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section 3: installation

page 8

3.1  instaLLatiOn pROCEDURE

Prior to installation, ensure that the system has been power 

flushed and has been suitably drained down. On open vented 

systems, make sure that the feed and expansion tank is isolated.

The Mag One should be installed on the return leg of the circuit, 

between the last radiator and the boiler/heat pump.
The Mag One body can be rotated by 360° and installed in any 

orientation without affecting performance.
Please allow enough clearance around the Mag One to ensure 

the isolating valves can be fully closed.
It is recommended that a clearance of at least 250 mm is given to 

enable the magnet and filter to be removed during servicing.
Sufficient clearance must also be given to ensure that the Mag 

One can be drained easily into a suitable container.
1.  Remove 205 mm of system pipework for the installation, 

making sure that open ends of both pieces are free of debris 

or burrs and ready to receive the nut and olive.

2.  Fit both isolating valves but do not tighten fully. If connecting 

to 22 mm pipe, fit the 28/22 mm reducers supplied in the kit.

3.  Slip the connection block between the flat face of isolating 

valves, taking particular care to ensure that the directional 

arrow on the connection block is pointing in the direction of 

the flow of water. Failure to do so will result in reduced flow 

and inhibited filter performance.

4.  Hand tighten the isolating valves to the connection block 

making sure that the rubber washers provided have been 

situated between the two. When you are happy that 

the connection block and isolating valves are facing an 

appropriate direction for the installation, fully tighten all four 

nuts.

5.  Present the filter to the connection block making sure that 

you have inserted the rubber seal into the inlet connection 

on the filter body. Gently position the filter into the connector 

block and when you are satisfied with the position of the filter, 

hand tighten. If further tightening is required, gentle pressure 

can be applied with a suitably sized set of pump pliers.

! WaRninG !

Excessive tightening of the connection block/filter union 

may irreparably damage the filter.

3.2  nUMbER OF MaGnEtiC FiLtERs  

 REqUiRED

Prior to ordering, ensure you have determined the correct number 

of magnetic filters required for the system.
This will be dependent on pipe sizes of the system and the output 

of the heat source.
Refer to Sections 3.3 and 3.4 for further information.

3.3  instaLLinG WitH pipE siZEs OF  

 22 

mm OR 28 mm

table 3-1:

 22 mm or 28 mm pipe sizes

pipe size

5K differential

(heat pumps)

20K differential

(boilers)

22 mm

≤5.8kW maximum

≤26kW maximum

28 mm

≤10kW maximum

≤36kW maximum

If the output of the heating system exceeds that of the maximum 

kW, then two magnetic filters would need to be installed in parallel 

(not series). Please ensure there is sufficient clearance between 

the two magnetic filters for the lower filter and magnet to be 

removed and for the upper magnetic filter to be drained.

3 instaLLatiOn

 

Figure 3-2:

 22 or 28 mm pipe size

3.4  instaLLinG WitH pipE siZEs OF  

 35 

mm

table 3-3:

 35 mm pipe sizes

pipe size

5K differential

(heat pumps)

20K differential

(boilers)

35 mm

≤15.5kW maximum

≤70kW maximum

If the output of the heating system exceeds that of the maximum 

kW, then two magnetic filters would need to be installed in parallel 

(not series). Please ensure there is sufficient clearance between 

the two magnetic filters for the lower filter and magnet to be 

removed and for the upper magnetic filter to be drained.

Figure 3-2:

 35 mm pipe size

3.5  CasCaDE systEMs

For cascade systems, one magnetic filter will be required for each 

heat source.

Summary of Contents for Vortex Mag One

Page 1: ...UK DOC 0098 Rev 2 0 October 2017 Grant Vortex Mag One Universal Magnetic Central Heating Filter Installation and Servicing Instructions ...

Page 2: ...eans without prior written consent Important Note for Installers These instructions are intended to guide Installers on the installation commissioning and servicing of the Grant Vortex Mag One magnetic filter After installing the magnetic filter leave these instructions with the user Special Text Formats The following special text formats are used in these instructions for the purposes listed belo...

Page 3: ...autionary advice 5 2 Technical data 6 2 1 Materials specification 6 2 2 Magnet specification 6 2 3 Flow rate and pressure drop 6 2 4 Dimensions 7 Contents Page 3 3 INSTALLATION 8 3 1 Installation procedure 8 3 2 Number of magnetic filters required 8 3 3 Installing with pipe sizes of 22 mm 8 or 28 mm 3 4 Installing with pipes sizes of 35 mm 8 3 5 Cascade systems 8 4 COMMISSIONING 9 5 Servicing 9 6 ...

Page 4: ... pressure drop chamber Here particulate is forced through the non ferrous filter and down towards the magnet Through a process of natural convection water then circulates back to the top of the filter and back into the system leaving all magnetite and particulate debris captive at the base of the filter s magnetic core All system contaminants are then easily removed during servicing by isolating t...

Page 5: ...ces Please allow enough clearance around the Mag One to ensure the isolating valves can be fully closed It is recommended that a clearance of at least 250 mm is given to enable the magnet and filter to be removed during servicing Sufficient clearance must also be given to ensure that the Mag One can be drained easily into a suitable container 1 9 Reducing Valves The Mag One is supplied with a pair...

Page 6: ...d drain valve seals EPDM Ball valve and drain valve o ring seals EPDM Magnet Noedymium earth magnets Ball valves connector block and drain valve Brass 2 2 Magnet specification Table 2 2 Magnet specification Gauss G rating 12 000 2 3 FLOW RATE AND PRESSURE DROP 0 01 0 1 1 100 1000 10000 Pressure difference Bar Flow kg h 28mm 22mm 10 2 TECHNICAL DATA Figure 2 3 Flow rate and pressure drop ...

Page 7: ...ly closed It is recommended that a clearance of at least 250 mm is given to enable the magnet and filter to be removed during servicing Sufficient clearance must also be given to ensure that the Mag One can be drained easily into a suitable container Section 2 Technical Data Page 7 Figure 2 4 Mag One dimensions ...

Page 8: ...ion block making sure that you have inserted the rubber seal into the inlet connection on the filter body Gently position the filter into the connector block and when you are satisfied with the position of the filter hand tighten If further tightening is required gentle pressure can be applied with a suitably sized set of pump pliers WARNING Excessive tightening of the connection block filter unio...

Page 9: ... once every twelve months or as required in heavily contaminated systems The Mag One is supplied with a range of replacement o rings and washers should these be needed as well as a brass drain hose adaptor for draining the filter during servicing Prior to cleaning the Mag One filter ensure that the working environment is safe It is advisable to turn the boiler heat pump off before commencing any m...

Page 10: ...ing frost snow or ice fire explosion accident or theft Fault s due to incorrectly sized expansion vessel s incorrect vessel charge pressure or inadequate expansion on the system Fault s caused by external electrics and external components not supplied by Grant Engineering UK Limited Mag One servicing de scaling or flushing Checking and replenishing system pressure Components not supplied by Grant ...

Page 11: ...Telephone number Comments Signature Service 5 Date Engineer Company name Telephone number Comments Signature 8 SERVICE LOG Service 6 Date Engineer Company name Telephone number Comments Signature Service 7 Date Engineer Company name Telephone number Comments Signature Service 8 Date Engineer Company name Telephone number Comments Signature Service 9 Date Engineer Company name Telephone number Comm...

Page 12: ...Grant Engineering UK Limited Hopton House Hopton Industrial Estate Devizes Wiltshire SN10 2EU Tel 44 0 1380 736920 Fax 44 0 1380 736991 Email info grantuk com www grantuk com ...

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