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Integrated Air Controls 

4

3A5800C

Integrated Air Controls

Follow the Pressure Relief Procedure whenever you see 
this symbol.

Pressure Relief Procedure

1.

Close the air motor slider valve (BH) and the main 
air slider valve (BA).
NOTE: Both are relieving air valves.

2.

Set the ram director valve (BD) to DOWN. The ram 
will slowly drop.

3.

Jog the ram director valve (BD) up and down to 
bleed air from ram cylinder. 

4.

Open dispense valve or trigger gun to relieve pump 
output pressure.

Disassembly

1.

Perform the pressure relief procedure.

2.

Disconnect all hoses and tubing from existing air 
control.

3.

Remove four screws and washers from the 
mounting bracket and remove the integrated air 
controls.

The integrated air control includes:

WARNING

PRESSURIZED FLUID HAZARD

This equipment stays pressurized until pressure is 
relieved manually. To help prevent serious injury from 
moving parts, or from pressurized fluid, such as 
splashing in the eyes or on skin, follow the Pressure 
Relief Procedure when you stop pumping and before 
you clean, check, or service the equipment.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the 
work area to help prevent serious injury, including eye 
injury or hearing loss.

WARNING

PRESSURIZED FLUID HAZARD

This equipment stays pressurized until pressure is 
relieved manually. To help prevent serious injury from 
moving parts, or from pressurized fluid, such as 
splashing in the eyes or on skin, follow the Pressure 
Relief Procedure when you stop pumping and before 
you clean, check, or service the equipment.

F

IG

. 1

A2

BE

BH

BD

D

25M879 (shown)

BB

BF

BG

BC

BA

A1

BI

Summary of Contents for SaniForce 25E030

Page 1: ...ir Controls for use with Sanitary Supply Systems For professional use only See page 2 for Model information Important Safety Instructions Read all warnings and instructions in this manual Save these instructions Integrated Air Controls ti10438a 3A5800C EN ...

Page 2: ...isassembly 4 Replace Director Valve 5 Replace Air Motor Regulator 5 Replace Ram Air Regulator 6 Reassembly 6 Parts 7 Integrated Air Controls 7 Pneumatic Schematic 8 Integrated Air Control Module 25M879 25E030 8 Integrated Air Control Module 25E650 25E651 9 Graco Standard Warranty 10 Graco Information 10 ...

Page 3: ...bon Steel Frame Static Seal 100 0 7 7 3 4 npt f 25E030 Air Controls for SDU 55 gal 208 l Sanitary Supply Systems Stainless Steel Frame Static Seal 100 0 7 7 3 4 npt f 25E650 Air Controls for SDU 55 gal 208 l Sanitary Supply Systems Stainless Steel Frame Inflatable Seal 100 0 7 7 3 4 npt f 25E651 Air Controls for SDU 55 gal 208 l Sanitary Supply Systems Carbon Steel Frame Inflatable Seal 100 0 7 7 ...

Page 4: ... air control includes WARNING PRESSURIZED FLUID HAZARD This equipment stays pressurized until pressure is relieved manually To help prevent serious injury from moving parts or from pressurized fluid such as splashing in the eyes or on skin follow the Pressure Relief Procedure when you stop pumping and before you clean check or service the equipment PERSONAL PROTECTIVE EQUIPMENT Wear appropriate pr...

Page 5: ...2 Remove screws 4a and take off director valve 3 Remove spring 4c valve plate 4d and o ring 4b 4 Remove and discard pin 4g and four valve seats 4e with o rings 4f 5 Insert new valve seats 4e with o rings 4f and new pin 6 Insert new director valve plate 4d see Note above spring 4c and o ring 4b 7 Attach new director valve with screws 4a Tighten screws until snug Replace Air Motor Regulator Numbers ...

Page 6: ...anifold Use index pin for correct orientation Tighten screws until snug Reassembly 1 Using four screws and washers attach the inte grated air controls to the mounting bracket See FIG 1 2 Attach the ram up ram down and blowoff air lines as shown in Figure FIG 3 3 Attach all other hoses and replace shrouds 4 If replacing entire control assembly install the safety relief valve BI from previous contro...

Page 7: ...1 4a SCREW 4 4b O RING 1 5 121110 O RING buna 3 6 255651 REGULATOR air motor includes regulator o ring and screws 1 7 REGULATOR ram includes 7a and 7b 1 121106 models 25M879 25E651 17W740 models 25E030 25E650 7a SCREWS 4 7b O RING 2 8 121109 VALVE blowoff includes valve and push button 1 9 121112 SCREW cap socket head 1 4 20 x 5 8 6 10 517449 MUFFLER 1 11 100721 PLUG pipe auxiliary air supply 1 13...

Page 8: ...ed Air Control Module 25M879 25E030 Platen Pump Air Motor Ram Up Ram Down Pump Pressure Regulator Ram Pressure Regulator Air Motor Shutoff Ram Directional Control Valve UP DOWN INTEGRATED AIR CONTROL MODULE Air Pressure Relief Valve MAIN AIR IN Blow Off Valve ...

Page 9: ...PLATEN RAM UP CONNECT TUBING TO CYLINDER BOTTOM PUMP PRESSURE REGULATOR RAM PRESSURE REGULATOR AIR PRESSURE RELIEF VALVE AIR MOTOR SHUTOFF RAM DIRECTIONAL CONTROL VALVE SEAL PRESSURE REGULATOR INFLATABLE SEAL VALVE AIR PRESSURE RELIEF VALVE AIR PRESSURE RELIEF VALVE BLOW OFF VALVE NEEDLE VALVE MAIN AIR SUPPLY UP HOLD DOWN MAIN AIR SHUTOFF ...

Page 10: ... of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligatio...

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