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Compressor Operating Instructions 

 

61099049 

10 

 

During  operation,  the  compressor  surfaces  can  become  particularly  hot.  Avoid 
touching these components. To prevent fires, these surfaces must stay uncovered 
and must be cleaned immediately of dust and deposits. Before any maintenance work 
is carried out and before it is stored, the compressor should be completely cooled 
down. 

Carefully release the hose coupling. When you release the hose coupling, hold the coupling 
piece of the hose firmly with your hand to avoid injuries due to the hose springing back. 

 

4.3.

 

Operating a pressure tank

 

Anyone operating a pressure tank must maintain it in a proper condition, operate it properly, 
monitor it, carry out necessary maintenance and repair work without delay and take the safety 
measures that are needed under the circumstances. 

In individual cases, the competent supervisory authority may order the necessary monitoring 
measures. 

A  pressure  tank  may  not  be  operated  if  it  has  defects  that  endanger  employees  or  third 
parties. 

The  pressure  tank  must  be  checked  regularly  for  damage,  e.g.  rust.  If  you  discover  any 
damage, contact your specialist dealer immediately. 

 

4.4.

 

Operation at cold temperatures

 

At low temperatures, the oil in the crankcase becomes thick and viscous, which can lead to 
start-up problems. 

If necessary, do the following when operating your compressor in the colder seasons: 

1.

 

Let the pressure in the boiler run down to zero. 

2.

 

Open the water drain screw at the bottom of the boiler (Fig. 2 no.7). 

3.

 

Switch on the compressor by pulling up the on/off switch (Fig. 2). 

4.

 

Let the compressor run for 2-3 minutes with the water drain screw open. During this time 
the unit heats up. 

5.

 

After the warm-up time has elapsed, close the water drain screw again. 

6.

 

Now the boiler can fill or build up pressure.  

 

If the compressor still does not start, place it in a temperature-controlled room for 
about ½-1 hour so that it can warm up. 
 

4.5.

 

Operating the equipment

 

Press the plug nipple of the compressed air hose into the respective quick coupling of the 
compressor.  It  locks  automatically.  To  remove  the  compressed  air  hose,  push  the  outer 
coupling ring on the quick coupling towards the pressure reducer.  

 When  opening  the  quick  coupling,  prevent  the  compressed  air  hose  from  springing  back 
uncontrollably by holding it firmly. 

Summary of Contents for 61099049

Page 1: ...ctions Pump 61099049 These operating instructions must be read thoroughly before use and followed These Operating Instructions must be retained for future reference Translation of the original operati...

Page 2: ...sor 9 4 3 Operating a pressure tank 10 4 4 Operation at cold temperatures 10 4 5 Operating the equipment 10 4 6 Switching off the compressor 11 5 Maintenance and care 11 5 1 General maintenance instru...

Page 3: ...the item numbers in the tables Instructions for which the order must be followed are numbered 1 2 3 Lists are marked with bullet points Symbol labels on the device with their meaning Wear hearing pro...

Page 4: ...operation residual hazards and risks become apparent which are not described in this manual the operator is obliged to report this to the manufacturer Do not change the setting of the safety valve Be...

Page 5: ...d against the penetration of medium sized foreign bodies from 12 5 mm It is not protected against the penetration of liquids Therefore the equipment must not be used in damp or wet rooms or outdoors i...

Page 6: ...f using the switch Fig 2 and then disconnected from the mains by pulling the mains plug The compressor can only be prepared for operation by people with sufficient technical expertise All other operat...

Page 7: ...nstructions for correcting malfunctions in Chapter 8 of this manual Failure to observe the safety instructions can result in damage to property and personal injury Before the compressor is restarted w...

Page 8: ...ed is clean dry and well ventilated Make sure that the electrical voltage is constant and does not deviate from the prescribed voltage by more than 4 Make sure that the oil level is within the red ind...

Page 9: ...a good reason and the permissible operating pressure of the compressor should never be exceeded If the permissible operating pressure is exceeded and safety switches and valves are manipulated this c...

Page 10: ...gularly for damage e g rust If you discover any damage contact your specialist dealer immediately 4 4 Operation at cold temperatures At low temperatures the oil in the crankcase becomes thick and visc...

Page 11: ...tch off the compressor press down the on off switch see Fig 2 The unit must never be switched off by pulling out the mains plug Pulling out the mains plug without first pressing down the button on the...

Page 12: ...ional safety of the unit for as long as possible After the first 10 operating hours the crankcase should be cleaned and the oil renewed The oil level Fig 4 no 20 should be checked every 20 operating h...

Page 13: ...at the bottom of the boiler Drain the condensate at least once a week To do this open the drain screw at the bottom of the boiler Fig 1 no 7 until there is no more water in the air coming out The con...

Page 14: ...he unit using the transport bracket provided Always store the compressor in a dry and frost proof room If the compressor is not used for a longer period of time switch it off when it is completely dis...

Page 15: ...g parts worn out 1 Check and re fasten 2 Check and remove foreign body Insufficient pressure build up or reduced ventilation 1 Motor running too slowly 2 Air filter clogged 3 Safety valve leaking 4 Ve...

Page 16: ...Compressor Operating Instructions 61099049 16 9 Component drawing with installation position Figure 4...

Page 17: ...be 61099049 16 1 17 O Circlip 18 3x 2 65 O 61099049 17 2 18 Screw M5x16 61099049 18 4 19 Crankcase cover 61099049 19 1 20 Oil level regulator 61099049 20 1 21 M6x10 bolt 61099049 21 1 22 O Circlip 5 6...

Page 18: ...shaft 61099049 53 2 54 Drain valve 61099049 59 1 55 M8x30 bolt 61099049 54 1 56 Rubber foot 61099049 55 2 57 Nut M8 61099049 56 2 58 Spindle Rp1 2 61099049 57 2 59 Pressure vessel 61099049 58 1 60 Pow...

Page 19: ...ical equipment EC protection objectives were met according to Annex I No 1 5 1 of the Machinery Directive 2006 42 EC The machine also complies with the 2014 29 EU regulations on simple pressure tanks...

Page 20: ...700 Postal and shipping address Wilhelm Fricke SE Zum Kreuzkamp 7 DE 27404 Heeslingen 15 Legal Notice Translation of the original operating instructions for a Compressor Model 61099049 Manufacturer W...

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