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Repair
8
311762ZAP
c.
For XP Lowers 145cc and larger:
Remove
inlet ball, bottom o-ring, and shim. Then remove
remaining o-rings from top and bottom grooves
of inlet ball guide (15).
6. Stand lower upright in large vise. Using a rubber
mallet, loosen, but do not remove packing nut (2).
7. Remove locking pin (10) from lower cylinder (11).
8. Unscrew and lift outlet housing (8) straight up off
cylinder. Be careful not to scratch displacement rod
(1).
9. Remove cartridge assembly. Remove o-ring (27* or
29*) from bottom of outlet housing (8), and then
unscrew packing nut (2) from packing cartridge (7).
Remove female gland, male gland, v-packings (3),
and spring from packing cartridge (7).
F
IG
. 3: Disassemble XP Lowers 145cc and larger
WLD
TI8274a
2
TI8269a
10
NOTICE
To reduce the possibility of costly damage to
displacement rod (1) and lower cylinder (11), first
place lower cylinder on a soft block of wood. Always
use a rubber mallet or an arbor press to drive the
displacement rod out of the lower cylinder. Never use
a hammer to drive the rod out. Damage to the rod
end will shorten pump life.
TI8309b
8
1
TI8467a
2
3
7
8
}
32*
Female Gland
Male Gland
Spring