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Troubleshooting
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Troubleshooting
For information about ADM error and event codes see
Appendix D - ADM Event and Error Codes Overview
page 69.
Before performing any troubleshooting procedure:
1.
Perform
2.
Turn Main Power Switch to the OFF position.
3.
Allow equipment to cool.
Try the recommended solutions in the order given for
each problem to avoid unnecessary repairs. Also, deter-
mine that all circuit breakers, switches, and controls are
properly set and wiring is correct before assuming there
is a problem.
Light Tower (Optional)
Errors include advisories, deviations, or alarms, so
green will only be on when none of these occur. A yel-
low light can be on at the same time as red (flashing or
solid on) when an advisory exists at the same time as a
deviation or alarm.
Common Problems
Signal
Description
Green on only
System is powered up and there are
no error conditions present
Yellow on
An advisory exists
Red flashing
A deviation exists
Red on
The system is shut down due to an
alarm occurring.
Problem
Cause
Solution
General
Display Module completely
dark
No power
Verify main power switch is ON
Thrown circuit breaker
Check machine breakers and reset
Loose connection
Tighten 5-pin cable on Advanced Display Module
Bad display module
Replace Advanced Display Module
No or incorrect amount of
material dispensed from
either side
Ball valve closed (if installed)
Open tank ball valve
Tank empty
Add fluid
Tank clogged
Clean tank
Air in material
Prime the machine
Significant material leaking
from pump seal
Pump shaft worn and/or shaft seal
worn
Remove pump shaft assembly and reinstall, see
pump manual for instructions and rebuild kit
Material dispensed not cor-
rect weight
Specific gravity of one or more of the
two materials has changed since cali-
bration
Perform calibration procedure
Check valve malfunction
Remove check valve; clean or replace as necessary
Piston worn or broken
Replace piston
Proportioning System
Proportioning pump does not
hold pressure when stalled
Pump piston or intake valve leaking
1.
Observe gauges to determine which pump is los-
ing pressure.
2.
Determine in which direction the pump has
stalled by observing which directional valve indi-
cator light is on.
3.
Repair the valve.