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Installation 

8

3A6939B

Plumbing 

Install a fluid shutoff valve (D) between the mix tank (A) 
and the pump.

When using a stainless steel pump, use stainless steel 
plumbing to maintain a corrosion-resistant system.

Flush Before Using Equipment

The equipment was tested with lightweight oil, which is 
left in the fluid passages to protect parts. To avoid con-
taminating your fluid with oil, flush the equipment with a 
compatible solvent before using the equipment. See 
Flushing the Fluid Supply Lines, page 10.

Accessories 

Install the following accessories in the configuration 
shown in Typical Installation, F

IG

. 1, using adapters as 

necessary.

Hydraulic Power Supply

Be sure the power supply can provide sufficient power to 
the motor. Be sure the power supply is equipped with a 
suction filter to the hydraulic pump.

Hydraulic Supply Line

Use a minimum 7/8 in. (22 mm) ID supply line (L). 
The motor has a 1 in. (25.4 mm) npt(f) hydraulic oil 
supply fitting.

Supply line shutoff valve (S): isolates the motor 
when servicing the system. 

Hydraulic fluid pressure gauge (P): monitors the 
hydraulic oil pressure to the motor to avoid 
over-pressurizing the motor or lower.

Pressure- and temperature-compensated flow 
control valve (T):
 prevents the motor from running 
too fast, which can damage it. Pressure reducing 
valve (N), which has a drain line (M) running to 
the hydraulic return line (K):
 controls the hydraulic 
pressure to the motor.

Hydraulic Return Line

Use a minimum 1/2 in. (13 mm) ID return line (K). 
The motor has a 3/4 in. (19 mm) npt (f) hydraulic oil 
return fitting.

Return line shutoff valve (R): isolates the motor 
when servicing the system.

Return fluid filter (J): removes residue from the 
hydraulic fluid to help keep the system running 
smoothly (10 micron size).

Fluid Line

For typical installation, see F

IG

. 1.

Fluid filter: with a 60 mesh (250 micron) stainless 
steel element to filter particles from the fluid as it 
leaves the pump. 

Fluid drain valve (U): required in your system, to 
relieve fluid pressure in the hose and gun.

Fluid shutoff valve (D): shuts off fluid flow.

NOTICE

To prevent a bellows failure:

Do not exceed fluid inlet pressure of 15 psi (0.1 
MPa, 1.0 bar)

Do not use a ball check pump on the inlet side of 
this pump

Do not use a suction tube with a check valve on 
the inlet side of this pump. 

NOTICE

The hydraulic power supply must be kept clean at all 
times to avoid damage to the motor and hydraulic 
power supply. To help keep the power supply clean:

Blow out hydraulic lines with air and flush thor-
oughly before connection to the motor.

Plug hydraulic inlets, outlets, and line ends when 
disconnecting them for any reason.

NOTICE

To avoid damage to the pump, never use the return 
line shutoff valve to control the hydraulic flow. Do not 
install any flow control devices on the hydraulic return 
line.

Summary of Contents for Viscount High-Flo Plus 25E932

Page 1: ...r purging lines with caustics acids abrasive line strippers and other similar fluids For professional use only See Models page 3 for model information See Technical Specifications page 19 for maximum...

Page 2: ...nce 10 Preventive Maintenance Schedule 10 Troubleshooting 11 Repair 12 Disassembly 12 Reassembly 12 Parts 14 Viscount II Pump Model 25Exxx with Sealed 4 Ball Plus Lower 14 Dimensions 15 Performance Ch...

Page 3: ...Fittings Style Lower Material Rod Coating Cylinder Coating 25E932 Viscount II 2500cc 17Z387 Sealed tri clamp SST Ultralife Ultralife 25E933 Viscount II 3000cc 17Z388 Sealed tri clamp SST Ultralife Ul...

Page 4: ...ential static sparking Ground all equipment in the work area See Grounding instructions Never spray or flush solvent at high pressure Keep work area free of debris including solvent rags and gasoline...

Page 5: ...t surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations MOVING PARTS HAZARD Moving parts ca...

Page 6: ...J 10 Micron Return Filter K Hydraulic Return Line L Hydraulic Supply Line M Drain Line N Pressure Reducing Valve P Hydraulic Supply Line Pressure Gauge R Return Line Shutoff Valve S Supply Line Shuto...

Page 7: ...llow local code Object being sprayed follow local code Solvent pails used when flushing follow local code Use only conductive metal pails placed on a grounded surface Do not place the pail on a non co...

Page 8: ...N which has a drain line M running to the hydraulic return line K controls the hydraulic pressure to the motor Hydraulic Return Line Use a minimum 1 2 in 13 mm ID return line K The motor has a 3 4 in...

Page 9: ...lockwise increasing pressure until pump starts 5 Cycle pump slowly until all air is pushed out and pump and hoses are fully primed 6 Close the fluid shutoff valve D downstream of the pump The pump sho...

Page 10: ...ydraulic power supply manufac turer s recommendations on reservoir and filter cleaning and periodic changes of hydraulic fluid Performing a Stall Test Perform a stall test periodically to ensure the p...

Page 11: ...n packings Replace See lower manual No output Improperly installed ball check valves Check and repair Pump operates erratically Exhausted fluid supply Refill and re prime pump Held open or worn ball c...

Page 12: ...motor 1 follow these steps a Loosen but do not remove the screws 13 holding the mounting plate 12 to the motor 1 b Screw the tie rods 3 into the mounting plate 12 and torque to 50 55 ft lb 68 75 N m...

Page 13: ...ten the lock nuts and torque to 50 60 ft lb 68 81 N m 9 Install the shields 9 by engaging the bottom lips with the groove in the top plate Snap the two shields together The top of the shield may be sl...

Page 14: ...ion Qty 1 223646 MOTOR Viscount II see detailed parts list in manual 308048 1 2 See page 2 LOWER Sealed 4 Ball Plus see detailed parts list in manual 3A5348 1 3 16H434 TIE ROD 10 80 in 274 3 mm 8 37 i...

Page 15: ...or Lower Size Lower Type A B Approx Weight in mm in mm lb kg 25E932 VISCOUNT II 2500cc Sealed 57 2 1452 30 2 767 205 93 25E933 VISCOUNT II 3000cc Sealed 203 92 25E934 VISCOUNT II 4000cc Sealed 202 92...

Page 16: ...Dimensions 16 3A6939B Motor Mounting Hole Diagram 6 186 in 157 mm 7 43 in 7 43 in 188 mm 6 186 in 157 mm 4X 3 8 16 UNC 2B Viscount II Motor Mounting Hole Layout TI10465a...

Page 17: ...h hydraulic oil consumption curve dashes Follow right to scale to read hydraulic oil consumption See Models on page 3 for your pump part number 0 0 1 3 8 2 7 6 3 11 4 4 15 1 5 18 9 6 22 7 0 1 3 8 2 4...

Page 18: ...0 2 4 6 8 10 12 14 0 2 7 6 4 15 1 6 22 7 8 30 3 10 37 9 12 45 4 14 53 0 50 3 4 0 34 100 6 9 0 69 150 10 3 1 03 200 13 8 1 38 250 17 2 1 72 300 20 7 2 07 A B C Viscount II Motor 3000cc Lower FLUID PRES...

Page 19: ...3 bar Maximum recommended cycle rate for continuous duty 12 cycles per minute Hydraulic oil consumption See Performance Charts page 17 Dimensions See Dimensions page 15 Weight See Dimensions page 15 M...

Page 20: ...material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANT...

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