Graco Wolverine A261 Series Instructions-Parts List Manual Download

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334513N

Instructions-Parts

Wolverine

Chemical Injection

Pump

Electric pump for injecting chemicals at well sites.

For professional use only.

Not approved for use in explosive atmospheres or hazardous locations unless otherwise

stated in the model approvals section.

See page 3 for model information, including maximum working pressure.

Important Safety Instructions

Read all warnings and instructions in this manual.

Save all instructions.

Summary of Contents for Wolverine A261 Series

Page 1: ...r professional use only Not approved for use in explosive atmospheres or hazardous locations unless otherwise stated in the model approvals section See page 3 for model information including maximum w...

Page 2: ...en Packings 26 Storage 26 Troubleshooting 27 Repair 30 Disconnect Pump 30 Pump Repair 32 Drive Section Repair 33 Reconnect Pump 34 DC Motor Brush Repair not Hazardous Location C1 D1 or ATEX 35 Check V...

Page 3: ...172 1 2 in 1250 8 6 86 5 8 in 900 6 2 62 3 4 in 600 4 1 41 A265xx A295xx 115 VAC Large 3 16 in 10 000 69 0 690 1 4 in 6000 41 3 413 3 8 in 2500 17 2 172 1 2 in 1250 8 6 86 5 8 in 900 6 2 62 3 4 in 600...

Page 4: ...2 62 3 4 in 600 4 1 41 A275xx 115 230 VAC Hazardous Location 3 16 in 10 000 69 0 690 Class I Group C D Class II Group F G 1 4 in 6000 41 3 413 3 8 in 2500 17 2 172 1 2 in 1250 8 6 86 5 8 in 900 6 2 6...

Page 5: ...2 Groups A B C D 1 4 in 6000 41 3 413 3 8 in 2500 17 2 172 1 2 in 1250 8 6 86 5 8 in 900 6 2 62 3 4 in 600 4 1 41 A283xx 24 VDC Variable Speed Brushless 3 16 in 10 000 69 0 690 1 4 in 6000 41 3 413 3...

Page 6: ...8 328 6000 41 3 413 3 8 in 1500 10 3 103 2000 13 8 138 2500 17 2 172 1 2 in 800 5 5 55 1000 6 9 69 1250 8 6 86 5 8 in 500 3 4 34 700 4 8 48 900 6 2 62 3 4 in 350 2 4 24 450 3 1 31 600 4 1 41 Drive Co...

Page 7: ...C D Class II Group F G CI 24H xx x 24 VDC Hazardous Location CI 3AH xx x 115 230 VAC Hazardous Location Class I Group C D Class II Group F G T3C CI 4AH xx x 230 460 VAC 3 Phase Hazardous Location Dri...

Page 8: ...Wolverine Assembly Identification Plate A29150 CI 12S 3XD 3XD C A 1500 10 3 1500 10 3 Graco Inc P O Box 1441 Mpls MN 55440 USA Model Number Configuration Number Date Code Side 1 Side 2 CI 12 S 3 X D...

Page 9: ...Box 1441 Mpls MN 55440 USA CI 12S 57 0 Model Number Configuration Number Date Code CI 12 S 5 7 0 Chemical Injection Voltage Motor Drive Side 1 Drive Side 2 Qualifier Voltage Motor Drive Side 1 Drive...

Page 10: ...the fluid module NOTE See Reconnect Pump page 34 for fluid section installation instructions NOTE Fluid module approvals information is found on page 5 FIG 3 Example of the Fluid Module Identification...

Page 11: ...ss steel plungers for longer plunger and packing life as well as better corrosion resistance Advanced configurations are available with a cycle counter factory installed to allow the pump to oper ate...

Page 12: ...y grounded hoses Stop operation immediately if static sparking occurs or you feel a shock Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work a...

Page 13: ...ns in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Specifica tions in all equipment manuals Read fluid and solvent manufacturer s warning...

Page 14: ...s Injection Pump Components Wolverine Advanced Motor Stand Motor Junction Box Wolverine Hazardous Location C1 D1 Wolverine Continuous Injection C1 D2 Inlet Check Valve Optional Second Pump Prime Bleed...

Page 15: ...Model and Component Identification 334513N 15 FIG 5 Wolverine ATEX Pump Components Motor Wolverine ATEX Gear Reducer Motor Junction Box...

Page 16: ...to filter particles from the fluid before in reaches the pump Fluid shutoff valves N shuts off fluid flow Pressure relief valve F overload protection Flush Before Using Equipment The equipment was te...

Page 17: ...ump A is the only component in FIG 6 supplied by Graco All other components are sup plied by customer Key A Pump B Power Source C Tank D Pressure Relief Valve E Inlet Line F Outlet Line G Pressure Rel...

Page 18: ...l other components are supplied by customer Key A Pump B Power Source C Tank D Pressure Relief Valve E Inlet Line F Outlet Line G Pressure Relief Line H Inlet Port J Outlet Port K Manifold Assembly in...

Page 19: ...injection line blockage to reduce the risk of skin injection and damage to the pump ensure the pressure relief valve is set at or below the maxi mum working pressure of the pump To reduce the risk of...

Page 20: ...ons and motor opera tion For Variable Speed AC models CI 1AD xx x The pump assembly has 12 feet 3 7 m of motor cable 1 Connect the green motor wire to a ground location 2 Connect the white motor wire...

Page 21: ...upplied rated per local electrical code See FIG 10 and FIG 11 for wiring diagrams and Technical Specifica tions on page 58 for current ratings 3 Connect a user supplied ground wire to the ground stud...

Page 22: ...gs 3 Replace the motor junction box 4 Connect a user supplied ground wire to the ground stud on the opposite side of the motor from the motor wire exit Second Pump Add On 1 Follow Pressure Relief Proc...

Page 23: ...flushing fluid 3 Connect outlet to a waste reservoir 4 Run the pump until the dispensed fluid is predomi nately flushing fluid 5 Follow the Pressure Relief Procedure Prime the Pump 1 Verify all conne...

Page 24: ...increase the pump flow rate while decreasing it will decrease the flow rate 4 Repeat the instructions provided with your calibra tion gauge to verify changes 5 Repeat steps 3 and 4 as necessary until...

Page 25: ...30 4 5 4 20 3 19 3 73 0 14 5 54 7 9 6 36 5 40 6 9 26 1 5 2 19 5 3 4 13 0 12 2 46 3 9 2 34 7 6 1 23 2 22 0 83 4 16 5 62 5 11 0 41 7 45 7 7 29 3 5 8 22 0 3 9 14 8 13 8 52 1 10 3 39 1 6 9 26 1 24 8 93 8...

Page 26: ...s included in your pump have the ability to be adjusted to stop leaks that develop when the seals are worn If a leak develops in the pump s fluid section tighten the packing nut clockwise by 1 16th of...

Page 27: ...tion Inlet check is clogged with debris Remove debris from the check valve Inlet check o ring is damaged Evaluate o ring chemical compatibil ity and replace as required Air in pump head Ensure the suc...

Page 28: ...ection are open Ensure the motor shaft spins freely If not replace motor or gearbox Drive cam or motor shaft keyway is damaged Inspect and replace the motor or cam as required Water ingress Ensure the...

Page 29: ...installed Chemical compatibility Consult the seal selection guide to ensure the seal in use is designed to operate with the chemicals being pumped Temperature Consult the seal selec tion guide to ens...

Page 30: ...2 3 Loosen but do not remove packing nut 201 4 Loosen the three set screws 6c from the drive cyl inder 6a to release and remove the fluid cylinder 208 5 Place two 7 32 or smaller Allen wrenches or si...

Page 31: ...3N 31 6 Carefully remove the plunger 207 from the drive shaft 9c FIG 18 Disconnect Wolverine Advanced and Hazardous Location Pump 60 2 13 9d 5 201 6c 6a 208 214 207 FIG 19 Disconnect plunger from driv...

Page 32: ...ly 4 Replace the o ring 202 and back up ring 203 on the outside of the packing nut 201 Lubricate prior to reassembly 5 Replace packing nut assembly into fluid cylinder Tighten hand tight and back off...

Page 33: ...stroke adjuster assembly 9a into the housing 2 and slide the shaft through the drive cylinder 6a 8 Place the cam assembly 13 onto the shaft with the bearing in the front and the step down in the rear...

Page 34: ...o 15 20 in lbs 4 Verify the set screws 6c are in the groove of the drive cylinder 6a 5 Tighten packing nut assembly hand tight plus a 1 16th turn 6 Cover the packing nut 201 by threading the dust cove...

Page 35: ...ews dust cover and o ring 3 Remove brush retainer using a flathead screw driver 4 Remove and replace motor brush 5 Reinstall brush retainer 6 Ensure o ring is in place and reinstall dust cover and dus...

Page 36: ...to the exterior threads of the valve assembly 9 Reconnect and tighten fluid lines 10 Prime the Pump page 23 11 If necessary Calibrate Chemical Dosage page 24 Outlet Check Valve 1 Follow the Pressure R...

Page 37: ...ne Drive Module for AC DC and Continuous Injection Pumps C1 D2 1 2 4 60 51 52 53 12 54 61 99 97 94 98 5 6c 6a 21 11 109 13 15 14 17 16 9c 6b 17 10 9b 9a 9d 56 Not available with Continuous Injection P...

Page 38: ...ith drive cylinder ref 6a 3 8 Socket head cap screw included with drive cylinder ref 6a 3 9a B32712 Stroke adjuster 1 9b Coiled pin 17F380 1 9c Drive shaft 1 9d Stroke adjuster nut 2 10 B32708 Carriag...

Page 39: ...dule for Hazardous Location C1 D1 and ATEX Pumps 1 2 4 60 51 53 54 61 12 52 65 102 103 101 Junction box only included with motor on models 3AH and 4AH 11 109 13 15 14 17 16 5 6c 6a 17 9b 9a 9d 9c 6b F...

Page 40: ...uster 1 9b Coiled pin 17F380 1 9c Drive shaft 1 9d Stroke adjuster nut 2 10 B32710 Carriage bearing included with plunger return carriage ref 11 1 11 Plunger return carriage 1 12 Square key included w...

Page 41: ...Parts 334513N 41 Wolverine Fluid Module 214 213 216 212 211 215 201 202 203 206 205 205 204 204 207 208 209 210 230 230...

Page 42: ...earing included with packing ref 206 2 205 See Table 12 Spacer 2 206 See Table 7 Packing 1 207 See Table 9 Plunger 1 208 See Table 8 Fluid cylinder 1 209 See Table 5 8 O Ring included with check bleed...

Page 43: ...Fluid Plunger Size Diameter Qty 3 16 in 1 4 in 3 8 in 1 2 in 5 8 in 3 4 in FKM 201 B32420 B32421 B32422 B32423 B32424 B32425 1 FKMETP 201 B32489 B32490 B32491 B32492 B32493 B32494 1 HNBR 201 B32496 B3...

Page 44: ...lunger Size Diameter Qty 3 16 in 1 4 in 3 8 in 1 2 in 5 8 in 3 4 in Ceramic Coated 207 B32543 B32544 B32545 B32546 B32547 B32548 1 Chromex Coated 17 4 Stainless Steel 207 B32060 B32061 B32062 B32063 B...

Page 45: ...17 B32025 B32025 B32025 B32025 B32025 1 FKMETP 216 B32219 B32027 B32027 B32027 B32027 B32027 1 HNBR 216 B32221 B32114 B32114 B32114 B32114 B32114 1 FFKM 216 B32223 B32029 B32029 B32029 B32029 B32029 1...

Page 46: ...ief Valve Kit B32047 1500 2250 PSI Pressure Relief Valve Kit B32048 2250 3000 PSI Pressure Relief Valve Kit B32049 3000 4000 PSI Pressure Relief Valve Kit B32050 4000 5000 PSI Pressure Relief Valve Ki...

Page 47: ...0702 A30802 FFKM A30303 A30403 A30503 A30603 A30703 A30803 TFE P A30304 A30404 A30504 A30604 A30704 A30804 Ceramic Coated Plunger FKM A30310 A30410 A30510 A30610 A30710 A30810 FKM ETP A30311 A30411 A3...

Page 48: ...B32555 B32556 B32557 B32558 B32559 B32560 HNBR B32561 B32562 B32563 B32564 B32565 B32566 FFKM B32567 B32568 B32569 B32570 B32571 B32572 Simplex 25 38 50 Simplex 19 63 75 Duplex Side 1 25 38 50 Side 2...

Page 49: ...A30189 A30193 A30192 A30190 230 480 VAC 3 Phase A30080 A30083 A30081 A30085 A30084 A30082 Simplex 25 38 50 Simplex 19 63 75 Duplex Side 1 25 38 50 Side 2 25 38 50 Duplex Side 1 19 63 75 Side 2 19 63...

Page 50: ...Side 1 25 38 50 Side 2 25 38 50 Duplex Side 1 19 63 75 Side 2 19 63 75 Duplex Side 1 19 63 75 Side 2 25 38 50 Duplex Side 1 25 38 50 Side 2 19 63 75 24 VDC A30126 A30128 A30127 A30129 230 VAC ATEX A30...

Page 51: ...vanced Pump Dimensions FIG 28 Wolverine Advanced Pump Dimensions A B C D E F G H J K 16 3 in 41 4 cm 8 9 in 22 6 cm 4 5 in 11 4 cm 2 85 in 7 2 cm 11 9 in 30 2 cm 8 9 in 22 7 cm 8 0 in 20 3 cm 5 0 in 1...

Page 52: ...Pump 16 3 in 41 4 cm 8 9 in 22 6 cm 4 5 in 11 4 cm 2 85 in 7 2 cm 19 6 in 49 8 cm 9 6 in 25 1 cm 7 5 in 19 8 cm 5 0 in 12 7 cm 0 281 in dia 0 714 cm 23 7 in 60 2 cm 19 6 in 49 8 cm DC Pump 16 3 in 41...

Page 53: ...m 8 9 in 22 6 cm 4 5 in 11 4 cm 2 85 in 7 2 cm 20 63 in 52 4 cm 9 6 in 25 1 cm 7 5 in 19 8 cm 5 0 in 12 7 cm 0 281 in dia 0 714 cm 23 7 in 60 2 cm 14 19 in 36 0 cm DC Pump 16 3 in 41 4 cm 8 9 in 22 6...

Page 54: ...1 D2 Pump Dimensions FIG 31 Wolverine Continuous Injection Pump Dimensions A B C D E F G H J K 16 3 in 41 4 cm 8 9 in 22 6 cm 4 5 in 11 4 cm 2 85 in 7 2 cm 10 8 in 27 3 cm 8 9 in 22 7 cm 8 0 in 20 3 c...

Page 55: ...Bar B DC Advanced Simplex C DC Advanced Duplex D AC Advanced Simplex E AC Advanced Duplex Including Continuous Injection drives C1 D2 LPD FIG 33 0 5 19 10 38 15 57 20 76 25 95 30 114 35 133 40 151 45...

Page 56: ...C Advanced Simplex D AC Advanced Duplex Including Continuous Injection drives C1 D2 GPD LPD PSI MPa Bar FIG 35 0 38 10 76 20 114 30 151 40 189 50 227 60 265 70 303 80 341 90 379 100 416 110 454 120 49...

Page 57: ...C Advanced Simplex E AC Advanced Duplex Including Continuous Injection drives C1 D2 GPD LPD PSI MPa Bar FIG 37 0 606 160 681 180 757 200 833 220 909 240 984 260 1060 280 1136 300 1211 320 1287 340 136...

Page 58: ...05 620 5 10000 68 95 689 5 A B A Hazardous Location Simplex B Hazardous Location Duplex NOTE For CI 12H divide flow by 2 GPD LPD PSI MPa Bar FIG 39 0 5 19 10 38 15 57 20 76 25 95 30 114 35 133 40 151...

Page 59: ...Location Simplex B Hazardous Location Duplex Includes ATEX NOTE For CI 12H divide flow by 2 GPD LPD PSI MPa Bar FIG 41 0 38 10 76 20 114 30 151 40 189 50 227 60 265 70 303 80 341 90 379 100 416 110 45...

Page 60: ...n Simplex B Hazardous Location Duplex Includes ATEX NOTE For CI 12H divide flow by 2 GPD LPD PSI MPa Bar FIG 43 0 76 20 151 40 227 60 303 80 379 100 454 120 530 140 606 160 681 180 757 200 833 220 909...

Page 61: ...24 VDC CI 2AX xx x 1 5 A 230 VAC Single Phase CI 5AX xx x 2 0 A 230 VAC 3 Phase CI 5AX xx x 1 0 A 400 VAC 3 Phase Power Connection See Motor Electrical Connections on page 19 Environmental temperature...

Page 62: ...ion of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prep...

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