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Operation 

3A6939B

9

Operation 

Pressure Relief Procedure

Follow the Pressure Relief Procedure when-
ever you see this symbol.

1.

Shut off the hydraulic supply line shutoff valve (S) 
first, then the return line shutoff valve (R).

2.

Open the dispensing valve, if used.

3.

Open all fluid drain valves (U) in the system, having 
a waste container ready to catch drainage. Leave 
drain valve(s) open until you are ready to pump 
again.

Prime the Pump

NOTE: Sealed 4-ball lowers with bellows do not require 
Throat Seal Liquid (TSL).

1.

Close the flow control valve (T) by turning knob 
counterclockwise, reducing pressure to zero. Close 
the supply line shutoff valve (S) and the return line 
shutoff valve (R). Also verify that all drain valves (U) 
are closed.

2.

Check that all fittings throughout system are tight-
ened securely.

3.

Start the hydraulic power supply.

4.

Open the return line shutoff valve (R), then the sup-
ply line shutoff valve (S). Slowly turn the flow control 
valve (T) clockwise, increasing pressure until pump 
starts.

5.

Cycle pump slowly until all air is pushed out and 
pump and hoses are fully primed.

6.

Close the fluid shutoff valve (D) downstream of the 
pump. The pump should stall against pressure.

NOTE: In a circulation system, the pump operates con-
tinuously until the power supply is shut off. In a 
direct-supply system, the pump starts when the dis-
pense valve is opened, and stops when the dispense 
valve is closed.

Shutdown

Follow the Pressure Relief Procedure, page 9.

This equipment stays pressurized until pressure is 
manually relieved. To help prevent serious injury from 
splashing fluid and moving parts, follow the Pressure 
Relief Procedure when you stop spraying and before 
cleaning, checking, or servicing the equipment.

NOTICE

When shutting down the hydraulic system, always 
shut off the hydraulic supply line shutoff valve (S) first, 
and then the return line shutoff valve (R) to prevent 
over pressurizing the motor or its seals. When starting 
the hydraulic system, open the return line shutoff 
valve first.

NOTICE

Do not allow the pump to run quickly for a long period 
of time as this may damage the packings.

Summary of Contents for Viscount High-Flo Plus 25E932

Page 1: ...r purging lines with caustics acids abrasive line strippers and other similar fluids For professional use only See Models page 3 for model information See Technical Specifications page 19 for maximum...

Page 2: ...nce 10 Preventive Maintenance Schedule 10 Troubleshooting 11 Repair 12 Disassembly 12 Reassembly 12 Parts 14 Viscount II Pump Model 25Exxx with Sealed 4 Ball Plus Lower 14 Dimensions 15 Performance Ch...

Page 3: ...Fittings Style Lower Material Rod Coating Cylinder Coating 25E932 Viscount II 2500cc 17Z387 Sealed tri clamp SST Ultralife Ultralife 25E933 Viscount II 3000cc 17Z388 Sealed tri clamp SST Ultralife Ul...

Page 4: ...ential static sparking Ground all equipment in the work area See Grounding instructions Never spray or flush solvent at high pressure Keep work area free of debris including solvent rags and gasoline...

Page 5: ...t surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations MOVING PARTS HAZARD Moving parts ca...

Page 6: ...J 10 Micron Return Filter K Hydraulic Return Line L Hydraulic Supply Line M Drain Line N Pressure Reducing Valve P Hydraulic Supply Line Pressure Gauge R Return Line Shutoff Valve S Supply Line Shuto...

Page 7: ...llow local code Object being sprayed follow local code Solvent pails used when flushing follow local code Use only conductive metal pails placed on a grounded surface Do not place the pail on a non co...

Page 8: ...N which has a drain line M running to the hydraulic return line K controls the hydraulic pressure to the motor Hydraulic Return Line Use a minimum 1 2 in 13 mm ID return line K The motor has a 3 4 in...

Page 9: ...lockwise increasing pressure until pump starts 5 Cycle pump slowly until all air is pushed out and pump and hoses are fully primed 6 Close the fluid shutoff valve D downstream of the pump The pump sho...

Page 10: ...ydraulic power supply manufac turer s recommendations on reservoir and filter cleaning and periodic changes of hydraulic fluid Performing a Stall Test Perform a stall test periodically to ensure the p...

Page 11: ...n packings Replace See lower manual No output Improperly installed ball check valves Check and repair Pump operates erratically Exhausted fluid supply Refill and re prime pump Held open or worn ball c...

Page 12: ...motor 1 follow these steps a Loosen but do not remove the screws 13 holding the mounting plate 12 to the motor 1 b Screw the tie rods 3 into the mounting plate 12 and torque to 50 55 ft lb 68 75 N m...

Page 13: ...ten the lock nuts and torque to 50 60 ft lb 68 81 N m 9 Install the shields 9 by engaging the bottom lips with the groove in the top plate Snap the two shields together The top of the shield may be sl...

Page 14: ...ion Qty 1 223646 MOTOR Viscount II see detailed parts list in manual 308048 1 2 See page 2 LOWER Sealed 4 Ball Plus see detailed parts list in manual 3A5348 1 3 16H434 TIE ROD 10 80 in 274 3 mm 8 37 i...

Page 15: ...or Lower Size Lower Type A B Approx Weight in mm in mm lb kg 25E932 VISCOUNT II 2500cc Sealed 57 2 1452 30 2 767 205 93 25E933 VISCOUNT II 3000cc Sealed 203 92 25E934 VISCOUNT II 4000cc Sealed 202 92...

Page 16: ...Dimensions 16 3A6939B Motor Mounting Hole Diagram 6 186 in 157 mm 7 43 in 7 43 in 188 mm 6 186 in 157 mm 4X 3 8 16 UNC 2B Viscount II Motor Mounting Hole Layout TI10465a...

Page 17: ...h hydraulic oil consumption curve dashes Follow right to scale to read hydraulic oil consumption See Models on page 3 for your pump part number 0 0 1 3 8 2 7 6 3 11 4 4 15 1 5 18 9 6 22 7 0 1 3 8 2 4...

Page 18: ...0 2 4 6 8 10 12 14 0 2 7 6 4 15 1 6 22 7 8 30 3 10 37 9 12 45 4 14 53 0 50 3 4 0 34 100 6 9 0 69 150 10 3 1 03 200 13 8 1 38 250 17 2 1 72 300 20 7 2 07 A B C Viscount II Motor 3000cc Lower FLUID PRES...

Page 19: ...3 bar Maximum recommended cycle rate for continuous duty 12 cycles per minute Hydraulic oil consumption See Performance Charts page 17 Dimensions See Dimensions page 15 Weight See Dimensions page 15 M...

Page 20: ...material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANT...

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