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Operation 

12

309213G

Operation

Reading the Temperature 
Controllers

See Graco form 309100 for information on the CB100 
temperature controller.

Temperature Out of Range 

The temperature controllers monitor the RTD readings 
from each zone and adjust the electrical power to the 
zone to maintain the temperature at the set value (SV) 
for each zone.

The 2-zone control (243698) has a 

Heat On

 light that 

indicates the power disconnect on the panel is on and 
that there is power to each connected zone. The 

High 

Temperature Alarm

 light is a visual indication only. It  

is lit when the zone temperature is above the SV of the 
control by a Graco preset value of 40° F (22° C).

The 4-zone control (243699) has a power disconnect 
switch that provides power to the temperature controls. 
Power is not applied to the heat zones until the

 Heat On

 

switch is turned on. The 

Heat On

 light will illuminate, 

indicating power is applied to the zones. Unlike the 
2-zone control, the 4-zone control shuts down power to 
the heat zones when a high temperature alarm indicates 
the zone temperature is above the SB of the control by a 
Graco preset value of 40° F (22° C).

The 4-zone control also has provisions for external 
equipment to monitor if a high temperature alarm is 
active and if all zones are within limits. “Within Limits” 
means that the temperature of each zone must be in the 
range of 35°F (19° C) below the SV to 40° F (22° C) 
above the SV, as shown in Fig. 4

.

F

IG

. 4

35°F (19° C) 

below the SV

SV

40° F (22° C) 

above the SV

Within limits

(green READY light on)

HIGH TEMP

ALARM

Summary of Contents for Therm-O-Flow 243698

Page 1: ...orm 309180 Installation and Operation Guide for installation and operation instructions Important Safety Instructions Read all warnings and instructions in this manual Save these instructions 4 Zone A...

Page 2: ...the True Earth Ground 9 Checking Resistance 9 Overview of the Temperature Controller Settings11 Graco Factory P I and d Settings 11 Operation 12 Reading the Temperature Controllers 12 Temperature Out...

Page 3: ...ed power source All electrical wiring must be done by a qualified electrician and comply with all local codes and regula tions TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injur...

Page 4: ...hout tip guard and trigger guard installed Engage trigger lock when not spraying Follow Pressure Relief Procedure in this manual when you stop spraying and before cleaning checking or servicing the eq...

Page 5: ...long fluid run from the unloader to the dispense point An acces sory 2 or 4 zone control can be added to the system to heat additional zones beyond the six of the system unloader Typical Installation...

Page 6: ...it material hoses that are rated at a maximum of 1250 watts and single circuit devices rated at a maximum of 500 watts The 243698 2 zone control can control a 25 foot Therm O Flow hose 1250 watts max...

Page 7: ...tructions Object Material is Applied to Ground the object according to your local code Material Drums Ground the material drums according to your local code Use only metal drums placed on a grounded s...

Page 8: ...ire from the power source into the con trol panel housing and then connect the power source wires to the appropriate terminals on the panel See Electrical Schematics beginning on page page 19 WARNING...

Page 9: ...the sensor resistance 1 Make sure the power is off and that the disconnect switch is in the OFF position 2 Make electrical resistance checks for the compo nents 3 Replace any parts whose resistance re...

Page 10: ...uce risk of injury or damage to equipment conduct these electrical checks with the main disconnect OFF Zone Component Between Terminals Resistance Values ohms 1 DH Hose Aux 1232 1050 Refer to Tables 3...

Page 11: ...temperature controls Graco Factory P I and d Settings Table 5 lists the P I and d settings for standard control panels These settings are preset at the factory Use the table for reference information...

Page 12: ...4 zone control 243699 has a power disconnect switch that provides power to the temperature controls Power is not applied to the heat zones until the Heat On switch is turned on The Heat On light will...

Page 13: ...by a qualified electrician before attempting to start the system AC Heat On ON The CONTROL ON switch U is set to either the ON or AUTO position and power is being supplied to the electrical control p...

Page 14: ...the electrical disconnect on the electrical control panel 2 Open the electrical control box and locate the Ground Fault Interrupt switch GFPE The ground fault interrupt will be in a neutral position b...

Page 15: ...e the blown fuse s High Temperature Alarm lights The temperature of a heated component has gone out of range Supply unit automatically turns off power to supply unit components and air motor Unit turn...

Page 16: ...Parts 16 309213G Parts Model 243698 Control Electrical 230 240 VAC 2 Zone TI0562 TI0562 16 pin outlet connector TC107 TC114 GROUND LUG PANEL LAYOUT...

Page 17: ...Parts 309213G 17 Parts Model 243699 Control Electrical 230 240 VAC 4 Zone 2 16 pin outlet connectors TC107 TC121 TC114 TC128 CP 8 GROUND SLUG PANEL LAYOUT TI0561 TI0561...

Page 18: ...ssmann FNQ R 6 Class CC 116208 2 TC107 114 Temperature Controller 233150 2 243699 4 Zone Control 400VAC CR111 156 162 Deltrol 203028 85 3PDT SEMKO 240VAC Coil 116202 3 SSR116 123 130 137 Carlo Gavazzi...

Page 19: ...Electrical Schematics 309213G 19 Electrical Schematics 230 240 VAC 2 Zone...

Page 20: ...Electrical Schematics 20 309213G Electrical Schematics 230 240 4 Zone...

Page 21: ...Electrical Schematics 309213G 21 Electrical Schematics 230 240 4 Zone continued...

Page 22: ...Dimensions 22 309213G Dimensions Electrical Control Panel Mounting and Clearance Dimensions FIG 7...

Page 23: ...escription Specification Voltage 220 240 AC Frequency 50 60 Hz Power Phases Full Load Amps 2 zone 243695 11 0 amps 4 zone 3243699 15 5 amps Weight 2 zone 243695 5 lb 2 3 kg 4 zone 243699 55 lb 25 kg 1...

Page 24: ...material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRAN...

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