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Installation 

8

3A0537M

Accessories

Install the following accessories in the order shown in 
F

IG

. 2, using adapters as necessary.

Hydraulic Power Supply

Be sure the power supply can provide sufficient power to 
the motor. Be sure the power supply is equipped with a 
suction filter to the hydraulic pump.

Hydraulic Supply Line

For Viscount I Plus motors, the hydraulic inlet on the 
motor is 3/4 in., 37° flare. Use a minimum 1/2 in. (13 
mm) ID hydraulic supply line (L).

For Viscount II motors, use a minimum 13 mm (1/2 
in.) ID supply line (L). The motor has a 3/4 npt(f) 
hydraulic oil supply fitting.

Supply line shutoff valve (S):

 isolates the motor 

when servicing the system. 

Hydraulic fluid pressure gauge (P):

 monitors the 

hydraulic oil pressure to the motor to avoid over-
pressurizing the motor or lower.

Pressure- and temperature-compensated flow 
control valve (T):

 prevents the motor from running 

too fast, which can damage it.

Pressure reducing valve (N), which has a drain 
line (M) running to the return line (K):

 controls the 

hydraulic pressure to the motor.

Hydraulic Return Line

For Viscount I Plus motors, the hydraulic outlet on 
the motor is 7/8 in., 37° flare. Use a minimum 5/8 in. 
(16 mm) ID hydraulic return line (K).

For Viscount II motors, use a minimum 22 mm (7/8 
in.) ID return line (K). The motor has a 1 in. npt(f) 
hydraulic oil return fitting.

Return line shutoff valve (R):

 isolates the motor 

when servicing the system.

Return fluid filter (J):

 removes residue from the 

hydraulic fluid to help keep the system running 
smoothly (10 micron size).

Fluid Line

For typical installation, see F

IG

. 2 on page 9.

Fluid filter:

 with a 60 mesh (250 micron) stainless 

steel element to filter particles from the fluid as it 
leaves the pump. 

Fluid drain valve (U):

 required in your system, to 

relieve fluid pressure in the hose and gun.

Fluid shutoff valve (D):

 shuts off fluid flow.

NOTICE

The hydraulic power supply must be kept clean at all 
times to avoid damage to the motor and hydraulic 
power supply.

1.

Blow out hydraulic lines with air and flush thor-
oughly before connection to the motor.

2.

Plug hydraulic inlets, outlets, and line ends when 
disconnecting them for any reason.

NOTICE

To avoid damage to the pump, never use the return 
line shutoff valve to control the hydraulic flow. Do not 
install any flow control devices on the hydraulic return 
line.

Summary of Contents for Viscount 24E337

Page 1: ...g or purging lines with caustics acids abrasive line strippers and other similar fluids For professional use only See page 3 for model information including maximum working pressure and approvals Impo...

Page 2: ...e 11 Hydraulic Power Supply Check 11 Stall Test 11 Changing the TSL 12 Troubleshooting 13 Repair 14 Disassembly 14 Reassembly 14 Reassemble the Coupling Adapter and Tie Rods to the Motor 15 Parts 16 V...

Page 3: ...l 24E337 A 400 2 8 28 0 3000cc Viscount II npt cst Chromex Chrome 24E338 A 400 2 8 28 0 3000cc Viscount II npt sst Chromex Chrome 24E339 A 400 2 8 28 0 3000cc Viscount II npt sst Ultralife Ultralife 2...

Page 4: ...rmly to the side of a grounded pail when triggering into a pail If there is static sparking or you feel a shock stop operation immediately Do not use the equipment until you identify and correct the p...

Page 5: ...s warnings For complete information about your material request a Safety Data Sheet SDS from your distributor or retailer Do not leave the work area while equipment is energized or under pressure Turn...

Page 6: ...e tank use a ground wire and clamp Dispense valve ground through a connection to a properly grounded fluid hose and pump Fluid supply container follow local code Object being sprayed follow local code...

Page 7: ...learance for the fluid suction line and for servicing the lower 4 Drill four 7 16 in 11 mm holes using the bracket as a template Use any of the three mounting hole groupings in the bracket See 255143...

Page 8: ...Line For Viscount I Plus motors the hydraulic outlet on the motor is 7 8 in 37 flare Use a minimum 5 8 in 16 mm ID hydraulic return line K For Viscount II motors use a minimum 22 mm 7 8 in ID return...

Page 9: ...n Return Filter K Hydraulic Return Line L Hydraulic Supply Line M Drain Line N Pressure Reducing Valve P Hydraulic Pressure Gauge R Return Line Shutoff Valve S Supply Line Shutoff Valve T Flow Control...

Page 10: ...rimed 7 Verify that pump actuations are priming the pump wet cup If not confirm that the TSL pump piston is being depressed at bottom changeover and that reservoir check valves are not stuck closed 8...

Page 11: ...to suck in some fluid This causes the pump to run too fast which can seriously damage the pump Hydraulic Power Supply Check Carefully follow the hydraulic power supply manufac turer s recommendations...

Page 12: ...eservoir and keep the level above the Minimum fill line Monitor the usage and condition of the TSL If pumped material bypasses the throat packings and enters the TSL reservoir replace the packings To...

Page 13: ...No output Improperly installed ball check valves Check and repair Pump operates erratically Exhausted fluid supply Refill and reprime pump Held open or worn ball check valves Check and repair Worn pis...

Page 14: ...r 102 See FIG 4 5 To repair the air motor or lower see the separate manuals listed under Related Manuals on page 2 Reassembly NOTE If the coupling adapter 108 and tie rods 103 have been disassembled f...

Page 15: ...er on the tie rods 103 Lubricate the threads of the tie rods Loosely screw the tie rod locknuts 104 onto the tie rods 4 Torque the tie rod locknuts 104 to 50 55 ft lb 68 75 N m 5 Insert the collars 10...

Page 16: ...l 308048 223646 1 102 LOWER 4 Ball see manual 3A0540 see table 1 103 TIE ROD 12 72 in 323 mm between shoulders 180487 3 104 NUT lock hex 9 16 12 unc 102216 3 105 NUT coupling 186925 1 106 COLLAR coupl...

Page 17: ...A0537M 17 Dimensions TI15609a A B C Motor Lower Size A in mm B in mm C in mm Approx Weight lb kg Viscount II 3000cc 54 75 1391 29 0 737 23 0 584 215 97 5 4000cc 217 98 4 Viscount II Pump with 4000cc 4...

Page 18: ...e Layout 6 186 in 157 mm 7 43 in 188 mm 7 43 in 188 mm 6 186 in 157 mm 4X 3 8 16 UNC 2B Viscount II Motor Mounting Hole Layout TI10465a 60 30 30 218742 Floor Stand for 3000 and 4000cc Pumps 7 4 in 185...

Page 19: ...614B 9 0 in 228 6 mm 1 6 in 41 4 mm 12 4 in 314 3 mm 1 0 in 25 4 mm 7 4 in 187 3 mm 5 3 in 133 4 mm 14 5 in 368 3 mm 17 8 in 450 9 mm 2 0 in 50 8 mm 5 4 in 136 5 mm 7 16 in 11 mm diameter holes for mo...

Page 20: ...low l min or gpm 1 Locate the flow along the bottom of the chart 2 Follow the vertical line up to the intersection with the hydraulic oil consumption curve dashes Follow left to the scale to read the...

Page 21: ...7 5 Viscount II Motor 4000cc Lower FLUID PRESSURE HYDRAULIC OIL CONSUMPTION 0 B A C 10 21 31 52 200 1 4 14 400 2 8 28 100 0 7 7 300 2 1 21 gpm l min 60 Hydraulic Oil Consumption Fluid Outlet Pressure...

Page 22: ...n material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRA...

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