Graco Series D Instructions And Parts List Download

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308608L

Instructions - Parts List

6:1 Fire-Ball

425 Pump

For pumping non-corrosive and non-abrasive oils and lubricants only. For professional use

only.

Not approved for use in European explosive atmosphere locations.

Model 238108, Series D

1100 psi (7.6MPa, 76 bar) Maximum Working Pressure

180 psi (1.2 MPa, 12 bar) Maximum Air Input Pressure

Related Manuals

Important Safety Instructions

Read all warnings and instructions in this

manual before using the equipment.

Save these instructions.

Manual in

English

Description

308201

Pump Runaway Valve

Summary of Contents for Series D

Page 1: ...use in European explosive atmosphere locations Model 238108 Series D 1100 psi 7 6MPa 76 bar Maximum Working Pressure 180 psi 1 2 MPa 12 bar Maximum Air Input Pressure Related Manuals Important Safety...

Page 2: ...Product Life 10 Troubleshooting 11 Repair 12 Air Motor and Throat 12 Disassembly 12 Reassembly 15 Displacement Pump 16 Disassembly 16 Intake Valve 16 Displacement Pump 16 Reassembly 16 Parts 17 Displ...

Page 3: ...equipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Alterations or mo...

Page 4: ...quipment only in well ventilated area Eliminate all ignition sources such as cigarettes and portable electric lamps Ground all equipment in the work area Keep work area free of debris including rags a...

Page 5: ...off valve E Air inlet F Ball valve for releasing collected moisture G Pump H Drain valve required J Dispensing valve model 222411 shown K Thermal relief kit required Part No 240429 L Male quick discon...

Page 6: ...ump To order a 1600 psi 11 MPa 110 bar thermal relief kit order Part No 240429 8 Install a suitable fluid hose P and dispensing valve J Four accessories are required in the system an air shut off valv...

Page 7: ...easy operator access to the pump air controls The pump must be mounted in a ver tical position See Technical Specifications page 22 for pump weight information and the Dimensions and Mounting Hole La...

Page 8: ...container and valve 3 Open the pump air regulator C slowly just until the pump is running When the pump is primed and all This equipment stays pressurized until pressure is manually relieved To help p...

Page 9: ...running too fast and check the fluid supply If the supply container is empty and air has been pumped into the lines prime the pump and lines with fluid or flush it and leave filled with a compatible...

Page 10: ...roduct s useful life dismantle and recycle it in a responsible manner Perform the Pressure Relief Procedure in your pump manual Drain and dispose of fluids according to applicable regulations Refer to...

Page 11: ...hoses valves etc Clear Damaged air motor Service air motor Exhausted fluid supply Refill and re prime or flush Continuous air exhaust Worn or damaged air motor gasket packing seal etc Service air moto...

Page 12: ...ton washer 113 7 Remove the air motor base from the vise and place the piston rod 29 flats in the vise with the air motor facing up 8 Loosen the lift ring 24 Pull up the lift ring grip the trip rod 31...

Page 13: ...the piston lugs L below the pivot pins 16 on the toggles pry up using the screwdriver handle to compress the springs on the toggle assembly M up and away from the piston lugs and remove the parts FIG...

Page 14: ...Repair 14 308608L FIG 4 Air Motor and Throat...

Page 15: ...G 4 NOTE Adjust the distance between the inlet valve poppets and the piston seat by turning the top valve nuts 21 8 Hand tighten the bottom valve nuts 21 securely 9 Align the holes in the valve nuts 2...

Page 16: ...e page 8 3 Disconnect the hoses remove the pump from its mounting and clamp the air motor base 28 in a vise horizontally by closing the vise jaws on the flange Intake Valve Refer to FIG 5 for the foll...

Page 17: ...chase separately Ref Part Description Qty 10 113345 SEAL u cup shown on page 18 1 103 101190 BALL piston metallic 1 104 101178 BALL sst 1 105 113347 PACKING o ring 1 107 113346 PACKING u cup 1 108 112...

Page 18: ...Parts 18 308608L Air Motor...

Page 19: ...inlet valve 2 18 158377 PACKING ring seal 1 19 158378 PACKING o ring 1 20 158379 PACKING o ring 1 21 160261 NUT valve 4 22 160618 WIRE lock 2 23 160623 ARM toggle 2 24 190929 RING lift 1 25 167585 SP...

Page 20: ...vertical scale on left side of the chart to read air consumption Test Conditions Pump tested with AW 32 oil at 75 F 24 C To find Fluid Outlet Pressure psi bar at a specific fluid flow gpm lpm and ope...

Page 21: ...Dimensions 308608L 21 Dimensions Model 238108 Pump Series D Mounting Hole Layout...

Page 22: ...4 5 per gallon 3 8 per liter Maximum recommended pump speed 78 cycles min 6 gpm 23 l min Recommended speed for optimum pump life 15 to 25 cycles per min Wetted Parts Piston seals polyurethane with nit...

Page 23: ...California Proposition 65 308608L 23 California Proposition 65 CALIFORNIA RESIDENTS WARNING Cancer and reproductive harm www P65warnings ca gov...

Page 24: ...in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARR...

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Graco Series D, Instructions And Parts List

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Summary of Contents for Series D

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