Graco SaniForce 2150e Operation Download Page 1

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Operation

SaniForce 2150e, 3000e, 4000e,

Electric-Operated Diaphragm Pump

3A5132F

2–Inch, 3–Inch, and 4–Inch pumps with electric drive for ﬂuid transfer applications.

Not approved for use in explosive atmospheres or hazardous locations unless otherwise stated. See

Approvals page for more information. For professional use only.

Important Safety Instructions

Read all warnings and instructions in this manual and in your

Repair/Parts manual. Save these instructions.

For Maximum Working Pressure, see

Technical Data sheets

See page 7 for approvals.

PROVEN QUALITY. LEADING TECHNOLOGY.

All manuals and user guides at all-guides.com

all-guides.com

Summary of Contents for SaniForce 2150e

Page 1: ...us locations unless otherwise stated See Approvals page for more information For professional use only Important Safety Instructions Read all warnings and instructions in this manual and in your Repair Parts manual Save these instructions For Maximum Working Pressure see Technical Data sheets See page 7 for approvals PROVEN QUALITY LEADING TECHNOLOGY All manuals and user guides at all guides com a...

Page 2: ...guration AC with VFD 20 Sanitize the Pump Before First Use 20 Transfer Mode Vs Low Pulsation Mode 20 Start and Adjust the Pump 20 Pressure Relief Procedure 21 Pump Shutdown 21 VFD Operation 22 VFD Control Panel 22 Adjust the Speed 22 Maintenance 23 Maintenance Schedule 23 Lubrication 23 Tighten Connections 23 Flushing and Storage 23 Performance Data 24 Dimensions 2150T Pump 28 Dimensions 3000HS Fl...

Page 3: ... before opening equipment FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode Paint or solvent ﬂowing through the equipment can cause static sparking To help prevent ﬁre and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths poten...

Page 4: ...uipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Alterations or modiﬁcations may void agency approvals and create safety hazards Make sure all equipment is rated and approved for the environment in which you are using it Use equipment only for its intended purpose Call...

Page 5: ...y Data Sheet SDS and recommendations TOXIC FLUID OR FUMES HAZARD Toxic ﬂuids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed Read Safety Data Sheet SDS to know the speciﬁc hazards of the ﬂuids you are using Store hazardous ﬂuid in approved containers and dispose of it according to applicable guidelines BURN HAZARD Equipment surfaces and ﬂuid that ...

Page 6: ... Section Material Gearbox and Compressor Motor 2150 T FDA compliant E Electric A Aluminum 94 No Gearbox or Compressor A Standard Induction Motor 3000 HS High Sanitation S Stainless Steel 04 High Speed Gear Ratio C ATEX Induction Motor 4000 3A 3A Certiﬁed 05 High Speed Gear Ratio 120V Compressor D Flameproof Induction Motor PH Pharmaceutical 06 High Speed Gear Ratio 240V Compressor G No Motor 14 Mi...

Page 7: ...ainless steel no manifolds CW Polychloroprene Weighted C31 3 1 certiﬁed FK FKM Fluoroelastomer PT PTFE SP Santoprene Approvals Pumps with motor code C are certiﬁed to II 2 G Ex d h IIB T3 Gb Pumps with motor code G are certiﬁed to II 2 G Ex h IIB T3 Gb Motors coded D are certiﬁed to Class I Div 1 Group D T3B Class II Div 1 Group F G T3B Ball materials coded PT and diaphragm materials coded PT are ...

Page 8: ...o Buy and use the Distributor Locator To Specify the Conﬁguration of a New Pump Please call your distributor OR Use the Online Diaphragm Pump Selector Tool at www graco com Go to the Process Equipment Page To Order Replacement Parts Please call your distributor 8 3A5132F All manuals and user guides at all guides com ...

Page 9: ...educed efﬁciency of the pump Cavitation damage and reduced efﬁciency both result in increased operating costs Cavitation depends on the vapor pressure of the pumped liquid the system suction pressure and the velocity pressure It can be reduced by changing any of these factors 1 Reduce vapor pressure Decrease the temperature of the pumped liquid 2 Increase suction pressure a Lower the installed pos...

Page 10: ...line D Mounting feet G Bleed type master air valve E Air inlet port H Air ﬁlter regulator assembly P Pump Ground J Master air valve for accessories R Center section regulator K Grounded ﬂexible ﬂuid supply line L Fluid drain valve may be required for your pump installation M Fluid shutoff valve N Grounded ﬂexible ﬂuid outlet line Required Supplied by customer 10 3A5132F All manuals and user guides...

Page 11: ...et port F Power cord to compressor D Mounting feet K Grounded ﬂexible ﬂuid supply line E Air inlet port L Fluid drain valve may be required for your pump installation J Center section regulator M Fluid shutoff valve P Pump Ground N Grounded ﬂexible ﬂuid outlet line Required Supplied by customer 3A5132F 11 All manuals and user guides at all guides com a l l g u i d e s c o m ...

Page 12: ...Dimensions 2150T Pump page 28 NOTICE To prevent pump damage use all eight fasteners 2 Make sure the mounting surface is ﬂat and that the pump doesn t wobble 3 For ease of operation and service mount the pump so ﬂuid inlet and ﬂuid outlet ports are easily accessible Mounting a pump without a Gearmotor A pump without a Graco gearbox and motor will require a mounting platform to provide support for t...

Page 13: ... pump Do not use the manifolds to lift the pump Use at least two straps 1 For all mountings be sure the pump is secured with screws through the mounting bracket 2 Make sure the mounting surface is ﬂat and that the pump base doesn t wobble See Dimensions 3000HS Flapper Pumps page 31 NOTICE To prevent pump damage use all fasteners 3 For ease of operation and service mount the pump so ﬂuid inlet and ...

Page 14: ...e it to ground the motor to the controller Air Line and Fluid hoses Use only grounded hoses with a maximum of 500 ft 150 m combined hose length to ensure grounding continuity Check electrical resistance of hoses If total resistance to ground exceeds 29 megohms replace hose immediately Fluid supply container Follow local code Solvent pails used when ﬂushing Follow local code Use only conductive met...

Page 15: ...ories and the pump air inlet Fluid Supply Line 1 Use ﬂexible grounded ﬂuid hoses 2 For best sealing results use a standard tri clamp or DIN style sanitary gasket of a ﬂexible material such as EPDM Buna N ﬂuoroelastomer or silicon 3 If the inlet ﬂuid pressure to the pump is more than 25 of the outlet working pressure the ball check valves will not close fast enough resulting in inefﬁcient pump oper...

Page 16: ...3 T4 T5 T6 L2 L3 L1 T7 T8 T9 T1 T2 T3 Figure 4 Wire Connections for a 460 V Motor 6 Close the motor electrical box Torque the bolts to 20 in lb 2 2 N m Wire Connections at the ATEX Motor Motor Code C Install the wiring at the motor as follows 1 Open the motor s electrical box 2 Install wiring system with proper connections to the motor electrical box 3 Connect the green ground wire to the ground s...

Page 17: ...230V Wiring 6 Connect thermostat wires P1 and P2 to external overload detection Thermostat is NC normally closed 7 Close the motor electrical box Torque the screws to 20 in lb 2 3 N m Wire Connections at the Variable Frequency Drive VFD NOTE Follow the instructions in the VFD manufacturer s manual Install the wiring at the VFD as follows 1 Connect the wires to the motor See Electrical Connections ...

Page 18: ...E The leak sensor is designed to operate as a normally closed circuit 1 Turn off power to the VFD 2 Open the access cover on the VFD 3 For a Graco VFD perform the following a Wire one lead to terminal 4 on the rail b Wire a second lead to terminal 13A on the rail c Close the access cover d Turn on power to the VFD e Go to screen P121 f Change the value to 21 and press the Mode button 4 For a non G...

Page 19: ...ectrical box 2 Install wiring system with proper connections i e conduit ﬁttings power cable cable grip to the compressor electrical box 3 Connect line power 120VAC or 240 VAC depending on your compressor to L1 and L2 N Connect supply ground to Use minimum 12 AWG 4 mm2 wire when the system is conﬁgured for a 16A circuit and 14 AWG 2 5 mm2 when conﬁgured for a 12A circuit Torque terminals to 10 in ...

Page 20: ...ative air pressures produce better pump efﬁciency Start and Adjust the Pump 1 Be sure the pump is properly grounded See Ground The System page 14 2 Check ﬁttings to be sure they are tight Use a compatible liquid thread sealant on male threads Tighten ﬂuid inlet and ﬂuid outlet ﬁttings securely 3 Place the suction tube if used in ﬂuid to be pumped NOTE If ﬂuid inlet pressure to the pump is more tha...

Page 21: ... check or service the equipment 1 Remove power from the system 2 Open the dispensing valve if used 3 Open the ﬂuid drain valve L if used to relieve ﬂuid pressure Have a container ready to catch the drainage 4 Shut off the air supply to the pump 5 Back out center section regulator to relieve air pressure in center section Pump Shutdown At the end of the work shift and before you check adjust clean ...

Page 22: ...the arrow keys to speed up or slow down the motor The blue M key accesses the VFD menu See the manufacturer s instructions for menu descriptions and information NOTE If the M key is pressed use the arrow keys to scroll through the VFD menu FWD AUTO REV STOP RUN Figure 11 VFD Control Panel Adjust the Speed VFD settings are preset at the factory for most applications To change the speed of the pump ...

Page 23: ...s are tight and leak free Check mounting bolts Flushing and Storage To avoid injury from ﬁre explosion or electric shock always ground equipment and waste container To avoid static sparking and injury from splashing always ﬂush at the lowest possible pressure Flush before ﬁrst use Flush at the end of the day before storing and before repairing equipment Flush at the lowest pressure possible Check ...

Page 24: ...Ha of your system should be above the Net Positive Suction Head Required NPSHr line shown on the chart High speed gear ratio pumps with gearmotor and compressor 04 05 or 06 KEY A Power Limit Curve B Net Positive Suction Head Required The shaded area is recommended for continuous duty 2150T FDA Pump Frequency Hz Pump Speed Cycles per Minute Outlet Pressure PSI bar MPa 0 10 0 7 0 07 20 1 4 0 14 30 2...

Page 25: ...ve B Net Positive Suction Head Required The shaded area is recommended for continuous duty 2150T FDA Pump Frequency Hz Pump Speed Cycles per Minute Outlet Pressure PSI bar MPa 0 10 0 7 0 07 20 1 4 0 14 30 2 1 0 21 40 2 8 0 28 50 3 5 0 35 60 4 1 0 41 70 4 8 0 48 80 5 5 0 55 90 6 2 0 62 100 6 9 0 69 0 20 76 40 151 60 227 80 303 100 379 20 36 30 54 40 73 50 91 60 109 70 127 80 145 90 163 0 5 1 52 10 ...

Page 26: ...les per Minute Outlet Pressure PSI bar MPa 0 10 0 7 0 07 20 1 4 0 14 30 2 1 0 21 40 2 8 0 28 50 3 5 0 35 60 4 1 0 41 70 4 8 0 48 80 5 5 0 55 90 6 2 0 62 100 6 9 0 69 0 5 1 52 10 3 05 15 4 57 20 6 10 25 7 62 30 9 14 35 10 67 0 10 38 20 76 30 114 40 151 50 189 60 227 20 22 30 33 40 45 50 56 60 67 70 78 80 89 90 100 A B NPSHr feet WC meters WC Fluid Flow gpm lpm 26 3A5132F All manuals and user guides...

Page 27: ... equation NPSHa Ha Hz Hf Hvp Where Ha is the absolute pressure on the surface of the liquid in the supply tank Typically this is atmospheric pressure for a vented supply tank e g 34 feet at sea level Hz is the vertical distance in feet between the surface of the liquid in the supply tank and the centerline of the pump inlet Value should be positive if the level is higher than the pump and negative...

Page 28: ...Dimensions 2150T Pump Dimensions 2150T Pump Stainless steel pump with compressor 28 3A5132F All manuals and user guides at all guides com ...

Page 29: ...Dimensions 2150T Pump Stainless steel pump without compressor 3A5132F 29 All manuals and user guides at all guides com ...

Page 30: ...9 3 4 6 8 7 9 3 2 2 8 1 9 3 2 2 8 1 9 3 0 4 7 7 1 3 0 4 7 7 1 4 1 4 1 0 5 2 3 4 9 8 8 6 3 3 9 8 6 1 4 3 8 1 1 1 3 3 7 5 9 5 3 3 7 4 9 5 0 H 6 3 1 6 0 6 3 1 6 0 6 3 1 6 0 6 3 1 6 0 6 3 1 6 0 6 3 1 6 0 6 3 1 6 0 6 3 1 6 0 6 3 1 6 0 6 3 1 6 0 6 3 1 6 0 6 3 1 6 0 6 3 1 6 0 J 1 4 6 3 7 1 4 0 9 1 0 3 8 4 0 9 1 0 3 8 3 8 5 9 7 7 3 8 5 9 7 8 3 6 6 9 3 0 3 6 6 9 3 0 4 7 7 1 2 1 2 4 1 2 1 0 4 6 4 0 2 1 0 2 ...

Page 31: ...Dimensions 3000HS Flapper Pumps Dimensions 3000HS Flapper Pumps Pump without compressor 3A5132F 31 All manuals and user guides at all guides com a l l g u i d e s c o m ...

Page 32: ... 1 8 7 0 1 8 7 0 1 8 7 0 1 8 7 0 1 8 7 0 1 8 7 0 1 8 7 0 1 8 7 0 1 8 F 2 2 3 5 7 2 2 3 5 7 2 2 3 5 7 2 2 3 5 7 2 2 3 5 7 2 2 3 5 7 2 2 3 5 7 2 2 3 5 7 2 2 3 5 7 2 2 3 5 7 2 2 3 5 7 2 2 3 5 7 G 4 1 0 1 0 4 4 1 0 1 0 4 3 7 8 9 6 3 7 8 9 6 3 6 0 9 1 3 6 0 9 1 4 7 0 1 1 9 4 0 5 1 0 3 3 9 5 1 0 0 2 9 4 7 5 2 3 1 5 9 2 3 0 5 8 H 1 1 1 2 8 1 1 1 2 8 1 1 1 2 8 1 1 1 2 8 1 1 1 2 8 1 1 1 2 8 1 1 1 2 8 1 1 1...

Page 33: ...imum ambient air temperature for operation and storage NOTE Exposure to extreme low temperatures may result in damage to plastic parts 32 F 0 C Fluid displacement per cycle free ﬂow 2150T 0 6 gallons 2 27 liters 3000HS 4000HS 0 69 gallons 2 61 liters Maximum free ﬂow delivery continuous duty 2150T 100 gpm 378 lpm 3000HS 4000HS 62 5 gpm 237 lpm Maximum pump speed continuous duty 60 Hz 160 cpm Fluid...

Page 34: ...3 84 A 460V IE Rating IE3 AC ATEX 04C Power 7 5 HP 5 5 kW Number of Motor Poles 4 Pole Speed 1800 rpm 60 Hz or 1500 rpm 50 Hz Constant Torque 6 1 Gear Ratio 11 88 Voltage 3 phase 240V 3 Phase 415V Maximum Amperage Load 20 A 230V 11 5 A 460V AC ATEX 14C Power 5 0 HP 4 0 kW Number of Motor Poles 4 Pole Speed 1800 rpm 60 Hz or 1500 rpm 50 Hz Constant Torque 6 1 Gear Ratio 16 46 Voltage 3 phase 240V 3...

Page 35: ...r 3 0 HP 2 2 kW Number of Motor Poles 4 Pole Speed 1800 rpm 60 Hz or 1500 rpm 50 Hz Constant Torque 6 1 Gear Ratio 26 77 Voltage 3 phase 230V 3 Phase 460V Maximum Amperage Load 8 A 230V 4 A 460V Leak Sensor Contact Ratings State Normally closed Voltage 240V Max AC DC Current 0 28 A max at 120 VAC 0 14 A max at 240 VAC 0 28 A max at 24 VDC 0 07 A max at 120 VDC Power 30 W max Ambient Temperature 20...

Page 36: ... dBa at 60 psi ﬂuid pressure and 160 cpm full ﬂow 82 dBa Wetted Parts Wetted parts include material s chosen for seat ball and diaphragm options plus the pump s material of construction Aluminum Polypropylene Stainless Steel Conductive Polypropylene or PVDF Non wetted parts Non wetted parts include aluminum coated carbon steel PTFE stainless steel polypropylene 36 3A5132F All manuals and user guid...

Page 37: ... m 3 6 0 1 6 3 3 2 8 1 4 9 3 0 8 1 3 9 4 7 5 2 1 5 3 5 1 1 5 9 3 2 5 1 4 7 5 1 7 2 3 4 4 2 7 1 9 4 4 1 8 1 9 0 2 1 7 9 8 S t a i n l e s s S t e e l 4 4 2 2 0 0 4 1 0 1 8 6 3 9 0 1 7 7 5 5 7 2 5 3 4 3 3 1 9 6 4 0 7 1 8 5 5 9 9 2 7 1 5 0 9 2 3 1 5 0 0 2 2 7 2 9 9 1 3 6 3 0 0 0 H S F l a p p e r P u m p P u m p M a t e r i a l M o t o r G e a r b o x S t a n d a r d A C 0 4 A 1 4 A 2 4 A C e n t e r...

Page 38: ... will further limit the ﬂuid temperature range Stay within the temperature range of the most restricted wetted component Operating at a ﬂuid temperature that is too high or too low for the components of your pump may cause equipment damage StainlessSteelPumpFluidTemperature Range Diaphragm Ball Seat Material Fahrenheit Celsius Polychloroprene check balls CW 10 to 180 F 12 to 82 C PTFE check balls ...

Page 39: ...Notes Notes 3A5132F 39 All manuals and user guides at all guides com ...

Page 40: ...sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY ...

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