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GRAPHTEC FCX2000 SERIES, Service Manual

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GRAPHTEC FCX2000 SERIES Service Manual Download Page 202

FCX2000-UM-251-9370 10-14

10  TROUBLESHOOTING

Error cord No.

LCD Display

Cause

Solution

E04025

Registration mark was 

not detected.

There is no registration 
mark.

Readjust the registration 

sensor level.

Do not use the laminate.

The sensor could not detect 
the registration mark if the 
base color and the registration 
mark has too much reflection.

The registration mark 
sensors were not 

adjusted after the main 

board or the registration 
mark sensors are 

replaced.

Adjust the registration mark 
sensors sensor level in the 
maintenance mode.

The registration mark 

sensor is defective.

Replace the registration mark 

sensor when the adjusting 

level does not become to 45 
to 55% in the maintenance 

mode.

Summary of Contents for FCX2000 SERIES

Page 1: ...CUTTING MACHINE SERVICE MANUAL FCX2000 FCX2000 UM 251 10 9370...

Page 2: ......

Page 3: ...le cables were corrected 6 1 11 8 11 13 04 12 18 01 17 The Note is added for the linear bearing of RMS 8 38 04 13 18 04 12 The part name for Pen Block Assembly was corrected 6 1 11 10 05 14 18 04 12 T...

Page 4: ...4 2 Removing the packing material from the main unit 2 8 2 5 Confirming the conditions of X flexible cable 2 9 2 6 Installing the roll media stocker 2 10 2 7 Installing the Warning Light Option 2 11 2...

Page 5: ...ols 7 1 8 DISASSEMBLY AND ASSEMBLY 8 1 8 1 Outer Part 8 1 8 1 1 Right Front Corner Cover 8 1 8 1 2 Right Rear Corner Cover 8 1 8 1 3 Left Front Corner Cover 8 2 8 1 4 Left Rear Corner Cover 8 2 8 1 5...

Page 6: ...lt Tension 8 45 8 4 4 Adjusting the Rear X Belt Tension 8 47 8 4 5 Adjusting the Y Belt Tension 8 49 8 4 6 Adjusting the Play of X Motor Drive Gear 8 51 8 4 7 Adjusting the Play of Y Motor Drive Gear...

Page 7: ...IP Switches 9 8 9 6 Updating the System Firmware 9 9 9 7 Clearing the NV RAM 9 11 9 8 Selecting Display Language Length Unit 9 13 9 9 Copying the Adjustment value form the SUB NVRAM 9 14 9 10 Adjustin...

Page 8: ...1 13 11 10 Stand 11 14 11 11 Media Hanger 11 15 11 12 Warning Light Option 11 16 11 13 Standard Accessories 11 17 12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 12 1 12 1 Block Diagram 12 1 12 2 Main Board PN...

Page 9: ...FCX2000 UM 251 9370 vii 13 Target electrical component for WEEE instruction 13 1...

Page 10: ...tem Q ty Item Q ty Power cable 1 pc USB cable 1 pc DVD Various software User s Manual pdf 1 pc TO ENSURE SAFE AND CORRECT USE SETUP MANUAL Cutter Blade Manual 1 set Cutter plunger PHP35 CB15 HS 1 pc C...

Page 11: ...only 1 pc Note The vacuum pump is not supplied by the VC models Prepare the vacuum pump locally Usually the hose adapter between the vacuum pump and the hose will not be including to the vacuum pump...

Page 12: ...based ballpoint pen Creasing tool ES models Cutter Plunger Water based fiber tip pen Oil based ballpoint pen Creasing tool MG models Cutter Plunger Water based fiber tip pen Oil based ballpoint pen C...

Page 13: ...FCX2000 UM 251 9370 1 4 1 INTRODUCTION 1 4 External Dimensions FCX2000 60 1344 1409 930 Unit mm Dimensional accuracy 5mm FCX2000 120 1934 1409 930 Unit mm Dimensional accuracy 5mm...

Page 14: ...FCX2000 UM 251 9370 1 5 1 INTRODUCTION FCX2000 180 2534 1409 930 Unit mm Dimensional accuracy 5mm...

Page 15: ...gs Airflow m3 min 0 3 0 5 0 5 Static pressure kPa 5 4 6 4 6 4 Hose connection bore 50 8 mm 2 inches Usually the connecting adapter which is between the hose and the blower is not including to the blow...

Page 16: ...procedure 2 Setup Procedure 2 1 Installation Space Please secure a space for installation as according to the below illustration Leave sufficient space for operations in front of and behind the plott...

Page 17: ...ure below The packing is different that depends on the shipping destination But the outline of unpacking will be same 2 2 1 Take out the stand parts from the box 1 Remove the rapping which is covering...

Page 18: ...or the screws and the wrench on the bottom of the stand box Don t forget to take from the stand box There are the twelve M5L20 socket screws and the one wrench in a plastic bag The eight M5L20 socket...

Page 19: ...UM 251 9370 2 4 2 Setup procedure 5 The center bars of stand are packing into the main unit box 6 Open the main unit box There are center bars in this box 7 Take out the two center bars from the main...

Page 20: ...ng the stand Procedure 1 Install the two center bars onto the right side stay and the left side stay by using the eight M5L20 socket screws as shown in the picture below 2 1 3 2 Don t tighten the scre...

Page 21: ...accessory box and the blower stand box Empty box for the ES model and the roll media hanger shaft from the main unit box The center bars for stand are took out already Roll media hanger shaft Accessor...

Page 22: ...e main unit is installing to the stand 5 There are positioning marks to the stand and the main unit Adjust the position by using the positioning marks when the main unit is installing to the stand 6 F...

Page 23: ...the packing materials were removed Inside flexible cables will be tangled and damaged when the Y bar or the pen Block are moved by tilting 1 Remove the packing materials which are fixing the Y bar 2...

Page 24: ...s holding the rear top cover 2 Remove the three M3L6 binding head screws holding the front top cover at rear part for the FCX2000 60 and then detach it Remove the four M3L6 binding head screws holding...

Page 25: ...roll media stocker s parts from accessory box 2 Install the front and the rear roll media stocker bracket to the main unit by using the four M4L8 binding head screws The front roll media stocker brack...

Page 26: ...was installed to customer OPH A41 The warning light bracket is not installed The control box is corresponding for the warning light option Installing the warning light bracket Wiring the cables in the...

Page 27: ...eeds to connect the warning light cable to the warning light relay cable Installing procedure 1 Remove the four M4L6 binding head screws holding the left rear cover of warning light and then detach it...

Page 28: ...d screw Left rear cover of warning light 6 Confirming the warning light operation Confirm the all Light on the warning light is lit Green Red and Yellow after the warning light was installed Turn on t...

Page 29: ...ing procedure 1 Remove the three M4L8 binding head screws holding the left front corner cover and then detach the left front corner cover Left front corner cover M4L8 binding head screw 2 Remove the t...

Page 30: ...crew M4L8 binding head screw Left side cover 5 Remove the seven M4L8 binding head screws holding the rear left frame bracket and then detach the rear left frame bracket M4L8 binding head screw M4L8 bi...

Page 31: ...ht CA403110G to the control box Remove the hidden panel of connector of warning light from the control box Attach the connector of warning light CA403110G to the control box and then tighten it with t...

Page 32: ...ties and the two cable tie bases and then put cable to the bottom of FCX2000 And then insert the cable to the rubber cap of Rear Left Frame Bracket When the cable is putting to the bottom of FCX2000...

Page 33: ...Side Cover 18 Attach the left rear cover of warning light by using the four M4L8 binding head screws M4L8 binding head screw Left rear cover of warning light 19 Confirming the warning light operation...

Page 34: ...installing the Warning Light Assembly Installing procedure 1 Remove the three M4L8 binding head screws holding the left front corner cover and then detach the left front corner cover Left front corne...

Page 35: ...ing head screw M4L8 binding head screw Left side cover 5 Remove the seven M4L8 binding head screws holding the left side cover and then detach the left side cover M4L8 binding head screw M4L8 binding...

Page 36: ...FRAME_ANGLE_P Rubber Cap 9 Disconnect all cable from the main board to replace the control box 10 Release the X flexible cable and the X home sensor cable from the cable tie And then disconnect the X...

Page 37: ...e main board And then remove the control panel cable tie from the main board Control panel cable tie Control panel cable 13 Disconnect the Emergency Stop Switch cable from the main board J10 And then...

Page 38: ...ding head screws holding the two hinges and then detach the control box When the last M3L6 binding head screw is removing hold the control box with your hand Hinges Remove these M3L6 binding head scre...

Page 39: ...cable CA403114B Warning light connector 23 Tie the warning light cable CA403114B by using the two cable ties and the two cable tie bases and then put cable to the bottom of FCX2000 And then insert the...

Page 40: ...ear cover of warning light 28 Confirming the warning light operation Confirm the all Light on the warning light is lit Green Red and Yellow after the warning light was installed Turn on the power for...

Page 41: ...material after passing the shaft through the roll paper 6 Writing panel Cutting Plotting Creasing work is performed on the panel 7 CHART HOLD key Lamp lights up when the CHART HOLD key is pressed you...

Page 42: ...wer switch to the On position I side will not turn the power on Cautionary notes for turning power on again Be sure to confirm that the power switch is in the Off O side position When the power switch...

Page 43: ...ameter blades PHP34 CB30 HS Cutter blade Plunger PHP35 CB09 HS PHP35 CB15 HS Plunger Plunger cap Cutter blade Blade length adjustment knob Blue For 0 9 mm diameter blades Red For 1 5 mm diameter blade...

Page 44: ...when the key is pressed again Various functions are set in the MENU mode When the PAUSE MENU key is pressed during the operation the cutting plotting operation stops ORIGIN Sets the current position...

Page 45: ...us will be displayed in the screen of the control panel Name of the button and corresponding function are displayed on the screen when a function is allocated to the button on the control panel Button...

Page 46: ...en the PAUSE MENU key or COND TEST key is pressed Menu Screen Condition Screen PAUSE MENU It will return to default screen when PAUSE MENU key is pressed while displaying MENU screen COND TEST It will...

Page 47: ...tool and media such as automatic scanning of the registration marks by the ARMS 3 AREA Sets the settings for area magnification rotate mirror etc of the cutting I F Sets the settings of the condition...

Page 48: ...0 4 5 4 OPERATIONS 4 2 Menu Tree Default screen CONDITION setting screen 1 4 CONDITION setting screen 2 4 CONDITION setting screen 3 4 COND TEST ENTER COPY 1 2 3 4 1 2 3 4 1 2 3 4 Continued CONDITION...

Page 49: ...screen TOOLS SETTING screen 1 4 TOOLS SETTING screen 2 4 TOOLS SETTING screen 3 4 PAUSE MENU 1 TOOLS setting screen 4 4 2 3 4 CONDITION SETTING screen 4 4 1 2 3 1 2 3 4 1 2 3 4 Default screen Continu...

Page 50: ...S MENU screen ARMS SETTING screen 1 5 ARMS SETTING screen 2 5 ARMS SETTING screen 3 5 PAUSE MENU 2 ARMS SETTING screen 4 5 1 2 3 4 TOOLS SETTING screen 4 4 1 2 1 2 3 4 1 2 3 4 Default screen Continued...

Page 51: ...8 4 OPERATIONS MENU screen AREA SETTING screen 1 2 AREA SETTING screen 2 2 PAUSE MENU 3 1 2 2 3 3 4 ARMS SETTING screen 4 5 1 4 ARMS SETTING screen 5 5 1 2 1 2 3 Default screen Continued Continued AR...

Page 52: ...creen ADVANCE setting screen 1 3 PAUSE MENU MENU screen PAUSE MENU 1 2 2 3 3 4 INTERFACE setting screen 1 3 1 4 2 3 INTERFACE setting screen 2 3 1 4 INTERFACE setting screen 3 3 1 2 ADVANCE setting sc...

Page 53: ...MENU screen TEST setting screen 1 2 PAUSE MENU MENU screen PAUSE MENU 1 2 2 3 3 4 ADVANCE setting screen 2 3 1 4 2 ADVANCE setting screen 3 3 1 4 TEST setting screen 2 2 1 2 Default screen Continued...

Page 54: ...FCX2000 UM 251 9730 4 11 4 OPERATIONS MENU screen PAUSE MENU MEM setting screen 1 1 1 2 Default screen Continued Default screen Finish...

Page 55: ...ck Push the blade hole part several times when the blade was not able to install to the chuck straightly And then install the blade to the chuck completely Blade hole part 3 Install the chuck to the p...

Page 56: ...m When the knob is given one full turn the cutter blade moves 0 8 mm PHP34 CB30 HS PHP35 CB09 HS PHP35 CB15 HS Cutter blade moves approximately 0 1 mm turning one scale unit Scale Scale Scale Cutter b...

Page 57: ...to hold tool Tool holder 2 While pushing up the tool holder push the tool into the holder until its flange completely touches the upper part of the holder 1 2 Tool holder Bracket to hold tool Flange 3...

Page 58: ...pen carriage Adjust the height of the tool carriage so that the tool carriage rests on top of the plate Insert the height adjustment plate up to the position where the position adjustment hole can st...

Page 59: ...p Operation 1 Once the machine is powered on side a message will be displayed after the version is displayed 2 Use the POSITION keys to select the language This manual assumes you chose the English la...

Page 60: ...By switching this setting it can be switched to 8 types of label material specific settings that have been set previously Operation Method Operation with the COND TEST key 1 Press the COND TEST key fr...

Page 61: ...from READY status CONDITION No selection screen is displayed 2 Select the CUT CONDITION Tool Condition by pressing one of 1 to 4 key or using the POSITION keys while holding down the ENTER key The sel...

Page 62: ...ool 1 Press the COND TEST key from READY status CONDITION setting screen 1 4 is displayed 2 Press the 2 key TOOL TOOL setting screen is displayed 3 Press the POSITION keys and set the tool 4 Press the...

Page 63: ...setting screen 1 4 is displayed 2 Press the 3 key SPEED SPEED setting screen is displayed 3 Press the POSITION keys and select the tool condition number CONDITION No 4 Press the POSITION keys and incr...

Page 64: ...een CONDITION setting screen 1 4 is displayed 2 Press the 4 key FORCE FORCE setting screen is displayed 3 Press the POSITION keys and select the condition number CONDITION No 4 PPress the POSITION key...

Page 65: ...ing screen 1 4 is displayed 2 Press the POSITION key 3 Press the 1 key ACCELERATION ACCEL setting screen is displayed 4 Press the POSITION keys and select the condition number CONDITION No 5 Press the...

Page 66: ...rious settings and repeat the test cutting until the optimal settings are achieved 4 9 1 Cutting Test To make 1 cut with set value 1 Load the media for test cutting in the plotter 2 Press the COND TES...

Page 67: ...form the test cutting 5 Press the 1 key FORCE 3 cutting test patterns are cut with current FORCE in the center and 1 each of FORCE increased and decreased for 1 6 Press the ENTER key after completion...

Page 68: ...Too much offset value adjustment The corner of triangle and the square cuts sharp and the corner is peeling as shown in the picture below The offset is pre set to the each blade type Confirm the blade...

Page 69: ...r blade length is not sufficiently extended Adjusting the Blade Length or adjust the Force The backing sheet shows only a few traces of the cutter blade if the FORCE setting and the cutter blade Lengt...

Page 70: ...as lubricant on it so be sure not to wipe all the lubricant off as well 5 2 Storing the Plotter When your plotter is not in use be sure to observe the following points 1 Remove the tool attached to th...

Page 71: ...FCX2000 UM 251 9730 5 2 5 Daily Maintenance...

Page 72: ...33 X Flexible Cable 180 FFC403103C FCX2000 180 6 U692260314 Y Flexible Cable FCC403101D 1 7 U792220820 Pen Block Assembly FCX2000 1 8 U792220740 X Registration Mark Sensor Board FCX20 1 9 U792220750 Y...

Page 73: ......

Page 74: ...tance adjustment 11 Windows PC Firmware update 12 USB I F cable Firmware update 13 Phillips screwdriver 1 M2 M2 6 14 Phillips screwdriver 2 M3 M4 M5 15 Phillips screwdriver 3 M6 M8 16 Flat head screwd...

Page 75: ......

Page 76: ...inding head screw How to reinstall the Right Front Corner Cover 1 Reattach the right front corner cover in the reverse order in which it was detached 8 1 2 Right Rear Corner Cover How to detach the Ri...

Page 77: ...ow to reinstall the Left Front Corner Cover 1 Reattach the left front corner cover in the reverse order in which it was detached 8 1 4 Left Rear Corner Cover How to detach the Left Rear Corner Cover 1...

Page 78: ...ing head screw How to reinstall the Right Top Cover 1 Reattach the right top cover in the reverse order in which it was detached 8 1 6 Left Top Cover How to detach the Left Top Cover 1 Remove the four...

Page 79: ...the right rear corner cover Refer to the section 8 1 2 3 Detach the right top cover Refer to the section 8 1 5 4 Remove the seven M4L8 binding head screws holding the right side cover and then detach...

Page 80: ...ch it M4L8 binding head screw M4L8 binding head screw Left side cover How to reinstall the Left Side Cover 1 Reattach the left side cover in the reverse order in which it was detached 8 1 9 How to Ope...

Page 81: ...e FCX2000 60 Remove the two M4L6 Cap screws holding the front top cover for the FCX2000 120 Remove the three M4L6 Cap screws holding the front top cover for the FCX2000 180 M4L6 Cap screw 3 Remove the...

Page 82: ...rt for the FCX2000 60 and then detach it Remove the four M3L6 binding head screws holding the front top cover at rear part for the FCX2000 120 and then detach it Remove the five M3L6 binding head scre...

Page 83: ...ble from the main board and release the X flexible cable from the cable tie X Flexible cable Cable tie 5 Detach the rear top cover Refer to the section 8 1 11 6 Remove the seven M4L8 binding head scre...

Page 84: ...SSEMBLY 7 Detach the rear bottom cover as shown in the picture below 8 Detach the X flexible cable from the rear bottom cover How to reinstall the Rear Bottom Cover 1 Reattach the rear bottom cover in...

Page 85: ...detach the Y Bar Cover 1 Remove the seven M3L6 binding head screws holding the Y bar cover and then detach it Y bar cover M3L6 binding head screw M3L6 binding head screw How to reinstall the Y Bar Co...

Page 86: ...the four M3L6 binding head screws holding the pen block cover and then detach it Pen Block cover M3L6 binding head screw M3L6 binding head screw How to reinstall the Pen Block Cover 1 Reattach the pe...

Page 87: ...ew How to reinstall the Front Y Bar End Cover 1 Reattach the front Y bar end cover in the reverse order in which it was detached 8 1 16 Rear Y Bar End Cover How to detach the Rear Y Bar End Cover 1 Re...

Page 88: ...11 X motor encoder cable J17 X motor power cable J9 X Home sensor cable X Flexible cable Cable tie 3 Release the X flexible cable and the X home sensor cable from the cable tie 4 Release the cables fr...

Page 89: ...motor cables from the main board Connector 11 and J17 J11 X motor encoder cable J17 X motor power cable 3 Remove the four M4L8 binding head screws holding the X motor and then detach it M4L8 binding h...

Page 90: ...motor in the reverse order in which it was detached 2 Install the X motor pulley to motor shaft as shown in the picture below 3 Adjust the X motor belt tension when installing the X motor Refer to th...

Page 91: ...tion 8 2 1 3 Remove the six M4L8 cap screws holding the X motor bracket assembly and then detach it M4L8 cap screw M4L8 cap screw X motor bracket assembly 4 Loosen the four M4L5 set screws holding the...

Page 92: ...bracket How to reinstall the X Motor Belt 1 Reattach the X motor belt in the reverse order in which it was detached 2 Adjust the play between the motor drive gear and the final drive gear when the mot...

Page 93: ...idler bracket Idler bracket Front X belt Use this access hole to loosen the screw of rear M4L6 binding head screw M4L6 binding head screw Front X belt Idler bracket 5 Loosen the two belt tension adju...

Page 94: ...the front X drive pulley from this access hole Loosen the two M4L5 set screws holding the front X drive pulley from this access hole 3 Shave 2 mm off ends of the X belt until the wire comes out as sh...

Page 95: ...DISASSEMBLY AND ASSEMBLY 7 Adjust the Y bar angle to be parallel from the left edge of honeycomb plate The left side edge of honeycomb plate Left edge of Y bar 8 Tighten the four M4L5 set screws holdi...

Page 96: ...binding head screw fixing the idler bracket Idler bracket Rear X belt M4L6 binding head screw M4L6 binding head screw Rear X belt Idler bracket Use this access hole to loosen the screw of front 6 Loos...

Page 97: ...m this access hole Loosen the two M4L5 set screws holding the rear X drive pulley from this access hole 2 Shave 2 mm off ends of the X belt until the wire comes out as shown below Shave this area unti...

Page 98: ...DISASSEMBLY AND ASSEMBLY 6 Adjust the Y bar angle to be parallel from the left edge of honeycomb plate The left side edge of honeycomb plate Left edge of Y bar 7 Tighten the four M4L5 set screws holdi...

Page 99: ...home sensor cable X home sensor board 6 Disconnect the X home sensor cable from the X home sensor board How to reinstall the X Home Sensor Board 1 Reattach the X home sensor board in the reverse orde...

Page 100: ...Refer to the section 8 1 16 4 Remove the four M4L6 binding head screws holding the Y bar end plate and then detach it M4L6 binding head screw Y rear end plate Y rear end plate 5 Remove the six M3L6 b...

Page 101: ...in the picture below 3 Put the double sided tapes to as shown in the picture below 77 mm 75 mm 85 mm 115 mm 123 mm 258 mm 307 mm 317 mm 394 mm This side has contact terminal This side has contact term...

Page 102: ...flexible cable will be damaged by the rear top cover when the X flexible cable did not fit to the vertical plate of Y bar as like as this picture This part must fit to the vertical plate of Y bar when...

Page 103: ...000 UM 251 9370 8 28 8 DISASSEMBLY AND ASSEMBLY 9 Put the Y flexible cable to the rear bottom cover by using the two double sided tapes to as shown in the picture below X flexible cable Double sided t...

Page 104: ...er Refer to the section 8 1 16 2 Disconnect the Y motor cables from the Y relay board Y relay board Y motor cables Y motor 3 Remove the four M4L8 binding head screws holding the Y motor and then detac...

Page 105: ...motor in the reverse order in which it was detached 2 Install the Y motor pulley to motor shaft as shown in the picture below 3 Adjust the Y motor belt tension when installing the Y motor Refer to th...

Page 106: ...Disconnect the Y motor cables from the Y relay board Y relay board Y motor cables Y motor 3 Remove the four M4L8 cap screws holding the Y motor bracket assembly and then detach it M4L8 cap screw Y mot...

Page 107: ...belt from the Y motor bracket Y motor drive gear Y motor belt Y motor bracket How to reinstall the Y Motor Belt 1 Reattach the Y motor belt in the reverse order in which it was detached 2 Adjust the p...

Page 108: ...sensor cable How to reinstall the Y Home Sensor Board 1 Reattach the Y home sensor board in the reverse order in which it was detached 2 Move the pen block to the Y home sensor position and then confi...

Page 109: ...16 2 Disconnect all cables from the Y relay board Y relay board Y motor cables Y motor M3L6 binding head screw Y flexible cable X flexible cable Y home sensor cable 3 Remove the two M3L6 binding head...

Page 110: ...le cables Pen board 4 Remove the two M3L6 binding head screws holding the pen board and then detach it How to reinstall the Pen Board 1 Reattach the pen board in the reverse order in which it was deta...

Page 111: ...ables and the registration mark sensor cables from the pen board Registration mark sensor cables MC flexible cables Pen board 4 Remove the two M4L6 binding head screws holding the pen block assembly a...

Page 112: ...se order in which it was detached 2 Install the pen block to 10 mm height from the writing panel 10 mm Or adjust the pen block height by using the pen block height jig 3 Adjust the tool force when the...

Page 113: ...binding head screw M2L5 binding head screw 5 Remove the M2L5 binding head screws holding the X registration mark sensor board and then detach it 6 Remove the M2L5 binding head screws holding the Y re...

Page 114: ...Refer to the section 8 1 13 2 Detach the rear Y bar end cover Refer to the section 8 1 16 3 Disconnect the Y Flexible cable from the Y relay board Y relay board Y flexible cable 4 Disconnect the Y Fle...

Page 115: ...ble Cable 1 Reattach the Y flexible cable in the reverse order in which it was detached 2 Move the pen block to front end of Y bar until it hit to the front stopper 5 mm 3 Make the 5 mm slack between...

Page 116: ...efer to the section 8 1 16 4 Detach the pen block Refer to the section 8 3 6 5 Loosen the Y belt tension fixing screw at front end of Y bar Y belt tension fixing screw 6 Loosen the two belt tension sc...

Page 117: ...l the wire comes out as shown below Shave this area until the wire comes out Y belt 2 Reattach the Y belt in the reverse order in which it was detached 3 Adjust the Y belt tension when installing the...

Page 118: ...over Refer to the section 8 1 6 2 Loosening the four M4L8 binding head screws holding the X motor M4L8 binding head screw X Motor belt 3 Push the X motor pulley with a 5 kgf push pull gauge as shown i...

Page 119: ...the section 8 1 16 2 Loosening the four M4L8 binding head screws holding the Y motor M4L8 binding head screw Y Motor belt 3 Pull the Y motor pulley with a 5 kgf push pull gauge as shown in the picture...

Page 120: ...rew Front X belt Idler bracket 5 Adjust the belt tension by the two belt tension adjustment screws from the access holes which are shown in the following picture Use these access holes to adjust the X...

Page 121: ...lange of X idler pulley Front X belt Flange of idler pulley 10 Adjust the belt tensions if the belt is touching to the flange of X idler pulley 11 Apply a few quantity of the silicon grease to the X d...

Page 122: ...t the belt tension by the two belt tension adjustment screws from the access holes which are shown in the following picture Use these access holes to adjust the X belt tension Turn the screws to clock...

Page 123: ...t the belt tensions if the belt is touching to the flange of X idler pulley 12 Apply a few quantity of the silicon grease to the X drive pulley if the belt is replaced Note Do not use grease other tha...

Page 124: ...end of Y bar Y belt tension fixing screw 5 Move the pen block to the rear end position of Y bar 6 Adjust belt tension by the two Y belt tension screws to be 760 gf 10 gf at the center of Y belt Y belt...

Page 125: ...e of Y idler pulley Y belt Flange of idler pulley 9 Adjust the belt tensions if the belt is touching to the flange of Y idler pulley 10 Apply a few quantity of the silicon grease to the Y drive pulley...

Page 126: ...e X motor bracket after the X motor gear box was installed X drive gear box X motor gear box M4L8 cap screw X motor bracket 2 Loosen the four M4L8 Cap screws holding the X motor gear box X motor gear...

Page 127: ...rn the X motor drive gear to the small play gear position 7 Loosen the four M4L8 Cap screws a little holding the X motor gear box 8 Adjust the X motor gear position to the red arrow direction to remov...

Page 128: ...gear position and big play position Y motor drive gear large gear 2 Turn the Y motor drive gear to the small play gear position 3 Loosen the four M4L8 Cap screws a little holding the Y motor gear box...

Page 129: ...board Main Board M3L6 binding head screw 3 Remove the four M3L6 binding head screws holding the main board 4 Remove the two studs from the RS 232C I F connector screws Control box RS 232C I F connect...

Page 130: ...ver Refer to the section 8 1 6 2 Disconnect all the cable from the power supply board 3 Remove the four M3L6 binding head screws holding the power supply board then detach it Power supply board M3L6 b...

Page 131: ...left top cover Refer to the section 8 1 6 2 Disconnect the fan cable from the main board 3 Remove the two M3L28 binding head screws holding the fan then detach it M3L28 binding head screw J7 Fan cabl...

Page 132: ...nt corner cover Refer to the section 8 1 3 2 Remove the four M4L6 binding head screws holding the control part bottom cover and then detach it M4L6 binding head screw Control part bottom cover 3 Open...

Page 133: ...ay during pushing the control panel cable Control panel assembly 6 Disconnect the control panel cable from the control panel board Control panel cable 7 Remove the six M3L6 self tapping screws holding...

Page 134: ...nel board Control panel board LCD flexible cable 9 Remove the six M2L5 self tapping screws holding the control panel board and the detach it M2L5 self tapping screw Control panel board How to reinstal...

Page 135: ...panel cover and then detach it Hook LCD How to reinstall the LCD 1 Reattach the LCD in the reverse order in which it was detached 8 6 3 Control Panel keys How to detach the Control Panel Keys 1 Detach...

Page 136: ...op cover Refer to the section 8 1 5 2 Disconnect the high voltage board cable from the relay connectors 3 Remove the four M3L6 binding head screws holding the high voltage board and the detach it M3L6...

Page 137: ...relay board 3 Disconnect the flexible cable of electrostatic adhesion panel from the electrostatic relay board 4 Remove the four M3L6 binding head screws holding the electrostatic relay board and the...

Page 138: ...en color of Electrostatic Adhesion Pane needs to remove the Electrostatic Adhesion Panel and the honeycomb plate together Preparing Prepare the following items Two pieces of 15 x 1294 mm double sided...

Page 139: ...l and the honeycomb plate from the FCX2000 8 The honeycomb plate is fixing with the ten M4 cap screws as shown in the picture below 9 Attach the new honeycomb plate to the FCX2000 10 Fix the honeycomb...

Page 140: ...pe NITTO No 5000N is recommended Two pieces of 15 x 968 mm double sided tape NITTO No 5000N is recommended U622630250 ES Panel 120 BLK How to remove the green color of Electrostatic Adhesion Panel 1 D...

Page 141: ...Clean and remove the glue from the honeycomb plate 2 Put the double sided Adhesion tapes to the honeycomb plate as shown in the picture below Double sided Adhesion tape Put the double sided Adhesion t...

Page 142: ...removing the protection label from double sided Adhesion tapes 4 Put on the electrostatic adhesion panel to same position which was installed 5 Put the electrostatic adhesion panel to the honeycomb pl...

Page 143: ...top cover Refer to the section 8 1 5 2 Move the Y bar to the left end 3 Insert the thin flat head screw driver to between the VC panel and the honeycomb plate and then gently peel off the VC panel fro...

Page 144: ...erent between the front height and the rear height must to be within 0 5 mm VC 34 5 mm ES 28 5 mm VC 34 5 mm ES 28 5 mm The Y bar height between the right side bottom of Y bar and the X rail Front Rea...

Page 145: ...acers to under the Y bar Front Rear 7 Loosen the three M4L8 cap screws and the four pan head cap screws holding the Y bar M4L8 cap screw Front M4L8 pan head cap screw Rear 8 Loosen the three M4L8 cap...

Page 146: ...he front X drive pulley There is front X drive pulley inside of X drive pulley bracket Loosen the two M4L5 set screws holding the front X drive pulley from this access hole Loosen the two M4L5 set scr...

Page 147: ...mark sensor Pen block X Y motor X Y Motor drive belt X belt Y belt NOV RAM clear and model selection M Firmware upgrade M Pen height adjustment M M Pen force adjustment M M Distance adjustment M M M...

Page 148: ...xchanged copy adjustment values to the main board from the SUB NVRAM by the following procedure 9 6 Updating the System Firmware 9 5 Set the dip switch for corresponding model 9 9 Install the SUB NVRA...

Page 149: ...procedure 9 10 Adjusting the Home Position 9 11 Adjusting the Pen Force 9 12 Adjusting the Distance and the Perpendicularity Accuracy 9 13 Adjusting the Tool Interval 9 14 Adjusting the Registration M...

Page 150: ...ment 9 2 4 The X home sensor was replaced When the X home was exchanged perform the following adjustments 9 10 Adjusting the Home Position End of Adjustment 9 2 5 The Y home sensor was replaced When t...

Page 151: ...d by the following procedure End of Adjustment 9 12 Adjusting the Distance and the Perpendicularity Accuracy 9 2 8 The X or Y belt was replaced When the X or Y belt was exchanged an electric adjustmen...

Page 152: ...FCX2000 UM 251 9370 9 6 9 ELECTRICAL ADJUSTMENTS 9 3 Location of the Boards Main Board PN4031 01 J22 J902 J13 J14 J5 Dip Switch SW2 J23 J8 J18 J19 J2 J12 J10 J7 J17 J11 J9...

Page 153: ...515g PEN1 xx xx xx xx xxx 10g 48g 130g 210g 515g 1030g PEN2 xx xx xx xx xxx xxx DISTANCE ADJ X x xx HOME ADJ Y x xx X x xx XY xxx x Y x xx REGISTRATION ADJ 1 2PEN ADJ X x xx X x xx Y x xx Y x xx You c...

Page 154: ...to the default value of each model when the NV RAM CLEAR was performed Dip Switch 1 2 3 4 5 6 7 8 Model 1 2 3 4 5 6 7 8 ON OFF OFF OFF OFF ON OFF OFF OFF OFF FCX2000 60 1 2 3 4 5 6 7 8 ON OFF ON OFF...

Page 155: ...er was installed How to update the Firmware 1 Turn off the power for the FCX2000 if power was turned on 2 Set the DIP switch to Normal mode 3 Turn on the power while pressing the Right and Left POSITI...

Page 156: ...lowing menu will be displayed ALL COMPLETED POWER OFF THEN ON FCX2000 Boot Vxx PLD xx 6 Turn off the power and then turn on power the power for the FCX2000 7 Confirm the firmware version during initia...

Page 157: ...FF OFF OFF OFF ON OFF OFF OFF OFF FCX2000 60 1 2 3 4 5 6 7 8 ON OFF ON OFF OFF ON OFF OFF OFF OFF FCX2000 120 1 2 3 4 5 6 7 8 ON OFF OFF ON OFF ON OFF OFF OFF OFF FCX2000 180 3 Turn on the power for t...

Page 158: ...OFF OFF OFF OFF OFF FCX2000 180 8 Turn on the power for the FCX2000 Note The NV Flash ROM error will be displayed when the model of no NV RAM Clear and the normal mode of model is not matching Perform...

Page 159: ...oing to enter the adjustment mode select the language to English and then select the Length unit to METRIC How to select the Language and Length Unit at the first power on 1 Select English by using th...

Page 160: ...st all adjustment manually Preparation 1 Replace the main board to new main board 2 Perform the NV RAM Clear Refer to the section 9 7 The NV RAM has to clear by same model name of previous main board...

Page 161: ...RY_VALUE status are showing the NG all adjustment values have to input manually from the factory adjustment value label except the registration sensor level adjustment The registration sensor level ad...

Page 162: ...the FCX2000 Note Confirm the Condition 1 of tool setting is set to Tool 1 at normal mode And select the condition 1 at normal mode before the home position adjustment The home position have to adjust...

Page 163: ...stment value which is shown on the factory adjustment values label Skip to the Step 12 8 The following menu is displayed when the F1 key MOVE HOME POINT is pressed 9 Attach a pen type magnifier to the...

Page 164: ...ss the ENTER key after the X home position adjustment value is input 15 Following menu is displayed 16 Press the F3 key to display the following menu 17 Input the Y home position adjustment value whic...

Page 165: ...asure the pen force by using the Correx Dial Tension gauge and adjust pen force to the target force with following procedure Required jigs and tools Colex gauges 500 g 300 g 50 g Push Pull gauge 1 kg...

Page 166: ...following menu Don t press the F1 AUTO with gauger this mode is used at production line only 8 Move the tool position to anywhere to measure the pen force easily and then press the ENTER key Press th...

Page 167: ...ced use the force gauge to measure the actual force The measured pen force should be within the specification range 10 2 g NOTE The measuring point is when the bottom of blade holder left from the sur...

Page 168: ...within the specification range 515 20 g Press the ENTER key if you have input the recorded value 15 The adjustment menus for the No 2 pen force will be displayed after you have finished the adjustment...

Page 169: ...nto the pen holder 2 Set the plotting conditions to the following settings with the normal mode Force 12 Speed 20 Quality 3 Tool Pen 3 Load a sheet of A2 size paper into the plotter Put a paper to the...

Page 170: ...displayed after the drawing size was selected When inputting the recorded values 10 If you have replaced the main board only use the recorded values The recorded values of X Y XY Z These values were m...

Page 171: ...1 Press the ENTER key to exit the Distance adjustment menu When adjusting the distance accuracy 10 Load a sheet of A2 size paper into the plotter Put a paper to the lower left corner the adjustment pa...

Page 172: ...the Y and the diagonal distance Press the F2 key X to input the X axis distance adjustment value Change the value by the UP ARROW key and the DOWN ARROW key The unit changes when the SLOW key was pre...

Page 173: ...ROW key The unit changes when the SLOW key was pressed Press the ENTER key to set value The following menu is displayed 13 Press the down arrow key to draw the adjusted pattern And then measure the di...

Page 174: ...mount pens in the Tool 1 and Tool 2 positions then specify their conditions How to adjust the Tool Interval 1 Load a medium that is suitable for plotting 2 Mount pens in the Tool 1 and Tool 2 position...

Page 175: ...nput the X of Tool Interval adjustment value Change the value by the UP ARROW key and the DOWN ARROW key The unit changes when the SLOW key was pressed Press the ENTER key to set value The following m...

Page 176: ...the Tool 2 holder Press the F2 key TEST PATTERN to draw the adjustment pattern The following menu is displayed Use the position keys to move the tool carriage the tip of the tool selected by the curre...

Page 177: ...e ENTER key after the X offset is adjusted The following menu is displayed 17 Press the F4 key to display the following menu 18 Set the Y offset value Press the UP ARROW key or DOWN ARROW key to chang...

Page 178: ...if the registration sensors were replaced How to adjust the registration mark sensor sensitivity 1 Turn on the power while pressing the SLOW and ENTER keys 2 Put an A4 size sheet of paper into the pl...

Page 179: ...sensitivity adjustment 11 The following menu is displayed after adjustment is finished Confirm that the level is from the 45 to the 55 Readjust it again if the level is not from the 45 to the 55 When...

Page 180: ...Refer to the next page on a printer The specification of the cross mark is 30 mm line length and 0 3 to 0 5 mm line width The target sheet does not need to print if the recorded adjustment values are...

Page 181: ...3 X or F4 Y to input the recorded adjustment values if you replace the main board Input the recorded adjustment value by using the Up arrow key or Down arrow key with the following menu Press the ENTE...

Page 182: ...this area 10 mm Note Position the pen tip to the area above Do not position the RMS sensor to the area above 12 Press the ENTER key after positioned the pen tip 13 The plotter scans the printed cross...

Page 183: ...ollowing menu Press the ENTER key to store the value 15 Verify that the plotted cross mark line is located at the center of the printed cross mark line Repeat steps 9 and 10 to verify it 16 Record the...

Page 184: ...back up command file Type the following character by using the text editor a10 1 Axxxxxxxxx The Axxxxxxxxx is serial number of the FCX2000 For example if the serial number is A610200001 type as below...

Page 185: ...he ENTER key 5 The following menu will be displayed The adjustment values are possible to copy to the new main board if the status of SERIAL NUMBER and the FACTORY_VALUE are showing the OK 6 Confirm t...

Page 186: ...d and then press the RIGHT ARROW key ADJ 4 The following menu is displayed 5 Press the F1 key SENSOR KEY TEST to display the following menu Key Test While the key is pressed corresponding key is shown...

Page 187: ...e Remark Upper arrow Setup Clear The cutting conditions are returned to the factory set ting If your customer is changing conditions you should print out the condition list before performing this mode...

Page 188: ...FCX2000 UM 251 9370 9 42 9 ELECTRICAL ADJUSTMENTS Registration Maek Sensor Offset Adjustment Target The specification of the cross mark is 30mm line length and 0 3 to 0 5mm line width...

Page 189: ...ase the Emergency switch Nothing is displayed on the LCD The LCD is defective Or the control panel cable is broken Or there is bad contact on connector of LCD Or main board is defective Replace the LC...

Page 190: ...s displayed The X motor is defective Is the X motor turning No Replace the X motor The Y POSITION ALARM is displayed The Pen Block moves to the top side slowly after the power was turned on and then i...

Page 191: ...ing panel Is the blade length too long Yes Reduce the blade length No Confirm there is no object on the X slider area Something is hitting the X slider Is there any object on the X slider area Yes Rem...

Page 192: ...Move the tool position to the lower left and then press the origin key until two beeps sound Or turn on the power while pressing the origin key to reset the origin point No Confirm the adjustment of h...

Page 193: ...is not changed by order of data The sorting mode is set to ON Confirm the sorting mode in on the plotter Normally use the plotter with setting for the sorting OFF Tool condition changes Setting of the...

Page 194: ...ut with coarse resolution The software s resolution setting is too low Confirm the resolution settings on the application software Adjust the software s resolution setting The blade offset angle is to...

Page 195: ...the cutting force is too high Confirm the blade length and the cutting force Adjust the blade length and the cutting force Increase the blade length Decrease the cutting force Characters or lines are...

Page 196: ...was received containing numeric parameters that exceed that command s permissible range Confirm the command settings is not set to the HP GL Set the command settings to the GP GL E02005 An error occur...

Page 197: ...is not set to the GP GL Set the command settings to the HP GL E03005 An unusable character set was specified Specify usable character set E03006 Coordinates of command specified out of cutting area E...

Page 198: ...elated command E03015 Framing error parity error or overrun error has occurred Confirm the condition of RS 232C communication settings Confirm the cable wiring of RS 232C Set same RS 232C communicatio...

Page 199: ...s not enough margin for the registration mark from media edge E04003 Failed to adjust the sensor level Reflection of media is too high Use low reflection of media Use low reflection of laminate if the...

Page 200: ...is inside of cutting area E04016 It has exceeded detection area while detecting the registration mark for Y direction Confirm media position that is inside of cutting area E04017 It has exceeded detec...

Page 201: ...registration mark sensor is defective Replace the registration mark sensor when the adjusting level does not become to 45 to 55 in the maintenance mode E04024 Registration mark was not detected There...

Page 202: ...detect the registration mark if the base color and the registration mark has too much reflection The registration mark sensors were not adjusted after the main board or the registration mark sensors a...

Page 203: ...d E01009 Main board is defective Replace the main board E01010 Main board is defective Replace the main board E01011 Main board is defective Replace the main board E01012 Main board is defective Repla...

Page 204: ...odel after the main board was replaced Set the correct model when the X position error is displayed after the Y bar moved to the right side end Confirm the model name on the LCD after the power was tu...

Page 205: ...on was not set to the correct position after the main board was replaced Set the correct home position when the Y position error is displayed after the pen block moved to the bottom end or top end The...

Page 206: ...or X flexible cable when it is broken There is the dust on the pen height encoder strip Remove the dust from the pen height encoder strip The pen height encoder strip has damage Replace the pen block...

Page 207: ...media Set the start position inside the media E05008 The external memory USB memory is not recognized Insert the external memory USB memory E05009 The bar code is not detected Check at the printing s...

Page 208: ...9 Caution Message Error cord No LCD Display Cause Solution W06008 When command is set to auto the DUMP mode is not available Set command setting to the GP GL or the HP GL W06013 The USER KEY is disab...

Page 209: ...ction on the screen Operation 1 Turn on the power 2 Press the PAUSE MENU key in the default screen MENU screen is displayed 3 Press the POSITION key TEST TEST menu screen 1 2 is displayed 4 Press the...

Page 210: ...turn to TEST menu screen once all the test items are completed Test items are as following 1 X Home sensor 2 Y Home sensor 3 X motor signal 4 Y motor signal 5 Tool 1 height signal 6 Tool 2 height sign...

Page 211: ...ht OP 5 U622624101 Side Cover 2 SIDE_COVER C 6 U622624322 Rear Cover 60 1 FCX2000 60 C U622634022 Rear Cover 120 FCX2000 120 U622644022 Rear Cover 180 FCX2000 180 7 U622624311 FFC_Cover 60 1 FCX2000 6...

Page 212: ...FCX2000 UM 251 9370 11 2 11 PARTS LIST Main Outer 2 1 5 5 7 8 9 10 11 12 13 6 3 3 4 4...

Page 213: ...ge B 102 3 4 FCX2000 60 D 5 FCX2000 120 6 FCX2000 180 25 U622620370 Control Bottom Cover 1 D 26 U622620352 Chassis Cover 1 CHASSIS_COVER D 27 U622620311 Front Left Frame Bracket 1 FRAME_ANGLE_A D 28 U...

Page 214: ...Home Sensor Cable CA403103E 1 C Main Frame 1 4 6 6 6 6 6 6 6 6 6 6 7 7 9 9 10 10 11 11 11 11 17 12 31 19 20 21 22 23 24 18 18 18 18 15 16 12 13 14 13 13 31 13 14 14 14 5 8 8 2 3 24 26 27 29 48 54 4 49...

Page 215: ...p EDS 1 2 D 6 U622620520 USB Cable Bracket 1 D 7 U561550277 AC Inlet AC P10CF34 1 D 8 U792220760 USB Relay Board FCX2000 1 A 9 U682260320 Power Switch AJ8R2011BBCF 1 C 10 U692260105 Cable CA403110E 1...

Page 216: ..._SHEET C 2 U622624202 Control Panel Cover 1 CONT_PANEL C 3 U622624230 Right Key Top 1 RIGHT_KEY C 4 U622624220 Cursor Key Top 1 CUR_KEY C 5 U622624240 Function Key Top 1 FUNC_KEY C 6 U792200710 Contro...

Page 217: ...y Remarks Rank 1 U792220802 Y Bar Cover 1 C 2 U622623693 Y Bar Front End Cover 1 C 3 U622623892 Y Bar Rear End Cover 1 C 4 U792220801 Pen Block Cover FCX2 1 C 5 U308002001 Measure Tape 1M ST13 01BP 1...

Page 218: ...Flexible Cable 180 FFC403103C For FCX2000 180 26 U622622202 Bracket X Flexible Cable 1 NEW FFC BRA D 27 U622623062 Y Bar Rear End Angle 1 Y NECK ANGLE D 28 U621583390 Roller B R1240KK1MTRP5 8 C 29 U39...

Page 219: ...LIST Y Bar Part 1 12 12 13 14 15 45 46 47 47 51 50 56 58 57 59 48 49 15 16 23 25 26 24 24 27 36 37 34 33 31 31 30 30 32 40 38 39 41 42 43 44 55 54 53 52 15 32 28 28 28 28 29 29 38 8 35 16 18 19 20 21...

Page 220: ...D 15 U682260100 Pen Fexible Cable 1 FPC4031 01 1 D 16 U682260110 Pen Fexible Cable 2 FPC4031 02 1 D 17 U561080005 Pen Height Sensor HEDS 9720 P50 2 D 18 U380205351 Spring E 535 1 1st Pen D 19 U3802022...

Page 221: ...FCX2000 UM 251 9370 11 11 11 PARTS LIST Pen Block 1 2 33 34 1 10 22 7 4 5 6 8 2 3 12 12 30 13 14 14 15 17 17 18 19 20 23 21 30 25 26 32 31 27 28 16 14 24 11 9 9 24 13...

Page 222: ...VC Panel 60 P20 1 FCX2000 60VC C U772263990 VC Panel 120 P20 1 FCX2000 120VC C U772264990 VC Panel 180 P20 1 FCX2000 180VC C U792220910 ES Panel 120 SET with honeycomb plate 1 Use this set if the wri...

Page 223: ...A 3 U694600620 USB Cable CBL0106AC2 1 1M 1 Main to USB Relay Board C 4 U692260035 Cable CA403103E 1 Main to X Home Sensor B C 5 U692260114 Cable CA403111D 1 Main to Y Home Sensor B C 6 U692260314 Y F...

Page 224: ...11 Right Side Stay Assembly 1 C 2 U622621201 Left Side Stay Assembly 1 C 3 U622621320 Main Bar 60 1 FCX2000 60 C U692260333 Main Bar 120 1 FCX2000 120 C U694600620 Main Bar 180 1 FCX2000 180 C 4 U3022...

Page 225: ...Roll Stocker Bracket F 1 without ROLL_BRIDGE Spacer C 2 U622628912 Roll Stocker Bracket R 1 without ROLL_BRIDGE C 3 U622628921 ROLL PIPE ASSY 1 with ENDCAPs C U622628931 ROLL PIPE 1 only ROLL PIPE C...

Page 226: ...er R WL 1 D 2 U622629520 Corner Cover R Side WL 1 D 3 U622629512 Rear Left Frame Bracket WL 1 D 4 U361002012 Rubber Cap C 30 SG 30A EP UL 1 D 5 U622629530 Corner Cover R Side Angle WL 1 D 6 U692260410...

Page 227: ...00 BK 1P 1 D 9 U302200018 MG Plate Set 1 MG Model only D 10 U562500003 USB Cable CBL0106 ACL2 29M 1 D 11 U622560790 Pen Block Height Adjustment Plate 10mm 1 C 15 U622628301 Blower Base Plate Assy 1 VC...

Page 228: ...67643 2910 1 VBUS 2 D 3 D 4 GND J501 B3B PH K S 1 5V 2 XHOME 3 GND 1 VBUS 2 D 3 D 4 GND 24FMN BTK A 1 V 2 V 3 V 4 V 5 V 6 V 7 V 19 GND 20 GND 21 GND 22 GND 23 GND 24 GND 1 GND 2 3 3V 3 5V 4 5V 5 GND 6...

Page 229: ...FCX2000 UM 251 9370 12 2 12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 12 2 Main Board PN4031 01 1 13 CPU...

Page 230: ...FCX2000 UM 251 9370 12 3 12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 2 13 CONNECT_1...

Page 231: ...FCX2000 UM 251 9370 12 4 12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 3 13 CONNECT_2...

Page 232: ...FCX2000 UM 251 9370 12 5 12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 4 13 CONNECT_3...

Page 233: ...FCX2000 UM 251 9370 12 6 12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 5 13 FPGA...

Page 234: ...FCX2000 UM 251 9370 12 7 12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 6 13 IF...

Page 235: ...FCX2000 UM 251 9370 12 8 12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 7 13 MEMORY...

Page 236: ...FCX2000 UM 251 9370 12 9 12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 8 13 DRIVER...

Page 237: ...FCX2000 UM 251 9370 12 10 12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 9 13 Pen Encoder Pen Encoder...

Page 238: ...FCX2000 UM 251 9370 12 11 12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 10 13 LAN...

Page 239: ...FCX2000 UM 251 9370 12 12 12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 11 13 LPC4357_1...

Page 240: ...FCX2000 UM 251 9370 12 13 12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 12 13 LPC4357_2...

Page 241: ...FCX2000 UM 251 9370 12 14 12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 13 13 LPC4357_3...

Page 242: ...FCX2000 UM 251 9370 12 15 12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 12 3 Control Panel Board PN4031 02...

Page 243: ...FCX2000 UM 251 9370 12 16 12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 12 4 Y Relay Board PN4031 03...

Page 244: ...FCX2000 UM 251 9370 12 17 12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 12 5 Pen Relay Board PN4031 04...

Page 245: ...FCX2000 UM 251 9370 12 18 12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 12 6 Home Sensor Board PN4031 05 12 7 X Registration Sensor Board PN4031 07 12 8 Y Registration Sensor Board PN4031 08...

Page 246: ...FCX2000 UM 251 9370 12 19 12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 12 9 USB Relay Board PN4031 09 12 10 High Voltage Board PN4031 10 FCX2000 120ES only...

Page 247: ...FCX2000 UM 251 9370 12 20 12 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 12 11 High Voltage Relay Board PN4031 15 FCX2000 120ES only...

Page 248: ...ircuit board is larger than 10 square centimeters No Parts code Parts name Remarks Quantity Unit A U792200700 Main Board FCX2000 1 B U792220760 USB Relay Board FCX2000 1 C U792200710 Control Panel Boa...

Page 249: ...code Parts name Remarks Quantity Unit F C127 on the Switching Power Supply Unit 1 C512 on the Switching Power Supply Unit 1 C513 on the Switching Power Supply Unit 1 Electrolytic capacitors C127 C512...

Page 250: ...l PCB Parts including mercury such as switches and lamps for back light for RoHs Battery Liquid or a powdered toner cartridge and the color toner Plastic including bromine system flame retardant for R...

Page 251: ...Power Supply Unit 1 Remove the four M4L8 binding head screws holding the left top cover and then detach it Left top cover M4L8 binding head screw 2 Disconnect all cables from the main board Main Board...

Page 252: ...ct all the cable from the power supply board 7 Remove the four M3L6 binding head screws holding the power supply board Power supply board M3L6 binding head screw 8 Detach the power supply board 9 Remo...

Page 253: ...instruction 10 Open the control box as shown in the following picture 11 Remove the two M3L6 binding head screws holding the USB relay board USB Relay Board M3L6 binding head screw 12 Disconnect the...

Page 254: ...e four M4L6 binding head screws holding the control part bottom cover and then detach it M4L6 binding head screw Control part bottom cover 3 Remove the six M4L8 binding head screws holding the front b...

Page 255: ...hree M4L10 self tapping screws holding the control panel assembly M4L10 self tapping screw 6 Pull out the control panel assembly from the tray during pushing the control panel cable Control panel asse...

Page 256: ...el bottom cover and the detach it M3L6 self tapping screw Control panel bottom cover 9 Disconnect the LCD flexible cable from the control panel board Control panel board LCD flexible cable 10 Remove t...

Page 257: ...000 UM 251 9370 13 10 13 Target electrical component for WEEE instruction 12 Slide out the LCD to the left from the control cover which is holding by hook of control panel cover Hook LCD 13 Detach the...

Page 258: ...ar Y bar end cover and then detach it Rear Y bar end cover M3L6 binding head screw M3L6 binding head screw 2 Disconnect all cables from the Y relay board Y relay board Y motor cables Y motor M3L6 bind...

Page 259: ...d 1 Remove the seven M3L6 binding head screws holding the Y bar cover and then detach it Y bar cover M3L6 binding head screw M3L6 binding head screw 2 Remove the four M3L6 binding head screws holding...

Page 260: ...n 3 Disconnect all cables from the pen relay board Y home sensor dog Registration mark sensor cables M3L6 binding head screw Y Flexible cable MC flexible cables Pen relay board 4 Remove the two M3L6 b...

Page 261: ...crew 2 Disconnect the high voltage board cable from the relay connectors 3 Remove the four M3L6 binding head screws holding the high voltage board M3L6 binding head screw Electrostatic relay board Hig...

Page 262: ...FCX2000 UM 251 9370 13 15 13 Target electrical component for WEEE instruction 7 Detach the electrostatic relay board...

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