GrainPro Gas-Hermetic Fumigation Self Verifying Cocoon Instruction Manual Download Page 14

 

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GrainPro

®

 Gas-Hermetic Fumigation/Self-Verifying Cocoon™ Instruction Manual 

 

MA2021TDB1199-19 

 
 

5.9. 

PROCEDURE FOR PURGING CARBON DIOXIDE (CO

2

5.9.1. 

Calculation: 
a. 

Total Volume – Volume Occupied by the Commodity. 

b.  For every 2.0kg of CO

2

 replaces 1 cubic meter of air. 

c.  Additional 15% will be added to the total capacity. 
d.  Formula: (1-Bulk Density) x Volume x 2 x 1.15. 

COMMODITY 

BULK 

DENSITY 

AMOUNT OF CARBON DIOXIDE (CO

2

) FOR PURGING, kg 

5MT 

10MT 

20MT 

50MT 

100MT 

150MT 

300MT 

320MT 

MT/m

3

 

7.50 

15.0 

30.0 

78.32 

150.0 

227.0 

414.0 

856.0 

Barley 

0.62 

13 

23 

68 

131 

198 

362 

750 

Cashew nuts 

0.50 

17 

30 

90 

173 

261 

476 

987 

Chia seeds 

0.68 

11 

19 

57 

110 

167 

304 

630 

Chickpeas 

0.74 

16 

47 

90 

136 

248 

513 

Cocoa beans 

0.56 

15 

26 

79 

152 

230 

419 

868 

Coffee beans 

0.59 

14 

25 

74 

141 

214 

390 

809 

Cotton seed 

0.40 

10 

21 

36 

108 

207 

313 

571 

1184 

Cowpea 

0.75 

15 

45 

86 

131 

238 

493 

Maize 

0.72 

10 

17 

50 

97 

146 

267 

553 

Millet 

0.63 

13 

22 

67 

128 

193 

352 

730 

Mung bean 

0.75 

15 

45 

86 

131 

238 

493 

Oats 

0.43 

10 

20 

34 

103 

197 

298 

543 

1125 

Paddy 

0.60 

14 

24 

72 

138 

209 

381 

789 

Paddy, rice 
bran 

0.55 

16 

27 

81 

155 

235 

428 

888 

Peanuts, 
shelled 

0.64 

12 

22 

65 

124 

188 

343 

710 

Rice, milled 

0.80 

11 

32 

62 

94 

171 

355 

Rye 

0.72 

10 

17 

50 

97 

146 

267 

553 

Sesame 

0.59 

14 

25 

74 

141 

214 

390 

809 

Sorghum 

0.72 

10 

17 

50 

97 

146 

267 

553 

Soybean 

0.75 

15 

45 

86 

131 

238 

493 

Sunflower 

0.41 

10 

20 

35 

106 

204 

308 

562 

1164 

Wheat 

0.77 

14 

41 

79 

120 

219 

454 

5.9.2.  CO

2

 application: 

a.  Make sure that enough CO

2

 is available on-site. The weight of the CO

2

 in the cylinder is 

supplied by the industrial companies (i.e. 22 kg standard capacities which may be used to 
calculate  the  number  of  cylinders  required).  CO

2

  cylinders  are  available  with  or  without 

siphon (dip tube). For rapid flushing, the cylinder without siphon should be inverted. 

b.  For rapid flushing, the cylinder should 

be inverted using mechanical inverter. 
However,  the  cylinders  with  siphon 
should  be  in  upright  position  during 
flushing. 

 

c.     If  a  mechanical  inverter  is  not 

available, a makeshift inverter can be 
made  using  sand  bags  or  other 
improvised  technique.  The  cylinder 
should be inverted with its top resting 
on one sand bag and the bottom end 
resting  on  pile  of  two  or  three 
sandbags high.  

 

Summary of Contents for Gas-Hermetic Fumigation Self Verifying Cocoon

Page 1: ...GRAINPRO GAS HERMETIC FUMIGATION SELF VERIFYING COCOON INSTRUCTION MANUAL MA2021TDB1199 19...

Page 2: ...737 177 767 Fax 254 710 933 717 Email sales grainpro com GrainPro Mexico S de RL de CV Ctoo Garona No 903 Secci n Tres Col Amberes 37237 Le n Gto Mexico Mobile 52 1 477 392 0851 Email guillermo grainp...

Page 3: ...edure for purging carbon dioxide CO2 13 Monitoring the oxygen level and Relative Humidity RH 16 Dismantling 17 6 PREVENTING CONDENSATION 18 Why does condensation occur 18 Moisture Content MC requireme...

Page 4: ...ADVANTAGES 1 1 1 Preserves the quality of the stored commodities 1 1 2 Moisture level of the commodity remains constant 1 1 3 The commodity can be stored at ambient temperature instead of using energ...

Page 5: ...Contents a G HF Cocoon Top and Bottom b GrainShade c Small parts d Repair kit e Instruction manual 2 2 ZIPPER PULL 2 2 1 For zipper sealing 2 2 2 One 1 set left and right 2 3 PATCHING MATERIAL 2 3 1 W...

Page 6: ...aterial for outdoor installation 2 7 2 One 1 piece 2 8 EXTRA ROPE 2 8 1 For tying the GrainShade 2 8 2 Ten 10 meters long min 2 9 RODENT GUARD 2 9 1 For platform post to prevent rodent access when sto...

Page 7: ...H cm inch HEIGHT cm inch VOLUME m3 GP G HF Cocoon 005 5 297 5 117 13 165 0 64 96 150 0 59 06 7 36 GP G HF Cocoon 010 10 330 0 129 92 297 5 117 13 150 0 59 06 14 73 GP G HF Cocoon 020 20 398 0 156 69 3...

Page 8: ...e 5 1 3 If ground will be used as flooring put a layer 5cm of fine sand or any equivalent on top of the soil as ground foundation 5 1 4 During loading make sure that workers do not wear shoes with spi...

Page 9: ...d commodity optional for larger G HF Cocoon a Stacking of grains involves diverse equipment such as conveyor forklift or crane b Operations provide continuous stacking without delays especially for ou...

Page 10: ...ant Required CaCl2 for 6months of Storage MT grams grams GP G HF Cocoon 005 5 50 300 GP G HF Cocoon 010 10 100 600 GP G HF Cocoon 020 20 200 1200 GP G HF Cocoon 2 050 50 600 3600 GP G HF Cocoon 3 050...

Page 11: ...NOTES To make zipping easier a second person should pull the top and bottom liners zipper tracks close to each other as the zipper pull advance Apply the silicon spray to the zipper track to ensure ea...

Page 12: ...ront of the G HF Cocoon under the flap 5 5 6 Ensuring a complete hermetic closure a Check to ensure the entire length of the zipper track is fully closed b If not press the zipper halves together by h...

Page 13: ...5 7 USE OF SECURITY TAPE OPTIONAL Note Security Tape is not included in the package Security tapes are recommended to help us or our customers to identify if the Cocoon zipper has been deliberately o...

Page 14: ...98 543 1125 Paddy 0 60 7 14 24 72 138 209 381 789 Paddy rice bran 0 55 8 16 27 81 155 235 428 888 Peanuts shelled 0 64 6 12 22 65 124 188 343 710 Rice milled 0 80 3 6 11 32 62 94 171 355 Rye 0 72 5 10...

Page 15: ...g the pressurized hose and the pipe connector during CO2 flushing a During this procedure some ice may form around the gas inlet port and high pressure hose b If this happens do not touch the PVC line...

Page 16: ...ieve best result b When storing commodities leave the G HF Cocoon sealed until it is unloaded completely 5 10 2 Use of an oxygen analyzer a During the first 15 days of installation oxygen level should...

Page 17: ...ightly Hide the humidity indicator with the zipper cover 5 10 5 Instruction when Indicator turned Pink a Replace the pink indicator with an unused blue indicator Make sure the plug is dry and the repl...

Page 18: ...ng trapped warm air inside the G HF Cocoon can prevent condensation at the top layer This is the role of the GrainShade i e Prevents heating up the air inside the G HF Cocoon by repelling solar radiat...

Page 19: ...g port 7 2 PHYSICAL INSPECTION 7 2 1 Check the zipper track for any small opening s and push the opened track section by hand 7 2 2 No slack material should be developed near the ground 7 2 3 If slack...

Page 20: ...enance a Check the patched PVC occasionally and replace or re patch if necessary 7 4 PROHIBITED ITEMS NOT ALLOWED TO SHIP 7 4 1 The Silicone spray for zipper lubrication and Glue for patching PVC mate...

Page 21: ...OF RODENT GUARD RG 7 8 1 For protection against rodent attacks one set contains 4 pieces a One set can be installed on any platform legs with leg perimeter round or square of 22 cm 9 to 44 cm 17 b If...

Page 22: ...rmite barrier treatment 7 9 3 Termite Treatments a The traditional method of controlling subterranean termites was to apply a liquid pesticide known as a termiticide to the soil This chemical treatmen...

Page 23: ...8 8 CAN RODENTS BITE THROUGH THE PVC MATERIAL OF AN INSTALLED G HF COCOON Yes but only if the sides are sagging not stretched firmly Rodents penetrate the smooth slippery surface of a G HF Cocoon if t...

Page 24: ...required for the replacement of defective Products with good Products at the site of installation GrainPro shall have no obligation under the warranty to replace defective Products or parts thereof i...

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