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Installation 

10

313431H

Overhead Installations

HS Models Only

1.

Reposition guide arm to position AA. See Step 2 for 
HS Model Reels (above).

2.

Position the hose reel so the pedestal is facing up.

3.

Using the lift truck, raise the reel as close to the 
mounting location as possible.

4.

Bolt hose reel to its mounting. 

Be sure it is secure 

before lowering the lift truck.

5.

Connect inlet supply line to inlet hose of the reel. 
See Hose Installation, page 16

NOTE: 

None of the hose reels listed in this manual come 
with a Hose Inlet Kit.

6.

Flush system.

 

To avoid contaminating the fluid with line-scale, 
chips or other installation debris, before installing 
meter or dispense valve to end of hose, flush the 
equipment with a compatible solvent such as Stod-
dard solvent or mineral spirits. 

a.

Secure the end of the hose in a waste bucket.

b.

Blow out entire lubricant supply line with air.

To reduce the risk of injury, when you are mounting a 
hose reel overhead, always use a lift truck. 

F

IG

. 5

Incorrect

Correct

F

IG

. 6

2

3

1

5 ft (1.5m) minimum for motor oil

1

6 ft (1.9m) minimum for 1 lift

2

Center between two lifts

3

ti13351

Summary of Contents for SD Composite HR

Page 1: ...r use in explosive atmospheres A complete list of Models including Maximum Working Pressure begins on page 2 Important Safety Instructions Read all warnings and instructions in this manual Save these...

Page 2: ...5 20 Hose 4800 331 Grease 3 8 npsm m 1 4 npt m 3 8 50 Model No Size Type Pressure Rating psi bar Media Connection Size Line Size inches Length feet Inlet Outlet HPL2D 10 Bare 300 20 7 Air Water 3 8 np...

Page 3: ...1 2 npsm m 1 2 npsm f 1 2 50 HSL25 10 Hose 300 20 7 Air Water 1 2 npsm m 3 8 npt m 3 8 50 HSL33 10 Hose 300 20 7 Air Water 1 2 npsm m 1 2 npsm m 1 2 35 HSL56 20 Hose 300 20 7 Air Water 1 2 npsm m 3 8...

Page 4: ...er the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and so...

Page 5: ...he Pressure Relief Procedure in this manual Disconnect power or air supply PRESSURIZED EQUIPMENT HAZARD Fluid from the gun dispense valve leaks or ruptured components can splash in the eyes or on skin...

Page 6: ...installa tion These components help reduce the risk of serious injury including electric shock and splashing in your eyes or on the skin The ground wire must be connected to the pump grounding lug an...

Page 7: ...n stream from the air regulator and for easy access from the pump Air Regulator D controls pump speed and outlet pressure by adjusting the air pressure to the pump Locate the regulator close to the pu...

Page 8: ...to match original Series 500 hole configuration A C Holes on the top of the adapter bracket predrilled to match new XD Series Hose Reel base All Mountings NOTE Reels perform best when arm allows hose...

Page 9: ...e lift rails FIG 6 HR HP or HS Models Only 1 Determine the desired position of the roller support arm a FIG 4 The hose reel is factory assembled and shipped with the roller support arm a in position A...

Page 10: ...None of the hose reels listed in this manual come with a Hose Inlet Kit 6 Flush system To avoid contaminating the fluid with line scale chips or other installation debris before installing meter or d...

Page 11: ...installations continue Step 8 8 Position hose stop so hose extends far enough for all operators to reach dispensing valve and tighten nuts to securely hold hose stop in place 9 Install meter or dispe...

Page 12: ...3 If you are installing permanent supply lines drill 1 5 in 38 mm diameter holes through the ceiling toward the inlet side of the reels 4 Continue installation following steps 5 10 of Over head Instal...

Page 13: ...mounting brackets D to the channel Use two mounting brackets for each 1 to 3 capacity mounting channel 103 Use 3 brackets for 4 6 reel channels 2 Position the adjustable clamps 206 of the mount ing br...

Page 14: ...lvent through line until fluid runs clear and is debris free d Pump lubricant through line until all solvent is flushed out 7 For enclosed channel installations continue with instructions on page 19 F...

Page 15: ...e solvent such as Stod dard solvent or mineral spirits a Secure the end of the hose in a waste bucket b Blow out entire lubricant supply line with air c Pump solvent through line until fluid runs clea...

Page 16: ...cations Stop reel where there is access to hose swivel A FIG 12 and where reel is securely latched 5 Uncoil and extend hose 6 Install hose stop C to end of hose If hose has a warning tag F hose stop s...

Page 17: ...pense valve or meter to hose end 14 Adjust spring tension page 17 Increasing and Decreasing Spring Tension Single Pedestal HP or HR Model Hose Reels Increasing Spring Tension 1 Pull out hose 1 to 2 tu...

Page 18: ...ew Then repeat steps 5 6 8 When you are satisfied with the new setting tighten screws A and B Decreasing Spring Tension spring is too tight hose retracts too fast 1 Loosen screw A 3 5 turns Do not com...

Page 19: ...ls 102 SCREW 3 8 16 x 5 8 4 8 12 16 20 24 103 WASHER lock 3 8 4 8 12 16 20 24 105 CHANNEL mounting 1 1 1 1 1 1 HR or HP Models Side Panel Kits Part Number Reel Size Color FN Description 24A217 10 24A2...

Page 20: ...r clip orientation 5 Slide the two panel sections 307 and 308 together aligning clips 310 holes a with mating holes b in panel section Insert and tighten screws 309 to join the two side panels togethe...

Page 21: ...aco label 404 to the center of each end panel 12 Position hose stop so hose extends far enough for all operators to reach dispensing valve 13 Insert screws through hose stop and tighten nuts to secure...

Page 22: ...he clog Replacing Spool HR or HP models single pedestal A complete list of replacement Spool Kits is available on page 33 Use all new parts included in kit 1 Relieve pressure page 22 2 Release spring...

Page 23: ...Decreasing Spring Tension instructions on page 17 Replacing Spool HS or HN models dual pedestal A complete list of replacement Spool Kits is available on page 33 Use all new parts included in kit 1 Re...

Page 24: ...page 23 will help support the spool during the arm installation 14 Replace snap ring 5e 15 Install new swivel assembly in spool see parts page 30 16 Install washers 15 17 and long bolt 18 but do NOT...

Page 25: ...bb b Separate two hose stop components cc to remove from end of hose 6 Disconnect hose B from swivel C FIG 24 and completely remove the hose from reel 7 Install hose stop D to end of hose If hose has...

Page 26: ...lve to end of hose flush the equipment with a compatible solvent such as Stod dard solvent or mineral spirits a Secure the end of the hose in a waste bucket b Blow out entire lubricant supply line wit...

Page 27: ...ER 30 mm 1 16 BASE 1 18 ARM guide 1 19 NUT lock M8 x 1 25 4 20 BUSHING pawl 1 21 PAWL ratchet 1 22 SPRING ratchet pawl 1 23 BOLT M10 x 1 50 x 25 1 24 124461 HOSE 50 ft all HRH55 models 1 253850 HOSE 5...

Page 28: ...BASE 1 17 BOLT M10 x 1 50 x 25 1 18 ARM guide 24 BUSHING pawl 1 25 PAWL ratchet 1 26 218591 KIT roller includes 25a 25d see page 35 1 26a BRACKET roller 1 26b PIN roller 4 26c ROLLER hose 4 26d SCREW...

Page 29: ...Parts SD Series 313431H 29 ti13194 33 5d 5f 5b 5c 5e 5h 26d 30 33 26a 26b 26c 18 13 16 15 5e 17 25 24 5a 5g 5j 34...

Page 30: ...ESAL 1 27 SCREW M8 X 1 25 x 20 4 28 109158 HOSE 50 feet models HSH15A HSH15B 1 124461 HOSE 50 feet models HSH55A HSH55B HNH55 1 253849 HOSE 50 ft models HSL25A HSL25B 1 253850 HOSE 65 ft models HSL56A...

Page 31: ...Parts XD Series HS Models 313431H 31 ti13196 5h 29 26 8 10 28 24 5e 18 19 30 40 33c 33b 33a 33d 28 48 5k 39 38 37 5j 14 17 7 6 32 11 27 34 9 25...

Page 32: ...R 8 mm 1 18 SCREW M8 x 1 25 x 120 1 19 SCREW M5 x 80 x 20 2 24 BASE dual 1 25 SHAFT swivel 1 26 PEDESAL 1 27 SCREW M8 X 1 25 x 20 4 28 124461 HOSE 50 feet model HNH55 1 253850 HOSE 65 ft model HNL56 1...

Page 33: ...PL65 20 Air Water 1 2 50 15Y488 HPL23 10 Air Water 3 8 35 15Y489 HPL56 20 Air Water 3 8 65 15Y490 HPL33 10 Air Water 1 2 35 15Y491 HPM3B HPM33 10 Oil 1 2 35 15Y492 HPM6D HPM65 20 Oil 1 2 50 15Y493 HPH...

Page 34: ...W male x female 1 2 x 1 2 1 NUT M8 x 1 25 4 Description Qty SCREW M8 x 1 25 x 20 4 SCREW M8 x 1 25 x 120 1 WASHER 8 mm 1 WASHER 16 mm 1 SHAFT swivel 1 ELBOW swivel 3 8 1 RING backup 2 O RING 2 WASHER...

Page 35: ...k spring 1 NUT lock 4 SCREW 4 NUT hex 5 WASHER lock 1 SCREW shoulder 10 1 Description Qty HOSE coupled 24 1 FITTING union adapter 90 1 Description Qty HOSE coupled 24 1 FITTING union adapter 90 1 Desc...

Page 36: ...ed steel anodized aluminum Nitrile rubber Dimensions Page 38 Fluid Pressure Grease 1 4 diameter hose 5000 psi 344 bar 34 4 MPa Grease 3 8 diameter hose 4800 psi 331 bar 33 1 MPa Inlet 3 8 NPSM Male Ou...

Page 37: ...m base to top of bolts Measurement taken from edge of spool to front of arm B D A C F E G Pressure Size A B C D E F G Low 20 3 5 inches 89 mm 7 5 inches 191 mm 4 7 inches 120 mm 9 inches 229 mm 21 8 i...

Page 38: ...E B D A C Pressure Size A B C D E F G Low 10 3 5 inches 89 mm 7 5 inches 191 mm 4 7 inches 120 mm 9 inches 229 mm 19 5 inches 498 mm 7 0 inches 177 mm 17 1 inches 435 mm Medium 10 High 10 Low 20 3 5 i...

Page 39: ...C B D E G F Pressure Size A B C D E F G Low 10 6 5 inches 165 mm 7 5 inches 191 mm 7 7 inches 196 mm 9 inches 229 mm 18 5 inches 473 mm 7 5 inches 196 mm 18 inches 460 mm Medium 10 High 10 Low 20 6 5...

Page 40: ...D E G Low 10 6 5 inches 165 mm 7 5 inches 191 mm 7 7 inches 196 mm 9 inches 229 mm 18 2 inches 463 mm 20 inches 508 mm Medium 10 High 10 Low 20 6 5 inches 165 mm 7 5 inches 191 mm 7 7 inches 196 mm 9...

Page 41: ...NOTES 313431H 41 NOTES...

Page 42: ...parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR...

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