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GB - 5

 

Controls and Features  . . . . . . . . . . . . .  4

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . .  6

Assembly . . . . . . . . . . . . . . . . . . . . . . .  10

Operation . . . . . . . . . . . . . . . . . . . . . . .  10

Maintenance  . . . . . . . . . . . . . . . . . . . .  14

Service and Adjustments . . . . . . . . . .  16

Storage . . . . . . . . . . . . . . . . . . . . . . . . .  19

Troubleshooting  . . . . . . . . . . . . . . . . .  19

Service Parts . . . . . . . . . . . . . . . . . . . .  20

Accessories . . . . . . . . . . . . . . . . . . . . .  20

Specifications  . . . . . . . . . . . . . . . . . . .  21

Warranty . . . . . . . . . . . . . . . . . . . . . . . .  22

 

THE MANUAL

 

Before using the unit, carefully and completely 
read your manuals. The contents will give you 
an understanding of safety instructions and 
controls during normal operation and 
maintenance.
All reference to left, right, front, or rear are 
given from the operator’s position, facing the 
direction of forward travel.

 

SERVICE AND REPLACEMENT 
PARTS

 

When ordering replacement parts or making 
service inquiries, know the Model and Serial 
numbers of your unit and engine.
Numbers are located on the product 
registration form in the unit literature package. 
They are also printed on a serial number label, 
located on the frame of your unit (Figure 2).

• Record Unit Model and Serial numbers here

• Record Engine Model & Serial numbers here

 

PRODUCT REGISTRATION

 

The Gravely dealer must register the product 
at the time of purchase. Registering the 
product will help the company process 
warranty claims or contact you with the latest 
service information. All claims meeting 
requirements during the limited warranty 
period will be honored, whether or not the 
product registration card is returned. Keep a 
proof of purchase if you do not register your 
unit. 

 

Customer Note:

 

 If the Dealer does not 

register your product, please fill out, sign and 
return the product registration card to Gravely.

 

UNAUTHORIZED REPLACEMENT 
PARTS

 

Use only Gravely replacement parts. 
Replacing any part on this vehicle with 
anything other than a Gravely authorized 
replacement part may adversely affect the 
performance, durability, or safety of this unit 
and may void the warranty. Gravely disclaims 
liability for any claims or damages, whether 
warranty, property damage, personal injury or 
death arising out of the use of unauthorized 
replacement parts. To locate your nearest 
Gravely Dealer, call 1-800-472-8359 or go to 
www.gravely.com on the internet.

 

DEALER DELIVERY

 

Dealer should:

1. Check that all assembly and adjustments 

have been properly completed. 

2. Fill out Original Purchaser Registration 

Card and return the card to Gravely.

3. Explain Gravely Limited Warranty Policy.
4. Explain recommended lubrication and 

maintenance. Advise customer on 
adjustments. Remind customer to 
change oil in 4 cycle engine crankcase 
after first five (5) hours of operation.

 

TABLE OF CONTENTS

INTRODUCTION

Figure 2

Serial Number 
Label

OM1600

 

© Copyright 2003 Ariens Company

Summary of Contents for 911394 - Pro 21SCH

Page 1: ...3 03 Supercedes 01239100 Printed in USA ENGLISH FRANÇAIS ESPAÑOL Transfer model serialnumber label from product registration here Coller l autocollant du modèle et du numéro de série dans cet encadré Transferir aquí la etiqueta del modelo y número de serie del registro del producto ...

Page 2: ...aan de specificaties van richtlijn 2000 14 EG 98 37 EG 89 336 EEG en recente aanvullingen hierop è conforme alle specifiche contenute nelle direttive 2000 14 EC 98 37 EC 89 336 EEC e nei loro relativi amendamenti cumple las especificaciones de la normativa 2000 14 EC 98 37 EC 89 336 EEC y sus enmiendas en curso opfylder specifikationerne i Direktiv 2000 14 EF 98 37 EF 89 336 EØF og gældende ændrin...

Page 3: ...etablerats enligt bilaga VIII Full kvalitetssäkring i direktiv 2000 14 EC b Notified Body Entité notifiée Benachrichtigte Körperschaft Certificeringsinstantie Organismo notificato Cuerpo notificado Bekendtgjort til Kunngjøring til Underrättad myndighet SNCH TUV Rheinland 11 Route de Luxembourg L 5230 Sandweiler Keeper of Technical File Dépositaire du fichier technique Verwalter der technischen Dok...

Page 4: ...ande de l entraînement des roues 12 Sac à herbe 13 Trous de réglage du guidon 14 Filtre à huile 15 Silencieux et Garant du silencieux 16 Poire d amorçage 17 Déflecteur latéral d évacuation 18 Plaque d évacuation latérale 19 Déflecteur à paillis Mulch ESPAÑOL 1 Control del motor cuchilla 2 Control del acelerado 3 Puerta trasera 4 Llenado de aceite y varilla medidora 5 Palancas de la altura de corte...

Page 5: ...eeting requirements during the limited warranty period will be honored whether or not the product registration card is returned Keep a proof of purchase if you do not register your unit Customer Note If the Dealer does not register your product please fill out sign and return the product registration card to Gravely UNAUTHORIZED REPLACEMENT PARTS Use only Gravely replacement parts Replacing any pa...

Page 6: ...ety messages Be alert to unsafe conditions and the possibility of minor moderate or serious injury or death Learn applicable rules and laws in your area REQUIRED OPERATOR TRAINING Original purchaser of this unit was instructed by the seller on safe and proper operation If anyone other than the original purchaser will use the unit ALWAYS provide this manual and any needed safety training before ope...

Page 7: ...while operating Never direct discharge toward other people Thrown objects can cause injury Keep safety devices guards shields switches etc in place and working Go across slopes not up and down Look down and behind before and while moving backward Lire le manuel de l utilisation Éloigner les enfants et toute autre personne pendant le fonctionnement de la machine Ne jamais décharger directement en d...

Page 8: ... DO NOT run engine in an enclosed area ALWAYS protect eyes face and body with adequate safety gear and protective clothes Wear sturdy footwear gloves and safety goggles or safety glasses with side shields while operating mower NEVER operate mower barefoot or when wearing open sandals or canvas shoes NEVER wear loose clothes long hair or jewelry that may get caught in rotating parts ALWAYS stand cl...

Page 9: ...el tank Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling When practical remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment on a trailer with a portable container rather than from a gasoline dispenser n...

Page 10: ...ank See Filling Fuel Tank on page 12 6 Connect spark plug wire 7 Check the engine blade control feature Try starting the engine without the engine blade control held against the handlebar Engine must not start If engine starts stop engine and adjust or repair engine blade control See Engine Blade Control Adjustment on page 17 CONTROLS AND FEATURES See Figure 1 for locations Engine Blade Control Th...

Page 11: ... NOTE Each wheel on mower must be set at the same height for a level cut CONTROLS Primer Bulb Push the primer bulb in to add fuel for easier engine start Throttle The throttle controls the engine speed and chokes engine for starting 1 Start Push lever all the way forward 2 Fast 3 Slow Pull lever all the way rearward DANGER Avoid injury from rotating blade ALWAYS shut off engine before adjusting cu...

Page 12: ...or If necessary lift rear of grass bag frame to lock in position There should be no openings between bag and mounting surface after installing bag If necessary clear debris from bag mounting surface Grass Bag Removal 1 Shut off unit 2 Lift rear door 3 Use handle to lift bag off mounting flange 4 Close rear door NOTE Empty grass bag and clean mower pan after each use DO NOT allow grass clumps or a ...

Page 13: ...has started place throttle in the high speed detent 4 With engine blade control held against the handlebar grasp starter handle and pull rope slowly until it pulls harder This is the compression stroke Let rope rewind slowly 5 Pull rope with rapid continuous full arm stroke to start engine Allow rope to rewind slowly IMPORTANT DO NOT let starter handle snap against bracket 6 Repeat steps 4 and 5 u...

Page 14: ...PORTANT Maintain proper oil level at all times or engine damage will result Check the level of the engine crankcase oil before each use Make sure engine is level when checking oil See engine manual for instructions CHECK MOWER BLADE See Figure 6 Check blade mounting blade must be secure and bolt torqued to 37 5 50 lbf ft 51 68 N m bolt should fully compress lock washer Check blade for nicks and du...

Page 15: ...ttention to blade hardware and all guards shields and safety devices CHECK AIR CLEANER See engine manual for specific information CHANGE ENGINE OIL IMPORTANT Change engine crankcase oil after first five 5 hours of operation Then change oil after every 25 hours of operation Refer to engine manual for instructions and proper oil type IMPORTANT Proper oil level must be maintained at all times or engi...

Page 16: ...ect spark plug wire 3 Remove fuel cap place a piece of plastic bag over the opening and tighten cap securely 4 Tip unit onto left side opposite the discharge opening Make sure unit is secure and will not tip over IMPORTANT Remove plastic from fuel cap after unit is upright and service is complete HANDLEBAR HEIGHT To adjust Figure 8 1 Use the fasteners to attach one of the holes at the top and one ...

Page 17: ...hould be as shown below 7 If correct measurement cannot be set contact your local dealer DRIVE BELT REPLACEMENT To remove drive belt 1 Disconnect spark plug wire 2 Set the right rear wheel to its lowest cutting height and the left rear wheel to the third cutting height This position provides clearance between friction disc and drive sheave 3 Remove belt from the idler then the drive sheave and fin...

Page 18: ...l and handlebar at the handlebar indentation To adjust 1 If the measurement is more than 2 3 4 7 cm loosen the lower cable nut and then tighten the upper cable nut against the adjuster bracket 2 If the measurement is less than 2 1 4 5 7 cm loosen the upper cable nut and then tighten the lower nut against the adjuster bracket 3 Recheck measurement with the slowest and fastest speeds selected 4 Repe...

Page 19: ... from your Gravely Dealer Do not use abrasives solvents or harsh cleaners Inspection Inspect mower and repair or replace worn or damaged parts to avoid delays when beginning use again Regularly check all hardware and keep fasteners tight Know unit is in safe working condition Grass Bag Wash out grass bag and allow to dry before storage Grass bag may be stored in position on mower Engine When stori...

Page 20: ... 8 Bearings damaged 9 Debris in gear set 1 Engage wheel drive control 2 Check drive belt Adjust as necessary See Service and Adjustments 3 Replace belt See Service and Adjustments 4 Adjust rear wheels to same cutting height See Operation 5 Attach idler spring to notch on idler arm Contact your Dealer 6 Check wheel drive control cable Adjust or replace as needed See Service and Adjustments 7 Contac...

Page 21: ...M 2800 100 Displacement Cu In cc 11 57 190 Cylinder Bore Cast Iron Sleeve Engine Oil Type SAE 30 Crank Case Capacity Oz Liter 20 0 59 Oil System Pressurized Engine Oil Filter Spin on Spark Plug Gap in mm 0 020 0 51 Fuel Type Unleaded Fuel Tank Capacity qt Liter 1 6 1 5 Primer Bulb Standard Throttle Standard Air Cleaner Paper Element Starting Recoil Differential Standard Variable Speeds MPH km hr 0...

Page 22: ...o you This warranty is valid only if the following conditions are met The purchaser must perform maintenance and minor adjustments explained in the owner s manual The purchaser must promptly notify Gravely or an authorized Gravely service representative of the need for warranty service Returning the product registration card to Gravely will enable the company to contact the registrant with repair ...

Page 23: ...GRAVELY A Division of Ariens Company 655 West Ryan Street P O Box 157 Brillion WI 54110 0157 920 756 2141 Fax 920 756 2407 www gravely com ...

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