avoid injury Stay clear of rotati...

Page 5: ...cation drugs or alcohol NEVER allow anyone to operate this unit when their alertness or coordination is impaired Wear adequate safety gear sturdy shoes and protective gloves DO NOT wear loose clothing...

Page 6: ...t of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop ALWAYS shut off engine remove key and close fuel shut off valve or drain fuel whe...

Page 7: ...h DO NOT run engine in an enclosed area Always provide good ventilation ALWAYS maintain unit in safe operating condition Damaged or worn out muffler can cause fire or explosion Stop and inspect equipm...

Page 8: ...e handlebar brackets with mounting hardware item 4 d Adjust steering levers see Steering Lever Adjustments on page 21 3 Check oil see Check Engine Oil in Maintenance Schedule on page 13 4 Check tire p...

Page 9: ...ttle Lever 4 Choke Control 915038 040 5 Seat 6 Steering Lever 7 Parking Brake 8 Fuel Tank 9 Axle Lock 10 Mower Lift Pedal 11 Mower Deck 12 Discharge Chute 13 Fuel Shut Off Valve Figure 4 WARNING Safet...

Page 10: ...steering lever forward or a combination of both D To Turn Right Pull the right steering lever back or push the left steering lever forward or a combination of both Neutral Lockout Position figure 5 Th...

Page 11: ...FILLING THE FUEL TANKS 1 Clean fuel caps and surrounding area to prevent dust dirt and debris from entering fuel tanks 2 Remove fuel caps IMPORTANT See Engine Manual for correct type and grade of fue...

Page 12: ...ne remove key and close fuel shut off valve or drain fuel when transporting unit on a truck or trailer Tie unit down securely Do not tie down by linkages guards cables or other parts that may be damag...

Page 13: ...ntenance can prolong the life of unit The following chart shows the recommended service schedule Refer to the maintenance instructions in the Engine Manual for additional information NOTE To access th...

Page 14: ...until repairs are made see Safety Interlock System on page 9 Check Parking Brake Engage parking brake and engage transmission bypass lever see Moving The Unit Manually on page 12 Push unit If unit ro...

Page 15: ...Engine Manual for detailed instructions Replace Spark Plug 915034 036 Replace spark plug item 5 Refer to Engine Manual for detailed instructions Replace Fuel Filter 915034 036 Replace fuel filter ite...

Page 16: ...1 out from under unit Install Figure 14 1 Slide mower deck item 1 under unit NOTE Perform step 2 and 3 for the right and left side of unit 2 Install rear lift link item 8 rear trunnion item 9 front li...

Page 17: ...nd Measurement must be within 1 4 inch 6 35 mm If mower deck is not level repeat steps 5 and 6 If mower deck is level record the distance from rear edge of mower blades to the ground and then adjust p...

Page 18: ...bent or broken Do not change angle of cutting edge item 2 or round the corner at the end of mower blade 2 Sharpen mower blade by removing an equal amount of material from each end of mower blade 3 Ch...

Page 19: ...equipped with a maintenance free battery that requires no regular maintenance except cleaning the terminals Battery Removal and Installation Remove Figure 21 1 Remove clamping knob or nut item 1 and...

Page 20: ...induce vomiting IMPORTANT DO NOT fast charge Charging at a higher rate will damage or destroy battery IMPORTANT ALWAYS follow information provided on battery and battery charger Contact battery and b...

Page 21: ...ch 3 Tighten mounting hardware item 2 Adjusting Height of Steering Levers Figure 22 There is a low and a high position for steering levers item 1 Remove mounting hardware item 2 and place steering lev...

Page 22: ...hydrostatic transmission pulleys item 2 2 Connect idler spring item 8 to anchor bolt item 9 3 Install bracket item 5 4 Connect electric clutch connector item 3 5 Install PTO belt see PTO Belt Replace...

Page 23: ...until there is a slight contact on feeler gauge 4 Repeat steps 1 through 3 for each inspection slot item 2 Test Electric Clutch 1 Start unit engage and disengage PTO two or three times 2 Stop engine...

Page 24: ...transmission bypass lever is engaged 1 Disengage transmission bypass lever see Moving The Unit Manually on page 12 2 Faulty hydrostatic belt 2 Replace hydrostatic belt see Hydrostatic Belt Replacement...

Page 25: ...e sure to always use genuine Gravely parts to keep your unit running like new Part no Qty Description 03498400 1 40 Inch Mower Blade 01593900 1 44 Inch Mower Blade 04919100 1 48 Inch Mower Blade 04916...

Page 26: ...h 6 5 10 5 3 3 2 PTO Electric Clutch Brake Battery 12 Volt Maintenance Free Brakes Internal Transmission Cutting Height in cm 1 1 2 4 1 2 3 81 11 4 Cutting width in cm 40 102 44 112 48 122 52 132 Tire...

Page 27: ...you This warranty is valid only if the following conditions are met The purchaser must perform maintenance and minor adjustments explained in the owner s manual The purchaser must promptly notify Gra...

Page 28: ...chemicals known to the State of California to cause cancer birth defects or other reproductive harm WARNING GRAVELY A Division of Ariens Company 655 West Ryan Street P O Box 157 Brillion WI 54110 0157...

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