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Maintenance 

12

3A3381E

Maintenance

Preventive Maintenance 
Schedule

The operating conditions of your particular system 
determine how often maintenance is required. Establish 
a preventive maintenance schedule by recording when 
and what kind of maintenance is needed, and then 
determine a regular schedule for checking your system. 

Flushing

Flush before changing colors, before fluid can dry in 
the equipment, at the end of the day, before storing, 
and before repairing equipment.

Flush at the lowest pressure possible. Check con-
nectors for leaks and tighten as necessary.

Flush with a fluid that is compatible with the fluid 
being dispensed and the equipment wetted parts.

Mix Tank Volume

Don't let the mix tank run dry. When the tank is empty, 
the pump demands more power as it tries to suck in 
some fluid. This causes the pump to run too fast, which 
can seriously damage the pump.

Hydraulic Power Supply Check

Carefully follow the hydraulic power supply manufac-
turer's recommendations on reservoir and filter cleaning, 
and periodic changes of hydraulic fluid.

Stall Test

Perform a stall test periodically to ensure the piston seal 
is in good working condition and prevent system pres-
surization:

Close the fluid shutoff valve (D) closest to the pump on 
the down stroke and be sure that the pump stalls. Open 
the fluid shutoff valve to restart the pump. Close the fluid 
shutoff valve (D) closest to the pump on the upstroke 
and be sure that the pump stalls.

Stop the pump on the down stroke, before the air motor 
changes over.

 

Changing the TSL On Wet Cup 
Models

On Wet Cup Models check the condition of the TSL and 
the level in the reservoir every week, minimum. TSL 
should be changed at least every month.

To avoid fire and explosion, always ground equipment 
and waste container. To avoid static sparking and 
injury from splashing, always flush at the lowest pos-
sible pressure.

NOTICE

Do not allow the pump to run quickly for a long period 
of time as this may damage the packings.

NOTICE

Failure to stop the pump at the bottom of its stroke 
allows fluid to dry on the piston rod, which can dam-
age the throat packings and the TSL pump piston seal 
when the pump is restarted.

Summary of Contents for Viscount 17E230

Page 1: ...similar fluids For professional use only See page 3 for model information including maximum working pressure Important Safety Instructions Read all warnings and instructions in this manual Save these...

Page 2: ...00cc or 2000cc with Sealed 4 Ball Lower 17 Viscount I Pumps Models 17K964 17K965 17E230 17E232 17E233 17E234 17E236 17E237 17E238 17E240 and 17E241 750cc 1000cc 1500cc or 2000cc with 4 Ball Lower Open...

Page 3: ...ralife 17E234 VISCOUNT 1 1500cc Open 225 1 6 16 0 npt CS Chrome Chrome 17E235 VISCOUNT 1 1500cc Sealed 225 1 6 16 0 tri clamp SST Ultralife Ultralife 17E236 VISCOUNT 1 1500cc Open 225 1 6 16 0 npt SST...

Page 4: ...ential static sparking Ground all equipment in the work area See Grounding instructions Never spray or flush solvent at high pressure Keep work area free of debris including solvent rags and gasoline...

Page 5: ...ute hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Compl...

Page 6: ...nk use a ground wire and clamp Dispense valve ground through a connection to a properly grounded fluid hose and pump Fluid supply container follow local code Object being sprayed follow local code Sol...

Page 7: ...ring that there is sufficient clearance for fluid connections and for servicing the lower 4 Drill four 7 16 in 11 mm holes using the bracket as a template Use any of the three mounting hole groupings...

Page 8: ...ulic Return Line For Viscount I Plus motors the hydraulic outlet on the motor is 7 8 in 22 mm 37 flare Use a mini mum 5 8 in 16 mm ID hydraulic return line K For Viscount II motors use a minimum 7 8 i...

Page 9: ...Surge Tank J 10 Micron Return Filter K Hydraulic Return Line L Hydraulic Supply Line M Drain Line N Pressure Reducing Valve P Hydraulic Pressure Gauge R Return Line Shutoff Valve S Supply Line Shutof...

Page 10: ...G Surge Tank J 10 Micron Return Filter K Hydraulic Return Line L Hydraulic Supply Line M Drain Line N Pressure Reducing Valve P Hydraulic Pressure Gauge R Return Line Shutoff Valve S Supply Line Shuto...

Page 11: ...shutoff valve D downstream of the pump The pump should stall against pressure NOTE In a circulation system the pump operates con tinuously until the power supply is shut off In a direct supply system...

Page 12: ...on reservoir and filter cleaning and periodic changes of hydraulic fluid Stall Test Perform a stall test periodically to ensure the piston seal is in good working condition and prevent system pres su...

Page 13: ...o output Improperly installed ball check valves Check and repair Pump operates erratically Exhausted fluid supply Refill and re prime pump Held open or worn ball check valves Check and repair Worn pis...

Page 14: ...ng the drain bottle to the tie rod 3 Loosen the coupling nut 5 and remove the collars 6 Remove the coupling nut from the piston rod R Unscrew the lock nuts 4 from the tie rods 3 Separate the motor 1 a...

Page 15: ...75 80 ft lb 102 109 N m f Continue to step 2 2 Assemble the coupling nut 5 over the piston rod R 3 Orient the lower 2 to the motor 1 Position the lower on the tie rods 3 4 If you are reusing lock nut...

Page 16: ...75 N m Lubricate threads Torque to 75 80 ft lb 102 109 N m Torque to 15 17 ft lb 20 23 N m Fill cavity with grease 1 2 3 4 6 7 1 2 3 Models with Open Wet Cup Lowers Viscount II motor shown Models with...

Page 17: ...l see detailed parts list in manual 333022 1 17K656 For model 17K963 17K659 For model 17E231 17K658 For model 17E235 17K657 For model 17E239 3 17C261 TIE ROD 8 49 in 215 6 mm L 6 2 in 157 7 mm between...

Page 18: ...17K964 17K664 For model 17K965 17K663 For model 17E230 17K671 For model 17E232 17K667 For model 17E233 17K662 For model 17E234 17K670 For model 17E236 17K666 For model 17E237 17K661 For model 17E238 1...

Page 19: ...st in manual 308048 1 2 17K659 LOWER 4 Ball see detailed parts list in manual 333022 1 3 16H434 TIE ROD 10 80 in 274 3 mm 8 37 in 212 6 mm between shoulders 3 4 108683 NUT lock hex 3 5 17F000 NUT coup...

Page 20: ...4 Ball see detailed parts list in manual 3A3452 1 17K662 For model 17E234 17K670 For model 17E236 17K666 For model 17E237 17K663 For model 17E242 17K671 For model 17E244 17K667 For model 17E245 3 15G9...

Page 21: ...COUNT 1 1000cc Open 49 0 1244 28 3 719 75 34 17E239 VISCOUNT 1 1000cc Sealed 51 9 1319 31 2 793 103 47 17E240 VISCOUNT 1 1000cc Open 49 0 1244 28 3 719 75 34 17E241 VISCOUNT 1 1000cc Open 49 0 1244 28...

Page 22: ...43 in 188 mm 6 186 in 157 mm 4X 3 8 16 UNC 2B 6 186 in 157 mm Viscount II Motor Mounting Hole Layout Four 0 344 8 7 mm diameter holes 6 186 in 157 mm Four 0 45 11 4 mm diameter holes TI15860a TI10465a...

Page 23: ...5 in 368 mm C 12 4 in 314 mm D 9 0 in 229 mm E 5 4 in 137 mm F 7 4 in 187 mm G 5 3 in 133 mm H 2 0 in 51 mm J 1 0 in 25 mm K 1 6 in 41 mm L 2 7 in 69 mm M 4 4 in 112 mm N Four 0 562 in 14 mm diameter...

Page 24: ...es Follow right to scale to read hydraulic oil consumption See Models on page 3 for your pump part number Viscount I Plus Motor 750cc Lower Viscount I Plus Motor 1000cc Lower PUMP OUTLET PRESSURE PUMP...

Page 25: ...5 6 160 1 12 11 2 40 0 28 2 8 120 0 84 8 4 GPM l min GPM l min Viscount I Plus Motor 1500cc Lower Viscount I Plus Motor 2000cc Lower 60 2 5 9 5 Key A 10 3 MPa 103 bar 1500 psi hydraulic pressure B 7 2...

Page 26: ...B CYCLES PER MIN A C 450 3 1 31 350 2 4 24 250 1 7 17 150 1 0 10 50 0 3 3 0 4 8 12 16 20 24 28 32 36 16 0 60 6 18 0 68 1 HYDRAULIC OIL CONSUMPTIO N GPM l min 3 0 11 4 1 0 3 8 2 0 7 6 8 0 30 4 7 0 26...

Page 27: ...Notes 3A3381E 27 Notes...

Page 28: ...i 1 6 MPa 16 0 bar 17E230 17E231 17E232 17E233 167 psi 1 2 MPa 12 0 bar Max Hydraulic Working Pressure 1500 psi 10 3 MPa 103 0 bar Hydraulic Oil Consumption See Performance Charts in Manual See Perfor...

Page 29: ...Pressure 17E242 17E243 17E244 17E245 460 psi 3 2 MPa 32 0 bar Max Hydraulic Working Pressure 1200 psi 8 3 MPa 83 bar Hydraulic Oil Consumption See Performance Charts in Manual See Performance Charts...

Page 30: ...material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANT...

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