Graco Therm-O-Flow 25C994 Instructions Manual Download

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3A5186B

Instructions - Parts

Communications

Gateway Module

Therm-O-Flow

Installation Kit

For use with Therm-O-Flow 20 and 200 systems to provide fieldbus communication
capabilities. For professional use only.

Kit No. 25C994

Important Safety Instructions

Read all warnings and instructions in this
manual and in all related manuals. Save all
instructions.

Summary of Contents for Therm-O-Flow 25C994

Page 1: ...stallation Kit For use with Therm O Flow 20 and 200 systems to provide fieldbus communication capabilities For professional use only Kit No 25C994 Important Safety Instructions Read all warnings and i...

Page 2: ...sed with the following CGM models each of which includes all of the remaining parts neces sary to install the CGM See Communications Gateway Module Instructions Parts manual 312864 for repair parts fo...

Page 3: ...the cables Mounting the CGM 1 Drill the mounting holes 2 Remove the access cover from the CGM D Loosen the two screws C and remove the CGM A from the base B 3 With the CAN connectors on the left side...

Page 4: ...uded in the kit to attach the CAN cables to the back of the control box 7 Connect the Ethernet DeviceNet or PROFIBUS cable to the CGM as applicable Connect the other end of the cable to the fieldbus d...

Page 5: ...ys to navigate to each field and the keypad to set the IP address DHCP settings subnet mask gateway and DNS information Screen 2 Use the down arrow key on the ADM to navigate to screen 2 This screen d...

Page 6: ...s screen displays the hardware revision system serial number and data map identification infor mation PROFINET Fieldbus Screens NOTE These screens are shown only if you have a PROFINET fieldbus CGM in...

Page 7: ...Setup 3A5186B 7 Screen 3 Use the down arrow key on the ADM to navigate to screen 3 This screen displays the hardware revision system serial number and data map identification infor mation...

Page 8: ...tch to On 6 The Graco Splash screen is displayed until commu nication with other modules is established 7 Wait for the update to complete An approximate time to completion displays below the progress...

Page 9: ...ondary C F 16 30 31 Platen Setpoint Temperature Indication Primary Secondary C F 17 32 33 Zone 1 Setpoint Temperature Indication Primary Secondary C F 18 34 35 Zone 2 Setpoint Temperature Indication P...

Page 10: ...Setpoint Temperature Indication Primary Secondary C F 39 76 77 Zone 6 Setback Setpoint Temperature Indication Primary Secondary C F 40 78 79 Zone 7 Setback Setpoint Temperature Indication Primary Seco...

Page 11: ...units of measurement C or F See the Temperature Setpoint Zone Designation Table on page 16 See System Control Bits on page 14 See the Appendix C Error Event Tables on page 22 See Appendix B Data Exch...

Page 12: ...it Ref Part Description Quantity 6 96 0650 99 SCREW tapping phillips pan hd 4 7 17T051 TOKEN gca map tof cgm 1 9 17T053 SOFTWARE gateway tof gsd 1 10 17T054 SOFTWARE gateway tof eds 1 11 17T055 SOFTWA...

Page 13: ...0000 0001 System is ON 1 0x0002 0000 0000 0000 0010 Active System is Secondary B System 2 0x0004 0000 0000 0000 0100 Heat is Turned ON for Primary A System 3 0x0008 0000 0000 0000 1000 Heat is Turned...

Page 14: ...000 0000 Cross Over Command Active 9 0x0200 0000 0010 0000 0000 PLC Control Active Indication 10 0x0400 0000 0100 0000 0000 Heart Beat Indication for PLC from TOF See Note 7 in System Control Bits 11...

Page 15: ...etection of a communication failure between the Therm O Flow system and the controlling logic The TOF system also generates the same rate dynamic signal indication heart beat indication for PLC from T...

Page 16: ...Secondary 22 Zone 6 Setpoint Temperature Secondary 23 Zone 7 Setpoint Temperature Secondary 24 Zone 8 Setpoint Temperature Secondary 25 Zone 9 Setpoint Temperature Secondary 26 Zone 10 Setpoint Tempe...

Page 17: ...t Value location out put instance 7 2 Write to the Data Exchange Interface Pointer Output Designation location on the map output instance 6 a value corresponding to the data the PLC is going to transm...

Page 18: ...n Offset Read 11 Set Low Temp Alarm Offset Write 12 Get Low Temp Alarm Offset Read 13 Set Low Temp Deviation Offset Write 14 Get Low Temp Deviation Offset Read 15 Set Prime Pump Duration Prime pump du...

Page 19: ...2 Get Heat Soak Timer B Read 103 110 Reserved for Future Use 111 Get CV Percent 5051 50 51 Get Control Variable for Pump Primary Heat Zone Read 112 Get CV Percent 5051 50 51 Get Control Variable for P...

Page 20: ...for Heat Zone 10 Secondary Read 137 Get CV Percent 5051 50 51 Get Control Variable for Heat Zone 11 Secondary Read 138 Get CV Percent 5051 50 51 Get Control Variable for Heat Zone 12 Secondary Read 1...

Page 21: ...k Setpoint Temperature Read 167 Get Zone 1 B Sec Setback Set point Temperature Read 168 Get Zone 2 B Setback Setpoint Temperature Read 169 Get Zone 3 B Setback Setpoint Temperature Read 170 Get Zone 4...

Page 22: ...Current Unit A Platen A1B1 Low Current Unit B Zone 1 A1B2 Low Current Unit B Zone 2 A1B3 Low Current Unit B Zone 3 A1B4 Low Current Unit B Zone 4 A1B5 Low Current Unit B Zone 5 A1B6 Low Current Unit B...

Page 23: ...B9 High Current Unit B Zone 9 A3BA High Current Unit B Zone 10 A3BB High Current Unit B Zone 11 A3BC High Current Unit B Zone 12 A3BD High Current Unit B Pump A3BE High Current Unit B Platen A3C1 High...

Page 24: ...11 A7BC Unexp Curr Unit B Zone 12 A7BD Unexp Curr Unit B Pump A7BE Unexp Curr Unit B Platen A7C1 Unexp Curr Fan MZLP 1 A7C2 Unexp Curr Fan MZLP 2 A7C3 Unexp Curr Fan MZLP 3 A7C4 Unexp Curr Fan MZLP 4...

Page 25: ...AM72 Unexp Curr Contactor MZLP 2 AM73 Unexp Curr Contactor MZLP 3 AM74 Unexp Curr Contactor MZLP 4 AM75 Unexp Curr Contactor MZLP 5 AM76 Unexp Curr Contactor MZLP 6 AM77 Unexp Curr Contactor MZLP 7 AM...

Page 26: ...Counter Changed Unit B EHCA Heat Soak Complete Unit A EHCB Heat Soak Complete Unit B EHHA Heat Soak Started Unit A EHHB Heat Soak Started Unit B EHPA Pump Inactive Timeout Unit A EHPB Pump Inactive T...

Page 27: ...MZLP 2 T1C3 Low Temp MZLP 3 T1C4 Low Temp MZLP 4 T1C5 Low Temp MZLP 5 T1C6 Low Temp MZLP 6 T1C7 Low Temp MZLP 7 T1CG Low Temp Gateway T1CV Low Temp AWB Unit A T1CW Low Temp AWB Unit B T1CX Low Temp Sy...

Page 28: ...h Temp Gateway T3CV High Temp AWB Unit A T3CW High Temp AWB Unit B T3CX High Temp System I O Unit A T3CY High Temp System I O Unit B T4C1 High Temp MZLP 1 T4C2 High Temp MZLP 2 T4C3 High Temp MZLP 3 T...

Page 29: ...A T6CY Sensor Err System I O Unit B T8A1 No Temp Rise Unit A Zone 1 T8A2 No Temp Rise Unit A Zone 2 T8A3 No Temp Rise Unit A Zone 3 T8A4 No Temp Rise Unit A Zone 4 T8A5 No Temp Rise Unit A Zone 5 T8A6...

Page 30: ...4 V4M5 High Voltage Line MZLP 5 V4M6 High Voltage Line MZLP 6 V4M7 High Voltage Line MZLP 7 V4MG High Voltage Line Gateway V4MV High Voltage Line AWB Unit A V4MW High Voltage Line AWB Unit B V4MX High...

Page 31: ...6 V8M7 No Voltage Line MZLP 7 V8MG No Voltage Line Gateway V8MV No Voltage Line AWB Unit A V8MW No Voltage Line AWB Unit B V8MX No Voltage Line System I O Unit A V8MY No Voltage Line System I O Unit...

Page 32: ...1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2016 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revision B December 2017 Graco Information Sealant and Adhesive...

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