Grasshopper 124V/48 Operator'S Manual Download Page 49 | Manualshive

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49

WIRING DIAGRAM - 124V & 126V

Rev. 06-16

YELLOW

M

MAG.

RED

-

GREEN

GREEN

NO

L

YELLOW / BROWN

0

YELLOW

BLACK

+

BLACK

30 AMP.

19

BLACK

YELLOW

NC

SOLENOID

12

17

5

STRG

RT

STRG

LT

YELLOW

16

10

+

-

0

S

YELLOW

YELLOW w/BROWN

BROWN

WHITE

GREEN

BRAKE

11

20

4

18

RED w/WHITE

CLUTCH

RED w/WHITE

GREEN

13

BLACK

BLACK

BLACK

BLACK

WHITE

YELLOW

BROWN

STARTER

7

G

YELLOW

WHITE

B

GREEN

0

GREEN / YELLOW

GROUND

GREEN / YELLOW

0

3

YELLOW

BLUE

ENGINE

10 AMP.

TO

14

15

0

BLACK w/WHITE

BLUE

SEAT

6

BLACK

05113C

7.5 AMP.

REG.

2

1

7.5 AMP.

LIGHT/AUX. FUSE

REGULATOR FUSE

GREEN

1

2

6

3

5

4

20

BROWN

START FUSE

18

18

BROWN

8

BROWN

PTO FUSE

8

9

9

1

2

6

3

5

4

3

1

4

14

2

12

05115A

GREEN / YELLOW

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Summary of Contents for 124V/48

Page 1: ...8 Printed in U S A OPERATOR S MANUAL PARTS LIST RIDING MOWER MODELS 124V 48 124V 48R 126V 52 126V 52R 126V 61 126V 61R THE GRASSHOPPER COMPANY Moundridge Kansas 67107 U S A 620 345 8621 GRASSHOPPERMOW...

Page 2: ...the warranty and may not meet standards required for safe and satisfactory opera tion Record the model and serial number of your mower MODEL SERIAL NUMBER Serial tag is located tractor frame bottom le...

Page 3: ...ntrols and Switches 14 Pre start Check List 15 Mounting and Dismounting the Mower 17 Starting the Engine 17 Cold Weather Starting Tips 17 Steering Lever Operation 17 Cutting Height Adjustment 20 Mowin...

Page 4: ...lacement 33 Mower Deck Leveling Adjustment 33 Mower Deck Cut Height Setting Adjustment 35 Deck Belt Adjustment 35 Deck Belt Replacement 36 Blade Spindle Assembly Removal 36 Blade Spindle Assembly Repa...

Page 5: ...and direction of travel Zero turning radius Speed 124V 48 126V 52 126V 61 Forward variable 0 8mph 12 9km h 0 8mph 12 1km h 0 8mph 12 1km h Reverse variable 0 6mph 9 6km h 0 6mph 9 6km h 0 6mph 9 6km h...

Page 6: ...ipment The terms CAU TION WARNING and DANGER are used in conjunction with the Safety Alert Symbol a triangle with an exclamation mark to indicate the degree of hazard for items of personal safety Is u...

Page 7: ...TS OUT OF AREA WHEN MOWING DO NOT ALLOW PASSENGERS STOP ENGINE REMOVE KEY BEFORE DISMOUNTING DISENGAGE PTO SET PARKING BRAKE ALWAYS OPERATE CONTROLS SLOWLY SMOOTHLY AVOID OPERATING NEAR EMBANKMENTS DR...

Page 8: ...r welding If OPS is dam aged it must be replaced Check brake action before you operate Adjust or service brakes as necessary Ensure all safety decals are installed and in good condition Remove accumul...

Page 9: ...and in good condition Always wear the seatbelt Do not operate on slopes greater than 15 degrees 27 To determine the angle of a slope an angle measuring device inclinometer is readily available at your...

Page 10: ...nds or other equivalent safety blocks Do NOT rely solely on mechani cal or hydraulic jacks or lifts for support Always use adequate wheel chocks on tires remaining on the ground Never work under the a...

Page 11: ...or injec tors If draining fuel tank drain fuel into an ap proved container outdoors and away from open ame Never run engine indoors or in an en closed area unless exhaust gases are safely removed to t...

Page 12: ...your particular situation The illustrations and data used in this manual were current at the time of printing but due to possible in line production changes your machine may vary slightly in detail G...

Page 13: ...ned in the manual text Bolt Head Markings SAE Grade 2 no dashes SAE Grade 5 3 radial dashes SAE Grade 8 6 radial dashes Recommended Torque in Foot Pounds Fraction Decimal SAE Grade 2 SAE Grade 5 SAE G...

Page 14: ...this point Rotate the switch clockwise to the next START position to engage the engine starter key must be held against spring pressure in this position The Choke Control C is the small black push pu...

Page 15: ...ssing components Make sure all components are mounted properly and are in good working condi tion Make sure all fenders guards and shields are safely and securely attached Make sure the discharge shie...

Page 16: ...in the direction of blade rotation clockwise as viewed from top of mower deck Adjust cutting height if necessary Check operation of park brake see Park Brake Adjustment page 32 Remove grass and debris...

Page 17: ...lutch switch in OFF down position Set the throttle at 1 3 open Insert the key into the ignition switch and turn to RUN position Check to see that the brake lamp is on Turn the key to START position Ch...

Page 18: ...lever further forward than the right While moving forward turn gently left by pushing the right lever further forward than the left Make a sharp turn right by pushing the left lever forward and pulli...

Page 19: ...19 Fig 4 FORWARD REVERSE SHARP LEFT SHARP RIGHT GENTLE LEFT GENTLE RIGHT 07033B STEERING LEVER OPERATION...

Page 20: ...ing height push down on the foot lever A and rotate the deck latch F behind the latch tube guide E to sup port the deck This puts the deck in the transport 5 inch cut height position 5 With the deck s...

Page 21: ...h uncut grass to the left This will distrib ute the clippings over the cut area Discharging clippings over the uncut area will cause a grass buildup and may prevent uniform cutting Remember that sharp...

Page 22: ...raction and braking which in turn a ects steering Use caution when making turns Slow the mower down before making sharp turns Unit can spin very rapidly by positioning one lever too much ahead or behi...

Page 23: ...Trailer rating must exceed combined weight of machine and attachments Trailer must have the necessary lights and signs re quired by law 1 Park trailer on a hard level surface 2 Push PTO switch down t...

Page 24: ...less exhaust gases are safely removed to the outdoors with an exhaust pipe ex tension hose combination Exhaust gases contain carbon monoxide an odorless and deadly poison If engine is to be unused for...

Page 25: ...ompanying illustrations for lubrication frequency points Severe or un usual conditions may require more frequent lubrication In addition to these lubrication points lightly oil all linkage pivot point...

Page 26: ...verheat Removal of engine cowling may be required to clean the ns especially if cleaned infre quently Do not use high pressure water or steam to clean the engine or drive compartment Water and cleanin...

Page 27: ...r to clean under the deck to avoid positioning yourself under the machine 5 Clean out all grass and debris build up from the underside of the deck around blade spindles and the deck discharge chute Fi...

Page 28: ...nicks can be ground out when sharpening BLADE SHARPENING When sharpening blades be sure to balance them Unbalanced blades will cause excessive vibration that can damage blade spindle bear ings Vibrati...

Page 29: ...not meet these rigid specifications and MAY BE DAN GEROUS Reverse the removal procedure Be sure b er washer and cone are installed as shown When installing a blade the lift of the blade must be towar...

Page 30: ...ribed in Deck Belt Replacement section page 36 2 Remove the clutch center bolt B and slide the clutch C o the engine s crank shaft 3 Loosen the 375 idler arm pivot bolt D and remove the 312 bolt E sec...

Page 31: ...rward If travel is not in a straight line adjust the steering lever stop on the side that is the fastest i e if machine goes to the left adjust the right steering stop to slow down the right transmiss...

Page 32: ...locate the problem contact your authorized Grasshopper dealer for repair PARK BRAKE ADJUSTMENT The performance of this parking brake depends on the tire used Tire size tread pattern and tire pressure...

Page 33: ...shaft 3 To install clutch reverse order and install deck belt as described in Deck Belt Re placement section 4 Tighten center bolt B to 50 ft lbs After 15 minutes of clutch usage retighten the bolt to...

Page 34: ...el surface With the blade in the same position measure from the left rear blade tip to the level surface 12 The distance measured at the rear blade tip should be 125 to 25 inch higher than at the fron...

Page 35: ...slack in the hanger chains The actual cut height is 5 above the sides of the deck 9 Loosen the 2 bolts that secure the cut height indicator Refer to page 20 Fig 5 10 If the deck cut height needs rais...

Page 36: ...e mower deck in the lowest 1 5 inch cut height setting and remove the left and right belt shields 2 Loosen the lock nut A and back o coun terclockwise the draw nut B until tension is released from the...

Page 37: ...indle assembly as de scribed previously 2 Press spindle shaft 9 down through bear ings 6 and spindle housing 7 3 Press bearings 6 out of housing 7 or remove from shaft 9 as necessary 4 Visually inspec...

Page 38: ...Fuel Sealed Tether 19 363919 Fuel Tube 20 101875 Bushing Fuel Tube 21 606830 Fuel Tank Valve Kit 22 141139 Gauge Intake Fuel 424276 Grommet Fuel Gauge Mount 23 729723 Panel Front Bolt On 24 424294 Gro...

Page 39: ...8 126V 52 Rev 06 17 1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28 29 30 31 32 32 33 34 35 35 36 36 37 38 39 40 39 40 41 42 43 44 44 44 44 44 33 33 32 45 46 46 15027A 9 9...

Page 40: ...875 Bushing Fuel Tube 21 606830 Fuel Tank Valve Kit 22 141139 Gauge Intake Fuel 424276 Grommet Fuel Gauge Mount 23 729723 Panel Front Bolt On 24 424294 Grommet 25 821746 Fuel Hose 187 ID x 41 26 82176...

Page 41: ...6V 61 Rev 06 17 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28 29 30 31 32 33 33 33 33 33 32 34 35 35 36 36 37 38 39 39 40 40 42 41 43 44 44 45 46 46 48 47 44 44 44...

Page 42: ...5 33 243360 Bolt 375 16 x 2 75 34 257062 Washer 5 SAE 35 393195 Idler Pulley 36 243575 Bolt 5 13 x 1 75 37 253066 Whiz Nut 5 13 38 776158 Arm Neutral Return 39 253191 Whiz Bolt 312 18 x 625 40 253035...

Page 43: ...6 19 19 22 23 24 25 26 27 28 29 29 30 31 32 33 37 34 36 34 17 17 17 17 38 38 39 39 40 40 40 42 42 43 46 46 43 41 44 45 73 72 40 40 40 41 45 44 58 58 55 51 50 68 70 71 71 70 69 52 55 58 50 51 40 47 48...

Page 44: ...rake Arm Lt 10 243590 Bolt 5 13 x 2 5 Full Thread 11 257062 Washer 5 SAE 12 253930 Lock Nut 5 13 13 253192 Whiz Bolt 312 18 x 75 14 253035 Whiz Nut 312 18 15 782331 Strap Brake Linkage 16 257030 Washe...

Page 45: ...45 BRAKES LINKAGE ASSEMBLY 1 2 3 4 5 6 7 8 9 10 10 11 11 12 12 13 13 13 13 14 14 15 16 16 17 17 18 19 20 21 21 22 23 24 25 22 23 24 25 26 26 26 26 15023 14 14 Rev 08 15...

Page 46: ...t Belt 22 243551 Bolt 5 13 x 75 23 257063 Nylon Washer 5 24 257062 Washer 5 SAE 25 253470 Nut 5 13 Nylon Insert 26 253191 Whiz Bolt 312 18 x 625 27 253193 Whiz Bolt 312 18 x 1 28 729736 Cross Member S...

Page 47: ...15 16 17 18 19 20 20 20 20 20 20 20 21 21 22 22 23 23 24 24 25 25 26 26 27 27 27 27 28 29 29 30 30 31 31 31 12 31 20 32 32 32 33 34 34 35 36 37 37 37 37 38 39 40 34 34 40 41 42 43 44 44 44 44 45 45 45...

Page 48: ...lamp LED Flood optional includes item 9 9 182251 Bezel optional 10 184251 Solenoid Switch 4 Post 11 184271 Relay w Mount 12 181720 Fuse Block 162320 Fuse I D Decal 13 181470 Fuse 30 Amp Auto 181462 Fu...

Page 49: ...BRAKE 11 20 4 18 RED w WHITE CLUTCH RED w WHITE GREEN 13 BLACK BLACK BLACK BLACK WHITE YELLOW BROWN STARTER 7 G YELLOW WHITE B GREEN 0 GREEN YELLOW GROUND GREEN YELLOW 0 3 YELLOW BLUE ENGINE 10 AMP T...

Page 50: ...te Bearing 24 263529 Retainer External 25 732586 Adjusting Strap 26 243205 Bolt 312 18 x 1 27 820331 Chain 5 Links 28 243458 Flange Bolt 437 14 x 1 75 29 253058 Whiz Nut 437 14 30 732811 Strap Carrier...

Page 51: ...11 3 12 12 12 12 13 13 14 15 15 16 16 17 17 18 18 19 19 20 20 20 20 20 21 21 22 23 24 24 25 25 25 26 26 26 27 27 27 27 28 29 29 29 28 56 56 29 28 28 29 56 30 31 31 30 31 31 32 32 33 33 34 35 36 37 38...

Page 52: ...4 902284 Spacer Roller Mount 35 243365 Bolt 375 16 x 3 36 645589 Mount Anti Scalp Roller Lt Tread 37 484230 Wheel Anti Scalp 38 942137 Bearing Tube 39 247310 Carriage Bolt 375 16 x 4 25 40 247130 Carr...

Page 53: ...8 19 20 6 26 26 27 28 33 30 35 30 30 30 30 30 31 32 29 18 18 33 34 35 35 18 34 35 40 41 42 41 42 46 40 47 48 49 50 51 52 53 54 55 56 29 30 29 55 56 57 58 58 57 57 59 60 66 60 61 62 63 63 63 63 64 65 6...

Page 54: ...243795 Bolt 625 11 x 1 25 25 253970 Lock Nut 625 11 26 415902 Sheave 27 603725 Center Roller Assembly 28 644512 Lock Pin Roller 29 253192 Whiz Bolt 312 18 x 75 30 253035 Whiz Nut 312 18 31 754203 Roll...

Page 55: ...6 7 7 8 9 10 11 12 13 14 15 42 16 17 18 18 19 20 21 22 22 26 26 27 28 29 30 30 31 32 30 33 34 35 40 11 30 35 46 29 43 44 45 45 47 47 44 43 45 45 43 47 48 48 49 50 51 52 52 35 52 52 14 14 53 53 14 29 5...

Page 56: ...nt 33 426122 Roller 3 x 2 x 625 34 902284 Spacer Roller Mount 35 243365 Bolt 375 16 x 3 36 645589 Mount Anti Scalp Roller Lt Tread 37 484230 Wheel Anti Scalp 38 942137 Bearing Tube 39 247310 Carriage...

Page 57: ...18 19 20 26 26 26 27 28 29 30 30 30 30 30 30 30 30 31 32 33 33 34 33 34 34 35 35 35 30 40 40 35 40 40 40 40 40 41 41 42 42 46 47 48 49 50 51 52 53 53 54 55 55 56 57 57 56 57 57 58 58 58 59 60 60 60 61...

Page 58: ...5 Bolt 625 11 x 1 25 25 253970 Lock Nut 625 11 26 415902 Sheave 27 603725 Center Roller Assembly 28 644512 Lock Pin Roller 29 253192 Whiz Bolt 312 18 x 75 30 253035 Whiz Nut 312 18 31 754203 Roller Mo...

Page 59: ...7 7 8 8 9 10 11 11 12 13 14 15 14 18 16 4 17 19 20 18 21 22 22 26 26 27 28 29 29 30 30 29 40 30 30 32 33 34 31 54 45 44 43 43 44 45 45 47 47 14 35 42 52 35 52 50 52 51 52 46 53 48 48 48 49 53 47 41 26...

Page 60: ...x 625 34 902284 Spacer Roller Mount 35 243365 Bolt 375 16 x 3 36 645589 Mount Anti Scalp Roller Lt Tread 37 484230 Wheel Anti Scalp 38 942137 Bearing Tube 39 247310 Carriage Bolt 375 16 x 4 25 40 247...

Page 61: ...26 26 26 27 28 29 29 29 29 30 30 30 30 30 30 30 30 30 31 15 33 33 34 34 35 35 37 38 39 40 11 41 41 42 42 43 44 45 46 47 48 49 50 51 52 53 54 53 55 55 56 56 57 57 57 57 58 58 58 58 58 59 60 60 60 40 40...

Page 62: ...375 16 23 776218 Radius Arm 100V61 24 243795 Bolt 625 11 x 1 25 25 253970 Lock Nut 625 11 26 415892 Sheave 27 603725 Center Roller Assembly 28 644512 Lock Pin Roller 29 253192 Whiz Bolt 312 18 x 75 3...

Page 63: ...12 13 14 15 14 14 14 17 16 18 18 18 18 11 19 20 21 22 22 23 24 24 25 25 26 26 26 27 28 29 30 30 30 29 29 29 29 31 32 30 30 33 33 34 34 34 35 35 36 37 38 37 38 39 39 40 40 40 40 41 42 43 44 45 45 43 4...

Page 64: ...g 25 mm Double Seal 7 604413 Spindle Housing includes item 9 8 253035 Whiz Nut 312 18 9 247141 Stud Bolt 312 18 x 1 25 10 259305 Set Screw 25 28 x 1 25 Nylon 11 903643 Bearing Spacer 12 604775 Spindle...

Page 65: ...57106 Washer 1 x 18 Ga 7 257041 Cupped Washer 8 243331 Bolt 375 24 x 1 9 421200 Fiber Washer 10 776151 Mount Blade CCW 11 243582 Bolt 5 13 x 2 Left Hand 12 766026 Grass Thrower 13 243330 Bolt 375 16 x...

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