Grady-White Boats FISHERMAN 230 Owner'S Manual Download Page 72

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I M I T E D

A R R A N T Y

9–4

Summary of Contents for FISHERMAN 230

Page 1: ...andards that have served our owners through some truly extraordinary conditions since our first models built in 1959 The seaworthiness and safety of your Grady White is highly dependent on the operation maintenance and care of your boat so please read this manual thoroughly and keep it around for reference If you need further explanation or hands on help don t hesitate to ask the people at your Gr...

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Page 3: ... 7 Suggested Boating Classes And Reading Material 2 8 CH A P T E R 3 GE NE R A L I N F O R M A T I O N Fueling 3 1 Environmental Protection Agency 3 2 Pollution Regulations 3 2 Discharge of Oil or Hazardous Substances 3 2 Disposal of Plastics or Garbage 3 2 Trailering 3 2 Predeparture 3 2 Casting Off And Approaching The Dock 3 2 Anchoring 3 3 Towing 3 3 Shallow Water 3 4 General Information On Boa...

Page 4: ...aulking Gasket 6 5 Hardware Stainless Steel Rails 6 5 Hardware Mounting 6 5 Maintenance Procedure For Anodized Aluminum Components 6 5 Fuel System Maintenance 6 6 Fuel Tank Compartment 6 7 Batteries 6 7 LED Lighting 6 8 180 192 232 255 285 306 307 DC Accy Wiring Color Fuse Breaker 6 9 CH A P T E R 7 WI N T E R I Z A T I O N A N D ST O R A G E General 7 1 Boat Storage 7 1 Cleaning And Lubricating T...

Page 5: ...k Pump out 8 9 Portable Head With In line Macerator 8 9 Outriggers 8 10 Ski Tow Bar 8 10 Stereo 8 10 T top 8 10 I nfor m at i onal D raw ings 8 11 Access Plate And Rigging Tube Locations 8 11 Typical Outboard Switch Panel Wiring 8 12 Accessory Wiring 8 13 Fuel System 8 14 Battery Wiring with Select Switch 8 15 Freshwater System 8 16 Labels And Locations 8 17 Portable Head Layout 8 18 Livewell Wash...

Page 6: ...T A B L E O F C O N T E N T S ...

Page 7: ...located on the next to last page of this manual Upon the purchase of your new Grady White Boat the dealer will fill out a warranty card This card will be kept on file at the dealership and at the Grady White factory A copy will be provided for your records and should be kept with other valuable documents for future reference For questions regarding your warranty please contact your dealership DEAL...

Page 8: ...nspection Refer to the engine s owner s manual for the proper maintenance schedule Grady White Boats has a permanent record of your boat which is retained under its Hull Identification Number HIN Data regarding equipment and accessories as well as dealer shipping information is documented When contacting your dealer concerning warranties or service please have all relevant information such as seri...

Page 9: ...s which WILL cause severe personal injury or death if the warning is ignored W A R N I N G This symbol alerts you to potentially hazardous situations or unsafe practices that COULD result in severe personal injury or death if the warning is ignored C A U T I O N This symbol alerts you to potentially hazardous situations that MAY result in minor personal injury or cause product or property damage i...

Page 10: ...W E L C O M E 1 4 ...

Page 11: ... inland and international waters ADDITIONAL RECOMMENDED EQUIPMENT In addition to the required safety equipment there are additional items that will provide an extra margin of safety and convenience for you and your passengers while boating For an extended list of basic gear tools and spare parts reference page 24 of the pamphlet Sportfish Cruisers Yachts Owner s Manual enclosed with this manual Ke...

Page 12: ...ish Cruisers Yachts Owner s Manual Rendering Assistance The owner or operator of a vessel is required by law to render all practical or necessary assistance to any person or vessel affected by collision accident or casualty However you are not required to endanger your vessel or passengers to render assistance Accident Reporting Report all boating accidents to your local authorities Federal regula...

Page 13: ...ng and safe operation in the event of an emergency While boating passengers should be settled in a safe position Use hand holds and rails for steadiness Do not allow bow transom or gunwale riding The captain is ultimately responsible for their passenger s safety Keep your boat speed under control Respect for other boaters and those on shore are common courtesies The boat s operator is responsible ...

Page 14: ...o meet the more stringent standards of the NMMA The NMMA is a national trade organization serving all elements of the recreational boating industry including manufacturers of boating equipment With this tag you can have confidence in the safety of your boat This label means that Grady White has designed and built your boat to the ABYC standard H 8 buoyancy in the event of swamping Basic flotation ...

Page 15: ... limit for an outboard You and your passengers will be in jeopardy and your warranty void if any of these stipulations are exceeded The capacity plate indicates maximum load under normal conditions The capacity plate does not release the operator from the accountability of rational judgement Allow yourself an extra margin in rough waters and adverse conditions by reducing the boat s capacity Maint...

Page 16: ...s in excess of 5 mph 4 3 knots Your boat s designated occupant positions are indicated by an X on this boat layout diagram Remain in these areas and use the available grabrails or handholds while the boat is in motion to avoid injury or falling overboard This 230 layout is shown with the optional fold away aft bench seat If this seat is not installed in your boat the occupants may stand on either ...

Page 17: ... the motorwell area Do not board your vessel with the engine s running Also do not occupy the motorwell area with the engine s running Operators need to be aware of the influence of other boats on their vessel as well as the effects they have on neighboring crafts Of primary concern is the operation of an auxiliary generator with boats moored along side each other This situation creates an atmosph...

Page 18: ...urge you to attend any instructional classes sponsored by these organizations Reference page 10 of Sportfish Cruisers Yachts Owner s Manual for training options and page 28 for information on charts and maps For further knowledge on boating we advise that you review the following publications Piloting Seamanship And Small Boat Handling Chapman Boatman s Handbook Tom Bottomly Sorensen s Guide To Po...

Page 19: ...ers with a 10 micron rating on your boat for emergency replacement if required Before Fueling Shut down all engines Turn battery select switch es to off to insure that all fans lights etc are off Close all ports hatches windows and engine compartments to prevent fumes from accumulating in closed areas Extinguish cigarettes and all other lighted materials Have a fire extinguisher near During Fuelin...

Page 20: ...disposal of other types of garbage within specified boundaries from shore TRAILERING The adjustment and balance of your boat on the trailer determines how easily your boat may be transported The tongue weight on the hitch ball should be 5 10 of the total weight of your boat motor and trailer Tail heavy loads cause swaying while trailering The rollers and or bunkers of your trailer should be adjust...

Page 21: ...ye The tow line should then be attached to the bow eye or to a bridle on the towed boat The tow line should be a minimum of twice the length of the towing boat the longer the better Do not try to run in too close when passing the towline to the other boat Send either a light line or attach the towline to a life preserver to be pulled in Be aware of the other boat s propeller The towed boat should ...

Page 22: ... ON BOAT HANDLING The best method of learning how to handle and obtain the best performance from your boat is to practice and experiment After several hours of operation you should experiment with the throttle settings to discover the setting that will be the most comfortable and economical range for your particular load conditions We suggest that you make a speed and RPM chart to obtain the most ...

Page 23: ... join Hatch an opening in the deck to provide access below Headroom vertical distance between the floor and over head structure or canopy ceiling Hull major component that provides a watertight platform buoyant enough to float a craft and its load Keel the major longitudinal member of a hull the lowest external portion of the boat Knot a measurement of speed equal to nautical miles per hour Lee th...

Page 24: ...G E N E R A L I N F O R M A T I O N 3 6 ...

Page 25: ... passengers and fuel are added This extra load will affect the performance of your boat according to the distribution of the weight Another type of extra load that could affect performance is the accumulation of water in the bilge Keep the bilge dry to eliminate this type problem Marine Growth Maximum performance is obtained only when your hull bottom is clean Marine growth on the bottom of the bo...

Page 26: ...PROPULSION SYSTEM OUTBOARD The engine manufacturer supplies all vital information concerning your engine s in the Operation and Maintenance Manual s Details of important engine functions such as the lubrication system cooling system and alarm monitoring system are outlined in these manuals Your familiarization with this engine reference material will result in the proper usage and service essentia...

Page 27: ...t exposed to the elements If you operate in salt water areas lubrication is extremely important and you should make frequent inspections for corrosion Hydraulic Steering Hydraulic steering systems require regular preventative maintenance for continued safe and reliable operation The oil level in the helm pump must be maintained within acceptable operating levels A low oil level will allow air to g...

Page 28: ...mum forward thrust so reverse thrust will not be as efficient All controls have a neutral safety mechanism This mechanism will not allow the engine to start when the control is in gear You may use the neutral lock out feature on the control handle to increase the flow of fuel to the engine while remaining in the neutral position Reverse the shift mechanism to stop a boat that is moving forward Thi...

Page 29: ...e see the Yamaha owner s manual for detailed instructions on customizing Fuel Level This feature indicates the gas tank s fuel level Remember two things when reading this gauge The accuracy of your gauge varies with the attitude of your boat in the water trim or list The fuel pickup tube inside the gas tank is not capable of withdrawing all of the fuel from the tank For these reasons never operate...

Page 30: ...battery Readings of 11 or below indicate a weak battery which may not start the engine A reading of 13 to 15 volts when the engine is running is normal Readings over 15 volts may indicate regulator problems Low or fluctuating readings may indicate loose connections or trouble in the regulator and alternator circuit Cooling Water Temperature with Warning This feature indicates the temperature of th...

Page 31: ...tion or questions on the accessories included on your boat More detailed descriptions of switch functions are located in Chapter 8 of this manual This drawing represents a generic switch panel layout Actual panels will differ depending on the boat model and optional accessories installed during manufacturing AFT BILGE ACC WIPER MACERATOR M FWD BILGE ELEC BOX HORN NAV ANCHOR COCKPIT LIGHT LIVEWELL ...

Page 32: ...I N S T R U M E N T A T I O N A N D S W I T C H E S 5 4 ...

Page 33: ...hough gel coat has a hard smooth surface it does contain microscopic pores that will allow surface discoloration if not kept clean Maintenance Normal exterior finish maintenance of your Grady White is similar to the care you would give your automobile Do not use caustic highly alkaline cleaners or those containing ammonia These cleaning agents may darken gel coat The resulting stain is a chemical ...

Page 34: ... pad When buffing is complete wash away compound with clear water and dry the area Once the area is clean it may be waxed This will enhance the gloss while providing a seal to retard staining or soil accumulation See a local dealer for advice on wax for your boating region The wax film will seal the pores as well as enhance the looks of your boat Do not wax surfaces that may be walked on they will...

Page 35: ...gallon 3 8 L of warm water Let soak until mildew and stains can be brushed out with a common kitchen brush Rinse thoroughly with cold water until all soap is removed Allow fabric to air dry completely Do not steam press or dry in an electric or gas dryer This will damage the canvas fabric Water repellent was applied to your canvas during manufacturing The repellent may have diminished after extend...

Page 36: ...ld detergent and fresh water Commercial cleaners for vinyl also work well Since the seams of your exterior upholstery are not waterproof your upholstery should be stored in the cabin or covered when not in use Exterior cushions will trap moisture between themselves and the gel coat If a cushion is not removed to allow the moisture to dry blistering of the gel coat may occur Cockpit bolsters may be...

Page 37: ...kage This is crucial in fiberglass areas that have been reinforced with plywood A hole sealed improperly allows water inside the fiberglass leading to saturation of the plywood reinforcement MAINTENANCE PROCEDURE FOR ANODIZED ALUMINUM COMPONENTS Lean Bars Rod Holders T top and Hardtop Frames Outriggers Etc Due to the nature of anodized aluminum and the harsh exposure conditions of the marine envir...

Page 38: ... the problem goes away the source must be in the boats fuel system One component that should be inspected if a restriction occurs is the anti siphon valve If fuel does not flow properly through this part it must be cleaned and or replaced Annually conduct a detailed inspection of fuel system components especially those hidden from routine inspection Replace any fittings deteriorated hoses clamps o...

Page 39: ...nd the engine manufacturer for appropriate battery specifications Replacements batteries should always be of the same brand model age and size Never mix different types of batteries The Marine Master 27M6 is a wet cell maintenance free battery that utilizes demineralized electrolyte and calcium alloy grids These features reduce water loss and extend the life of the battery However this battery is ...

Page 40: ...the event of an accident immediately seek medical attention LED LIGHTING LED light emitting diode fixtures do not have bulbs and are not serviceable LED s have extremely long life and should not need replacement during the life of the boat In the event of damage or malfunction the entire light assembly should be replaced See your Grady White dealer for replacement LED lights W A R N I N G Do not a...

Page 41: ...console rigging area Positive to Switches 306 only 14 ga Red 5 0 In line Solenoid Down 306 only 14 ga Green Orange N A N A Up 306 only 14 ga Blue Orange N A N A Miscellaneous 12 Volt Accessory Outlets 10 ga Red Orange 15 0 Fuse Block Amplifier 10 ga Red 10 0 Fuse Block Amp Remote 16 ga White Purple N A N A Accessory Negatives Branch Black1 N A N A Accessory Negatives Mains 4 6 or 10 ga Black N A N...

Page 42: ...M A I N T E N A N C E A N D S E R V I C E 6 10 ...

Page 43: ...lifting or transporting they should be in proper condition and tied together to prevent any movement separating or slipping which could cause damage to the boat If fork lifts are used to move the boat the forks should be padded contoured to match the hull bottom and in a secure location under the hull in alignment with the stringers The forks should be long enough to prevent the boat from rocking ...

Page 44: ... windows doors and hatches Check hinges for corrosion Lubricate hinges as necessary DRAINING AND WATER SYSTEM If the boat is stored out of water remove the garboard drain plug to keep the bilge dry Store your boat with the bow elevated for drainage Drain all water tanks hoses filters and pumps to prevent freeze damage The freshwater system may be drained by running any faucet or shower until the t...

Page 45: ...on to winterization guidelines the following checklist can be used as a guide for storing your boat Additional details should be added as needed for your personal application Remove all loose items and personal effects Remove any detachable and valuable equipment such as electronics Store all electronics inside Your compass should be covered for the winter Ultraviolet rays from the sun will cloud ...

Page 46: ...k operation of all electrical circuits Check the hoses on the freshwater system and close all valves fill freshwater system and check for leaks Perform maintenance on engines according to the manufacturer s manuals prior to returning them to service Check all engine and steering control cables and linkage for operation Lubricate cables and linkage as necessary Check safety equipment including flar...

Page 47: ...Steering Hose Length 20 6 1 m Control Cable Length 18 5 5 m Maximum Capacities Persons 10 or 1650 Lbs 748 4 kg Weight 2800 Lbs 1270 kg Outboard Max HP 300 HP 223 7 kW O p t i o n a l F e a t u r e s ACCESSORIES Anchor windlass Bow lifting ring Casting platform insert with cushion Cockpit bolsters Cockpit shower with 10 gal 37 9 L freshwater tank Cooler upgrade removable 65 qt 61 5 L Yeti cooler fo...

Page 48: ...starboard fishbox cushions Ski pylon Stereo with digital audio inputs and built in Bluetooth Swim platform with ladder T top fiberglass with radio box storage net dome light spreader light rod holders 4 radar flat outrigger plates Windshield wiper CANVAS Bimini top with boot T top front side wing curtains ...

Page 49: ...tch activates the livewell system Macerator optional This switch activates the macerator pump that empties the portable head reservoir Navigational Anchor Lights This three position switch NAV OFF ANC changes the lighting configurations to running or anchor lights Raw Water This switch activates the raw water washdown system Wiper optional This switch powers the windshield wiper Accessory Switches...

Page 50: ... use alternate between the battery 1 and battery 2 positions The battery that is selected will provide power to the engine and accessories In an emergency situation when neither battery will start the engine the select switch allows you to combine the power of both batteries by selecting 1 2 However once the engine is started you should return the switch to the 1 or 2 position See Battery Wiring w...

Page 51: ...il the black flange makes contact with the flange on the drain fitting Water will enter through a plenum along the side of the livewell and be distributed through a series of holes arranged vertically along the plenum The water will rise to a depth even with the strainer on the standpipe and drain overboard To evacuate debris and bait waste from the bottom of the box while the livewell is in opera...

Page 52: ...raulically operated The trim tab system consists of a hydraulic pump a switch with an integrated indicator and an auto retract feature The switch controls the pump which lowers and raises the trim tabs The indicator allows monitoring of the trim tab s position The auto retract feature causes the pump to raise the tabs every time the ignition switch is turned off Trim tabs are used to regulate the ...

Page 53: ... you will likely want to raise the tabs slightly when underway to avoid plowing water With the tabs in the bow down position you will be able to maintain a plane at the least possible RPMs Trim Tab Pump Location The trim tab pump is located beneath the aft port storage compartment The hydraulic fluid level should be checked on a seasonal basis WASHDOWN RAW WATER To operate the raw water washdown o...

Page 54: ...onnect the garden hose to the fitting on the panel With the engine off turn on the water supply and let the water flush the passages Follow the engine manufactuer s recommendations for duration and frequency of flushing The water supply does not need to be turned off before disconnecting the garden hose from the fitting When flushing the engine when your boat is in water tilt the engine up to achi...

Page 55: ...y be vacuumed out through the deck fitting or discharged through a seacock in the hull bottom The macerator pump is located behind the access door on the aft wall inside the console Using Deck Pump out Fitting 1 Locate the Y valve behind the access door on the aft wall inside the console Place the Y valve handle in the deck pump out position handle pointed up 2 Remove the cap from the deck pump ou...

Page 56: ...ax your outriggers During assembly grease all threads bolts and tubes where one section is inserted into another Disassemble and regrease all applicable surfaces on an annual basis SKI TOW BAR The ski tow bar is designed to be removable when not in use Be careful to properly tighten all hardware when assembling the ski tow bar for use STEREO The stereo is a marine AM FM receiver with an integrated...

Page 57: ...formationalDrawings A c c e s s P l a t e A n d R i g g i n g Tu b e L o c a t i o n s D A A 2X C B 6 6 6 6 6 Access Plate 6 Access Plate 4 Access Plate in Head Description Qty 1 ea 1 ea 3 ea B C A 3 x 44 3 x 74 3 x 14 1 ea D 3 x 110 ...

Page 58: ...her switches and accessories 3 Indicator lights are incorporated into the switches where needed Orange White Horn Gray Bow Lights Gray Red Mast Light or Gray White Pole Light Brown Black Forward Bilge Pump Manual ON Orange Black Starboard Wiper Orange Wiper Positioning Blue Yellow Cockpit Lights Brown Aft Bilge Manual ON Orange Brown Livewell Blue Red Livewell Light Orange Power Source Blue Black ...

Page 59: ...BLUE YELLOW COCKPIT LT HORN ORG WHT BL GRN DOME LT FUSE BLOCK TERMINAL BLOCK RED BLK FRESHWATER PUMP ORG BL SWITCH PANEL FUEL TANK SENDING UNIT GRN PINK RIGGING TUBE BLUE YELLOW BREAKER PANEL 6 GA RED RED PINK BRN WHITE 12 GA ORG BRN 16 GA ORG BRN BRN WHITE BRN FLOAT BILGE PUMP SWITCH ...

Page 60: ...2 3 0 F I S H E R M A N 8 14 F u e l S y s t e m Fuel Fill Fuel Filter Primer Bulb 123 Gallon 465 6 Liter Fuel Tank Fuel Vent Carbon Canister ...

Page 61: ...Cranking Lead 2 ga Red Battery 1 Positive 2 ga Red Battery 2 Positive Battery 2 Battery 1 2 ga Black 16 ga Brn Wht Aft Float 16 ga Brn Red Fwd Float 16 ga Red Pnk 12V Constant 4 ga Red Main Accy Positive 1 2 1 OFF 2 2 ga Black Engine Negative 16 ga Green Fuel Ground 4 ga Main Accy Negative Aft ...

Page 62: ...2 3 0 F I S H E R M A N 8 16 F r e s h w a t e r S y s t e m Cockpit Shower Fresh Water Pump Strainer Rigging Tube 3 8 Clear Hose Water Fill Vent 10 gal Water Tank ...

Page 63: ...n monoxide poisoning include nausea headache dizziness or drowsiness and lack of consciousness Get fresh air if anyone shows signs of carbon monoxide poisoning See Owner s Manual for information regarding carbon monoxide poisoning CO CO CO CO CO CO CO CO CO CO CO CO CO CO CO CO CO DANGER Carbon monoxide CO can cause brain damage or death Engine and generator exhaust contains odorless and colorless...

Page 64: ...2 3 0 F I S H E R M A N 8 18 P o r ta b l e H e a d L a y o u t Y valve Portable Head In line Macerator Deck Pump out Head Vent Discharge Seacock ...

Page 65: ... E R M A N 8 19 L i v e w e l l Wa s h d o w n L a y o u t 1100 GPH Livewell Pump Seacock Washdown Outlet Livewell Inlet Livewell Overboard Drain Raw Water Pump Washdown Seacock Raw Water Strainer Thru Hull Fitting ...

Page 66: ... S H E R M A N 8 20 Ty p i c a l L i v e w e l l Wa s h d o w n S y s t e m Intake Strainer Water Inlet Facing Fwd To Washdown Fitting Pump Forward To Livewell Forward Hull Bottom Seacock Washdown Pump Strainer ...

Page 67: ...2 3 0 F I S H E R M A N 8 21 T h r u H u l l D e ta i l Fuel Tank Vent Head Vent Scupper Forward Fishbox D E C Livewell A B D A C E B F Aft Bilge F A D ...

Page 68: ...t e r e o S y s t e m L a y o u t 6 Speakers Stereo 10A Fuse on Stereo Positive Memory 10A breaker in battery select box Hideaway Unit Remote Stereo Harness 1 Meter Remote Extension Harness Memory wire in hull harness Stereo Antenna ...

Page 69: ...s and electronics equipment All repairs are subject to prior written authorization by Grady White Boats Incorporated NO BOAT IS TO BE SENT TO THE GRADY WH1TE FACTORY AND NO REPAIRS MADE WITHOUT SUCH WRITTEN AUTHORITY The Five Year Structural Hull Warranty is transferable to the second and subsequent owners for the remainder of the five 5 years from the date of delivery to the original purchaser Th...

Page 70: ... of cosmetic surface finishes including gel coat cracking crazing blistering discoloration chalking or fading chrome plated or painted metal aluminum and stainless steel finishes plastics or acrylic materials windshields glass breakage all vinyl upholstery and canvas instruments and gauges and leakage around windshields windows hatches and other apertures Failure of the owner to use maintain or st...

Page 71: ...rior written authorization from Grady White Boats Incorporated THESE WARRANTIES ARE EXPRESSLY MADE IN LIEU OF ALL OTHER WARRANTIES DURATION OF ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR OTHERWISE SHALL BE LIMITED TO AND COINCIDENT WITH THE DURATION OF THESE EXPRESSED WARRANTIES THIS WARRANTY SHALL NOT BE VALID UNLESS THE FACTORY WARRANTY POSTCARD IS PROPERLY EXE...

Page 72: ...L I M I T E D W A R R A N T Y 9 4 ...

Page 73: ...ership or Previous Owner _______________________________________ Date Purchased ________________ About Your Boat 1 What type of power is your boat equipped with Single OB Dual OB Inboard Outboard 2 What engine brand does your boat have Johnson Mercury Evinrude Yamaha Volvo Other 3 Engine horsepower total if twin power ________ 4 Is your new Grady White the first boat you ve ever owned Yes Please s...

Page 74: ...Sportfishing Boating World Florida Sportsman Power Motoryacht Wall Street Journal Boats U S Offshore Saltwater Sportsman Other ____________________ 10 What is your age Under 25 25 34 35 44 45 54 55 64 65 or older 11 Which of the following best describes your educational background Some High School Some College or Technical Some Post Graduate Work High School Graduate College Graduate Post Graduate...

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