Graco TRITON 1030HP Instructions-Parts List Manual Download Page 13 | Manualshive

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Troubleshooting

309476B

13

F

IG

. 5. Cutaway Views of Pump and Air Valve

Fluid Outlet

Outlet Ball Check

Diaphragm

Air Piston

Inlet Ball Check

Outlet Manifold Tube

Fluid Inlet

Inlet Manifold Tube

Outlet Ball Check

Diaphragm

Inlet Ball Check

Diaphragm Shaft

Optional Fluid Outlet

Air Valve

Air Valve Gasket

Diaphragm Shaft

Air Valve Cup

Carriage

Driver Carriage

Air Inlet

Carriage

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Summary of Contents for TRITON 1030HP

Page 1: ...1030HP Diaphragm Pump Part No 233750 Series A 3 1 Ratio Air Operated Double Diaphragm Pump with BSPP Fittings Part No 233751 Series A 3 1 Ratio Air Operated Double Diaphragm Pump with npt Fittings 0...

Page 2: ...6 Repair the Air Valve 18 Replace the Ball Check Valves 20 Replace the Cylinder and Piston Seals 22 Parts 24 Technical Data 26 Performance Charts 27 Dimensions 29 Wall Mount Hole Pattern 29 Graco Stan...

Page 3: ...nd solvent manufacturer s warnings Do not use hoses to pull equipment Route hoses away from traffic areas sharp edges moving parts and hot surfaces Do not expose Graco hoses to temperatures above 82 C...

Page 4: ...wer cords or turn lights on or off in the spray area TOXIC FLUID HAZARD Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin inhaled or swallowed Kno...

Page 5: ...port must point down and the outlet port must point up Use 5 8 in lag screws or bolts for mounting Wall Mount Installation 1 Wall Mount Kit 245875 is available See FIG 1 2 Be sure the wall can suppor...

Page 6: ...line accessories 2 Install a grounded flexible air hose A between the accessories and the pump air inlet See Technical Data on page 26 to determine the air inlet size of your pump Use a minimum 13 mm...

Page 7: ...luid Supply G Fluid Drain Valve H Fluid Shutoff Valve J Fluid Line K Mounting Bracket L Internal Air Relief Valve M Muffler N Air Line Quick Disconnect Coupler P Pump Air Piston R Pump Diaphragms S Pu...

Page 8: ...No 238909 Air and fluid hoses Use only electrically conductive hoses Air compressor Follow manufacturer s recommen dations Fluid supply drum Follow your local code All solvent pails used when flushin...

Page 9: ...en the fluid shutoff valve H 7 With the pump air regulator C closed open the bleed type master air valve B 8 If the fluid hose has a dispensing device hold it open while continuing with the following...

Page 10: ...ure all threaded connections are tight and leak free 3 Check and re torque all screws and fasteners at least every two months Re torque the fluid cover screws first followed by the manifold screws Pre...

Page 11: ...Maintenance 309476B 11...

Page 12: ...Sticky or leaking check valves Clean or replace balls 56 and seats 53 See page 20 Ruptured diaphragm 14 Replace See page 16 Do not exceed maximum air input pressure Restricted exhaust Remove restrict...

Page 13: ...t Ball Check Diaphragm Air Piston Inlet Ball Check Outlet Manifold Tube Fluid Inlet Inlet Manifold Tube Outlet Ball Check Diaphragm Inlet Ball Check Diaphragm Shaft Optional Fluid Outlet Air Valve Air...

Page 14: ...Troubleshooting 14 309476B...

Page 15: ...s immediately to prevent additional damage Tools Required 4 5 6 8 and 10 mm allen wrenches 13 mm open end wrench 28 mm open end wrench or adjustable wrench two flat blade screwdrivers 2 Phillips screw...

Page 16: ...he tube hous ings 4 attached The arrow must point toward the top of the pump and the air inlet 40 must be to the right of the cover 1 Torque the screws 31 to 20 N m 15 ft lb 4 Lubricate the o rings 13...

Page 17: ...Repair 309476B 17 FIG 6 Replace the Diaphragms 13 12 13 14 13 12 13 14 31 31 1 40 1 2 3 Lubricate Torque to 12 N m 8 8 ft lb 1 2 2 1 1 1 1 2 TI1959A 4 4...

Page 18: ...ll the o rings 19 20 on the three bearings 18 Install the bearings in the center housing 5 cylinder inner cover 6 and cylinder outer cover 11 Secure with the clips 21 2 Install the carriage 45 in the...

Page 19: ...17 Check that the felt strips 71 are in place on the inside of the top 67 and bottom 66 covers Install the covers The hole for the air inlet fitting must align with the port in the center housing 5 Ti...

Page 20: ...seal 59 and seal 58 4 Install the inlet tube assembly Torque the screws 38 to 10 N m 7 4 ft lb Ball Check Valve Repair Kit 243154 is available Parts included in the kit are marked for example 56 For t...

Page 21: ...309476B 21 FIG 8 Replace the Ball Check Valves 12 38 2 65 57 56 55 54 59 53 65 57 56 53 59 58 3 38 12 4 38 58 53 56 57 65 59 65 57 56 55 54 38 4 59 53 59 59 Torque to 10 N m 7 4 ft lb 1 1 1 1 1 TI196...

Page 22: ...ing 5 Do not lose the o ring 28 Reassembly 1 Install the o rings 42 28 in the housing 5 2 Install the o rings 22 25 on the inner cover 6 3 Install the o ring 23 packing 26 and quad ring 32 on the pist...

Page 23: ...nstall the flat seals 55 59 and the other ball check parts see page 20 17 Install the tube assemblies Torque the screws 38 to 10 N m 7 4 ft lb FIG 9 Replace the Cylinder and Piston Seals 38 37 36 35 3...

Page 24: ...47 45 67 5 13 12 13 38 2 65 57 56 55 54 59 53 1 31 65 57 56 53 59 58 3 38 13 12 13 68 66 68 70 7 22 22 11 20 18 19 21 14 4 38 10 9 58 59 53 56 57 65 31 1 59 65 57 56 55 54 53 21 19 18 20 29 30 17 46 2...

Page 25: ...21 117021 CLIP c spring 3 22 O RING nitrile 2 23 O RING nitrile 1 24 15A031 TUBE air valve 1 25 117006 O RING nitrile 1 26 PACKING 1 27 117023 PIN spring 1 28 117012 O RING Viton 1 29 117028 SCREW so...

Page 26: ...cle Operating temperature range 10 80 C 50 176 F Dry suction lift 2 5 m 8 2 ft Wet suction lift 6 7 m 22 ft Air inlet size Model 233750 1 2 BSPP f Model 233751 1 2 npt f Fluid inlet size Model 233750...

Page 27: ...8 0 6 0 4 0 2 7 6 15 1 22 7 30 2 37 8 45 4 52 9 60 5 68 0 75 6 83 2 Key A 0 6 MPa 6 bar 88 psi B 0 4 MPa 4 bar 60 psi C 0 2 MPa 2 bar 30 psi Fluid Flow Air Consumption A B C C B A 2 4 6 8 10 12 14 16...

Page 28: ...PerformanceCharts 28 309476B...

Page 29: ...146 mm 5 7 in 160 mm 6 3 in 213 mm 8 4 in M8 Mounting Holes Air Inlet see page 26 for sizes Fluid Inlet see page 26 for sizes Fluid Outlet see page 26 for sizes TI1964A TI1963A 100 mm 4 in 260 mm 10...

Page 30: ...material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANT...

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