background image

Configuration Number Matrix for HS and PH Pumps

Configuration

Configuration

Configuration Number

Number

Number Matrix

Matrix

Matrix for

for

for HS

HS

HS and

and

and PH

PH

PH Pumps

Pumps

Pumps

Check

Check

Check the

the

the identification

identification

identification plate

plate

plate (ID)

(ID)

(ID) for

for

for the

the

the Configuration

Configuration

Configuration

Number

Number

Number of

of

of your

your

your pump.

pump.

pump. Use

Use

Use the

the

the following

following

following matrix

matrix

matrix to

to

to define

define

define

the

the

the components

components

components of

of

of your

your

your pump.

pump.

pump.

When

When

When you

you

you receive

receive

receive your

your

your pump,

pump,

pump, record

record

record the

the

the 9

9

9 character

character

character part

part

part

number

number

number found

found

found on

on

on the

the

the shipping

shipping

shipping box

box

box (e.g.,

(e.g.,

(e.g., SE1B.0014):

SE1B.0014):

SE1B.0014):

_____________

_____________

_____________

Also

Also

Also record

record

record the

the

the configuration

configuration

configuration number

number

number on

on

on the

the

the pump

pump

pump ID

ID

ID plate

plate

plate

to

to

to assist

assist

assist you

you

you when

when

when ordering

ordering

ordering replacement

replacement

replacement parts:

parts:

parts:

_____________________________________

_____________________________________

_____________________________________

Sample

Sample

Sample Configuration

Configuration

Configuration Number:

Number:

Number:

1040HS.ES04ASSASSPTPOPT21

1040HS.ES04ASSASSPTPOPT21

1040HS.ES04ASSASSPTPOPT21

1040

1040

1040

HS

HS

HS

E

E

E

S

S

S

04A

04A

04A

SSA

SSA

SSA

SS

SS

SS

PT

PT

PT

PO

PO

PO

PT

PT

PT

21

21

21

Pump

Pump

Pump
Model

Model

Model

Wetted

Wetted

Wetted
Section

Section

Section
Material

Material

Material

Drive

Drive

Drive Center

Center

Center
Section

Section

Section
Material

Material

Material

Gear

Gear

Gear Box

Box

Box

and

and

and Motor

Motor

Motor

Fluid

Fluid

Fluid
Covers

Covers

Covers and

and

and

Manifolds

Manifolds

Manifolds

Seats

Seats

Seats

Balls

Balls

Balls

Diaphragms

Diaphragms

Diaphragms

Manifold

Manifold

Manifold
Gaskets

Gaskets

Gaskets

Certifica-

Certifica-

Certifica-
tion

tion

tion

Pump

Pump

Pump

Wetted

Wetted

Wetted Section

Section

Section Material

Material

Material

Drive

Drive

Drive Type

Type

Type

Center

Center

Center Section

Section

Section Material

Material

Material Motor

Motor

Motor and

and

and Gearbox

Gearbox

Gearbox

1040

1040

1040 HS

HS

HS

High

High

High Sanitation

Sanitation

Sanitation

E

E

E

Electric

Electric

Electric

S

S

S

Stainless

Stainless

Stainless Steel

Steel

Steel

04A

04A

04A

Standard

Standard

Standard AC

AC

AC Induction

Induction

Induction Motor

Motor

Motor

with

with

with Gearbox

Gearbox

Gearbox

PH

PH

PH

Pharmaceutical

Pharmaceutical

Pharmaceutical

04B

04B

04B

Brushless

Brushless

Brushless DC

DC

DC Motor

Motor

Motor

04E

04E

04E

NEMA

NEMA

NEMA 56

56

56 C

C

C Gearbox

Gearbox

Gearbox ‡

04F

04F

04F

IEC

IEC

IEC 90

90

90 B5

B5

B5 Flange

Flange

Flange Gearbox

Gearbox

Gearbox ‡

04G

04G

04G

No

No

No motor,

motor,

motor, No

No

No gearbox

gearbox

gearbox

05C

05C

05C

Brushless

Brushless

Brushless DC

DC

DC Motor

Motor

Motor (configured

(configured

(configured

for

for

for cart

cart

cart---mounted

mounted

mounted systems)

systems)

systems)

Fluid

Fluid

Fluid Covers

Covers

Covers and

and

and

Manifolds

Manifolds

Manifolds

Seat

Seat

Seat Material

Material

Material

Ball

Ball

Ball Material

Material

Material

Diaphragm

Diaphragm

Diaphragm Material

Material

Material

Manifold

Manifold

Manifold
Gaskets

Gaskets

Gaskets

Certification

Certification

Certification

SSA

SSA

SSA

TriClamp,

TriClamp,

TriClamp,
HS

HS

HS or

or

or PH

PH

PH

SS

SS

SS

316

316

316 Stainless

Stainless

Stainless

Steel

Steel

Steel

BN

BN

BN

Buna

Buna

Buna---N

N

N

BN

BN

BN

Buna

Buna

Buna---N

N

N

BN

BN

BN

Buna

Buna

Buna---N

N

N

21

21

21

EN

EN

EN
10204

10204

10204
type

type

type 2.1

2.1

2.1

SSB

SSB

SSB

DIN,

DIN,

DIN, HS

HS

HS or

or

or

PH

PH

PH

CW

CW

CW

Polychloro-

Polychloro-

Polychloro-
prene

prene

prene
Weighted

Weighted

Weighted

PO

PO

PO

PTFE/EPDM

PTFE/EPDM

PTFE/EPDM
Overmold

Overmold

Overmold

EP

EP

EP

EPDM

EPDM

EPDM

31

31

31

EN

EN

EN
10204

10204

10204
type

type

type 3.1

3.1

3.1

FK

FK

FK

FKM

FKM

FKM

PS

PS

PS

PTFE

PTFE

PTFE 2

2

2---Piece

Piece

Piece

Santoprene

Santoprene

Santoprene

PT

PT

PT

PTFE

PTFE

PTFE

SP

SP

SP

Santoprene

Santoprene

Santoprene

SP

SP

SP

Santoprene

Santoprene

Santoprene

3A3168R

7

All manuals and user guides at all-guides.com

Summary of Contents for SaniForce 1040e

Page 1: ...tions unless unless unless otherwise otherwise otherwise stated stated stated See See See Approvals Approvals Approvals page page page for for for more more more information information information Fo...

Page 2: ...phragm Diaphragm Repair Repair Repair 14 14 14 Center Center Center Section Section Section Repair Repair Repair 17 17 17 Replace Replace Replace Center Center Center Bearing Bearing Bearing 20 20 20...

Page 3: ...SION EXPLOSION EXPLOSION HAZARD HAZARD HAZARD Flammable fumes such as solvent in work work work area area area can ignite or explode Solvent flowing through the equipment can cause static sparking To...

Page 4: ...n off all equipment and follow the Pressure Pressure Pressure Relief Relief Relief Procedure Procedure Procedure when equipment is not in use Check equipment daily Repair or replace worn or damaged pa...

Page 5: ...Sheets SDSs to know the specific hazards of the fluids you are using Store hazardous fluid in approved containers and dispose of it according to applicable guidelines BURN BURN BURN HAZARD HAZARD HAZA...

Page 6: ...Balls Diaphragms Diaphragms Diaphragms Manifold Manifold Manifold O O O rings rings rings Certifica Certifica Certifica tion tion tion Pump Pump Pump Wetted Wetted Wetted Section Section Section Mate...

Page 7: ...Gaskets Gaskets Certifica Certifica Certifica tion tion tion Pump Pump Pump Wetted Wetted Wetted Section Section Section Material Material Material Drive Drive Drive Type Type Type Center Center Cent...

Page 8: ...als coded coded coded PT PT PT comply comply comply with with with Class Class Class VI VI VI All All All fluid fluid fluid contact contact contact materials materials materials are are are FDA FDA FD...

Page 9: ...240V are available High High High Sanitation Sanitation Sanitation or or or Pharmaceutical Pharmaceutical Pharmaceutical Pump Pump Pump Models Models Models Center Center Center Section Section Secti...

Page 10: ...ssure Increase suction pressure See manual 3A3167 Seat is severely worn Replace the ball and seat Outlet or inlet is restricted Remove the restriction Inlet fittings or manifolds are loose Tighten Pum...

Page 11: ...s Tighten Pump leaks fluid externally from joints Manifold o rings worn out Replace o rings A GFCI has tripped Remove the controller from the GFCI circuit Supply power is poor Determine and fix the so...

Page 12: ...from from from the the the motor motor motor Disconnect Disconnect Disconnect all all all fluid fluid fluid and and and air air air lines lines lines 2 2 2 Remove Remove Remove the the the manifold m...

Page 13: ...on on both both both covers covers covers must must must point point point toward toward toward outlet outlet outlet manifold manifold manifold 1040HS 1040HS 1040HS or or or 1040PH 1040PH 1040PH 3A316...

Page 14: ...Remove Remove the the the motor motor motor See See See Center Center Center Section Section Section Repair Repair Repair page page page 17 17 17 5 5 5 Overmolded Overmolded Overmolded Diaphragms Dia...

Page 15: ...of of of Disassemble Disassemble Disassemble the the the Diaphragms Diaphragms Diaphragms page page page 14 14 14 g g g Repeat Repeat Repeat to to to install install install the the the other other o...

Page 16: ...cker to to to shaft shaft shaft side side side threads threads threads 5 Torque Torque Torque to to to 60 70 60 70 60 70 ft ft ft lb lb lb 81 95 81 95 81 95 N m N m N m at at at 100 100 100 rpm rpm rp...

Page 17: ...le hole for for for plug plug plug 124 124 124 to to to push push push out out out the the the drive drive drive shaft shaft shaft 112 112 112 You You You can can can also also also use use use the th...

Page 18: ...seize lubricant liberally on the surfaces of the drive shaft assembly 5 Install the drive shaft assembly with the groove facing up 6 Tighten screws in a crisscross pattern 5 turns at a time to engage...

Page 19: ...18 7 7 7 Center Center Center the the the piston piston piston in in in the the the housing housing housing and and and install install install the the the drive drive drive shaft shaft shaft assembly...

Page 20: ...C C C Use Use Use the the the upper upper upper holes holes holes on on on the the the medium sized medium sized medium sized jaw jaw jaw and and and the the the inner inner inner holes holes holes on...

Page 21: ...bushings C C C Install Install Install the the the bushings bushings bushings flush flush flush with with with the the the center center center housing housing housing 101 101 101 10 10 10 Follow Foll...

Page 22: ...ompressor compressor out out out of of of the the the box box box 2 2 2 Use Use Use the the the 4 4 4 bolts bolts bolts and and and 4 4 4 lock lock lock washers washers washers to to to install instal...

Page 23: ...Parts Parts Parts Parts 1040FG 1040FG 1040FG 3A3168R 23 All manuals and user guides at all guides com...

Page 24: ...FE Overmolded PO 12 25A298 PTFE EPDM 2 Piece PT 1 kit Ref Ref Ref Part Kit Part Kit Part Kit Description Description Description Qty Qty Qty 13 15H985 DIAPHRAGM backup included with PT diaphragm Ref 1...

Page 25: ...Parts 1040HS 1040HS 1040HS and and and 1040PH 1040PH 1040PH 3A3168R 25 All manuals and user guides at all guides com...

Page 26: ...iaphragms 11 15H809 for PO diaphragms 2 12 DIAPHRAGM kit see page 29 1 Ref Ref Ref Part Kit Part Kit Part Kit Description Description Description Qty Qty Qty 13 15H985 DIAPHRAGM backup included with P...

Page 27: ...Module Module 1 Apply Apply Apply medium medium medium strength strength strength blue blue blue thread thread thread locker locker locker to to to threads threads threads 3A3168R 27 All manuals and...

Page 28: ...1 117 17J299 SCREW socket head M6 x 40 mm 4 GEARBOX 24Y913 for BLDC motor A04B A04B A04B S04B S04B S04B 25C166 NEMA A04E A04E A04E S04E S04E S04E 118 25C167 IEC A04F A04F A04F S04F S04F S04F 1 Ref Ref...

Page 29: ...Parts Cart Cart Cart Mounted Mounted Mounted Models Models Models 3A3168R 29 All manuals and user guides at all guides com...

Page 30: ...rt Model Model Model Pump Pump Pump Model Model Model Compressor Compressor Compressor Power Power Power Cord Cord Cord 25A672 25A672 25A672 25A879 25A879 25A879 24Y921 24Y921 24Y921 120V 120V 120V 17...

Page 31: ...iption Description Description Qty Qty Qty A FRAME cart 1 B WASHER flat 4 C WASHER spring 4 D WHEEL 2 E E RING 2 F 17H262 AXLE 1 G BEARING 2 Parts are included in Wheel Kit 24Z092 one side only All pa...

Page 32: ...FK FK FK D07080 PT PT PT D07010 SP SP SP D07060 Kits include 4 balls 8 Seat Seat Seat Kits Kits Kits 1040 1040 1040 FG FG FG only only only SS SS SS 25A276 Kits include 4 SST seats 7 4 PTFE o rings 9...

Page 33: ...lt Bolt Bolt Through Through Through Diaphragm Diaphragm Diaphragm Kits Kits Kits BN BN BN 25R608 PS PS PS 25P131 HS PH only PT PT PT 25A298 FG only SP SP SP 25P132 Kits include 2 diaphragms 12 2 diap...

Page 34: ...1040HS PH BN BN BN 1 25R672 1040HS PH CW SP EP 1 25R674 1040HS PH PT PO EP 1 25R675 1040HS PH PT PS EP 1 25R676 1040HS PH PT SP EP 1 25R678 1040HS PH SP SP EP 1 Kits include 4 balls 8 2 diaphragms 12...

Page 35: ...H365 9 8 9 8 9 8 ft ft ft 3 0 3 0 3 0 m m m 17H366 17H366 17H366 24 6 24 6 24 6 ft ft ft 7 5 7 5 7 5 m m m 17H367 17H367 17H367 52 5 52 5 52 5 ft ft ft 16 16 16 m m m Controller to Motor Controller to...

Page 36: ...Exposure Exposure to to to extreme extreme extreme low low low temperatures temperatures temperatures may may may result result result in in in damage damage damage to to to plastic plastic plastic pa...

Page 37: ...l model model Weights Weights Weights Pump Material Motor Gearbox AC NEMA IEC BLDC NEMA Fluid Section Center Section lb kg lb kg lb kg lb kg Aluminum 136 62 99 45 104 47 120 54 Food Grade Stainless St...

Page 38: ...ragm Ball Seat Diaphragm Ball Seat Material Material Material Fahrenheit Fahrenheit Fahrenheit Celsius Celsius Celsius Buna Buna Buna N N N BN BN BN 10 10 10 to to to 180 F 180 F 180 F 12 12 12 to to...

Page 39: ...Rating 5 5 5 kA kA kA Output Output Output Specifications Specifications Specifications Output Output Output Line Line Line Voltage Voltage Voltage 0 264 0 264 0 264 VAC VAC VAC Output Output Output L...

Page 40: ...NTY AND AND AND DISCLAIMS DISCLAIMS DISCLAIMS ALL ALL ALL IMPLIED IMPLIED IMPLIED WARRANTIES WARRANTIES WARRANTIES OF OF OF MERCHANTABILITY MERCHANTABILITY MERCHANTABILITY AND AND AND FITNESS FITNESS...

Reviews: