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Graco SaniForce 1040e, Repair Parts

The Graco SaniForce 1040e is a powerful and reliable diaphragm pump for transferring fluids. Keep your pump running smoothly with our Repair Parts manual available for free download on our website. Ensure optimal performance and longevity by downloading the manual from manualshive.com today.

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Contents

Contents

Contents

Related

Related

Related Manuals

Manuals

Manuals ................................................................................................................................................ 2

2

2

Warnings

Warnings

Warnings ................................................................................................................................................................................. 3

3

3

Configuration

Configuration

Configuration Number

Number

Number Matrix

Matrix

Matrix for

for

for FG

FG

FG

Pumps

Pumps

Pumps...................................................................................................................................................... 6

6

6

Configuration

Configuration

Configuration Number

Number

Number Matrix

Matrix

Matrix for

for

for HS

HS

HS and

and

and PH

PH

PH

Pumps

Pumps

Pumps...................................................................................................................................................... 7

7

7

Approvals

Approvals

Approvals................................................................................................................................................................................. 8

8

8

Overview

Overview

Overview.................................................................................................................................................................................... 9

9

9

Troubleshooting

Troubleshooting

Troubleshooting...................................................................................................................................................... 10

10

10

Repair

Repair

Repair................................................................................................................................................................................................ 12

12

12

Pressure

Pressure

Pressure Relief

Relief

Relief Procedure

Procedure

Procedure.................................................................................... 12

12

12

Check

Check

Check Valve

Valve

Valve Repair

Repair

Repair ............................................................................................................... 12

12

12

Diaphragm

Diaphragm

Diaphragm Repair

Repair

Repair........................................................................................................................ 14

14

14

Center

Center

Center Section

Section

Section Repair

Repair

Repair ...................................................................................................... 17

17

17

Replace

Replace

Replace Center

Center

Center Bearing

Bearing

Bearing ............................................................................................. 20

20

20

Replace

Replace

Replace the

the

the Compressor

Compressor

Compressor .......................................................................................... 22

22

22

Parts

Parts

Parts...................................................................................................................................................................................................... 23

23

23

Cart-Mounted

Cart-Mounted

Cart-Mounted Models

Models

Models......................................................................................................... 29

29

29

Cart

Cart

Cart....................................................................................................................................................................................... 31

31

31

Kits

Kits

Kits and

and

and Accessories

Accessories

Accessories............................................................................................................ 35

35

35

Technical

Technical

Technical Specifications

Specifications

Specifications.................................................................................................................. 36

36

36

Related

Related

Related Manuals

Manuals

Manuals

Manual

Manual

Manual Number

Number

Number

Title

Title

Title

3A3167

3A3167

3A3167

SaniForce

SaniForce

SaniForce 1040e

1040e

1040e Electric

Electric

Electric---Operated

Operated

Operated Diaphragm

Diaphragm

Diaphragm Pump,

Pump,

Pump, Operation

Operation

Operation

2

3A3168R

All manuals and user guides at all-guides.com

Summary of Contents for SaniForce 1040e

Page 1: ...tions unless unless unless otherwise otherwise otherwise stated stated stated See See See Approvals Approvals Approvals page page page for for for more more more information information information Fo...

Page 2: ...phragm Diaphragm Repair Repair Repair 14 14 14 Center Center Center Section Section Section Repair Repair Repair 17 17 17 Replace Replace Replace Center Center Center Bearing Bearing Bearing 20 20 20...

Page 3: ...SION EXPLOSION EXPLOSION HAZARD HAZARD HAZARD Flammable fumes such as solvent in work work work area area area can ignite or explode Solvent flowing through the equipment can cause static sparking To...

Page 4: ...n off all equipment and follow the Pressure Pressure Pressure Relief Relief Relief Procedure Procedure Procedure when equipment is not in use Check equipment daily Repair or replace worn or damaged pa...

Page 5: ...Sheets SDSs to know the specific hazards of the fluids you are using Store hazardous fluid in approved containers and dispose of it according to applicable guidelines BURN BURN BURN HAZARD HAZARD HAZA...

Page 6: ...Balls Diaphragms Diaphragms Diaphragms Manifold Manifold Manifold O O O rings rings rings Certifica Certifica Certifica tion tion tion Pump Pump Pump Wetted Wetted Wetted Section Section Section Mate...

Page 7: ...Gaskets Gaskets Certifica Certifica Certifica tion tion tion Pump Pump Pump Wetted Wetted Wetted Section Section Section Material Material Material Drive Drive Drive Type Type Type Center Center Cent...

Page 8: ...als coded coded coded PT PT PT comply comply comply with with with Class Class Class VI VI VI All All All fluid fluid fluid contact contact contact materials materials materials are are are FDA FDA FD...

Page 9: ...240V are available High High High Sanitation Sanitation Sanitation or or or Pharmaceutical Pharmaceutical Pharmaceutical Pump Pump Pump Models Models Models Center Center Center Section Section Secti...

Page 10: ...ssure Increase suction pressure See manual 3A3167 Seat is severely worn Replace the ball and seat Outlet or inlet is restricted Remove the restriction Inlet fittings or manifolds are loose Tighten Pum...

Page 11: ...s Tighten Pump leaks fluid externally from joints Manifold o rings worn out Replace o rings A GFCI has tripped Remove the controller from the GFCI circuit Supply power is poor Determine and fix the so...

Page 12: ...from from from the the the motor motor motor Disconnect Disconnect Disconnect all all all fluid fluid fluid and and and air air air lines lines lines 2 2 2 Remove Remove Remove the the the manifold m...

Page 13: ...on on both both both covers covers covers must must must point point point toward toward toward outlet outlet outlet manifold manifold manifold 1040HS 1040HS 1040HS or or or 1040PH 1040PH 1040PH 3A316...

Page 14: ...Remove Remove the the the motor motor motor See See See Center Center Center Section Section Section Repair Repair Repair page page page 17 17 17 5 5 5 Overmolded Overmolded Overmolded Diaphragms Dia...

Page 15: ...of of of Disassemble Disassemble Disassemble the the the Diaphragms Diaphragms Diaphragms page page page 14 14 14 g g g Repeat Repeat Repeat to to to install install install the the the other other o...

Page 16: ...cker to to to shaft shaft shaft side side side threads threads threads 5 Torque Torque Torque to to to 60 70 60 70 60 70 ft ft ft lb lb lb 81 95 81 95 81 95 N m N m N m at at at 100 100 100 rpm rpm rp...

Page 17: ...le hole for for for plug plug plug 124 124 124 to to to push push push out out out the the the drive drive drive shaft shaft shaft 112 112 112 You You You can can can also also also use use use the th...

Page 18: ...seize lubricant liberally on the surfaces of the drive shaft assembly 5 Install the drive shaft assembly with the groove facing up 6 Tighten screws in a crisscross pattern 5 turns at a time to engage...

Page 19: ...18 7 7 7 Center Center Center the the the piston piston piston in in in the the the housing housing housing and and and install install install the the the drive drive drive shaft shaft shaft assembly...

Page 20: ...C C C Use Use Use the the the upper upper upper holes holes holes on on on the the the medium sized medium sized medium sized jaw jaw jaw and and and the the the inner inner inner holes holes holes on...

Page 21: ...bushings C C C Install Install Install the the the bushings bushings bushings flush flush flush with with with the the the center center center housing housing housing 101 101 101 10 10 10 Follow Foll...

Page 22: ...ompressor compressor out out out of of of the the the box box box 2 2 2 Use Use Use the the the 4 4 4 bolts bolts bolts and and and 4 4 4 lock lock lock washers washers washers to to to install instal...

Page 23: ...Parts Parts Parts Parts 1040FG 1040FG 1040FG 3A3168R 23 All manuals and user guides at all guides com...

Page 24: ...FE Overmolded PO 12 25A298 PTFE EPDM 2 Piece PT 1 kit Ref Ref Ref Part Kit Part Kit Part Kit Description Description Description Qty Qty Qty 13 15H985 DIAPHRAGM backup included with PT diaphragm Ref 1...

Page 25: ...Parts 1040HS 1040HS 1040HS and and and 1040PH 1040PH 1040PH 3A3168R 25 All manuals and user guides at all guides com...

Page 26: ...iaphragms 11 15H809 for PO diaphragms 2 12 DIAPHRAGM kit see page 29 1 Ref Ref Ref Part Kit Part Kit Part Kit Description Description Description Qty Qty Qty 13 15H985 DIAPHRAGM backup included with P...

Page 27: ...Module Module 1 Apply Apply Apply medium medium medium strength strength strength blue blue blue thread thread thread locker locker locker to to to threads threads threads 3A3168R 27 All manuals and...

Page 28: ...1 117 17J299 SCREW socket head M6 x 40 mm 4 GEARBOX 24Y913 for BLDC motor A04B A04B A04B S04B S04B S04B 25C166 NEMA A04E A04E A04E S04E S04E S04E 118 25C167 IEC A04F A04F A04F S04F S04F S04F 1 Ref Ref...

Page 29: ...Parts Cart Cart Cart Mounted Mounted Mounted Models Models Models 3A3168R 29 All manuals and user guides at all guides com...

Page 30: ...rt Model Model Model Pump Pump Pump Model Model Model Compressor Compressor Compressor Power Power Power Cord Cord Cord 25A672 25A672 25A672 25A879 25A879 25A879 24Y921 24Y921 24Y921 120V 120V 120V 17...

Page 31: ...iption Description Description Qty Qty Qty A FRAME cart 1 B WASHER flat 4 C WASHER spring 4 D WHEEL 2 E E RING 2 F 17H262 AXLE 1 G BEARING 2 Parts are included in Wheel Kit 24Z092 one side only All pa...

Page 32: ...FK FK FK D07080 PT PT PT D07010 SP SP SP D07060 Kits include 4 balls 8 Seat Seat Seat Kits Kits Kits 1040 1040 1040 FG FG FG only only only SS SS SS 25A276 Kits include 4 SST seats 7 4 PTFE o rings 9...

Page 33: ...lt Bolt Bolt Through Through Through Diaphragm Diaphragm Diaphragm Kits Kits Kits BN BN BN 25R608 PS PS PS 25P131 HS PH only PT PT PT 25A298 FG only SP SP SP 25P132 Kits include 2 diaphragms 12 2 diap...

Page 34: ...1040HS PH BN BN BN 1 25R672 1040HS PH CW SP EP 1 25R674 1040HS PH PT PO EP 1 25R675 1040HS PH PT PS EP 1 25R676 1040HS PH PT SP EP 1 25R678 1040HS PH SP SP EP 1 Kits include 4 balls 8 2 diaphragms 12...

Page 35: ...H365 9 8 9 8 9 8 ft ft ft 3 0 3 0 3 0 m m m 17H366 17H366 17H366 24 6 24 6 24 6 ft ft ft 7 5 7 5 7 5 m m m 17H367 17H367 17H367 52 5 52 5 52 5 ft ft ft 16 16 16 m m m Controller to Motor Controller to...

Page 36: ...Exposure Exposure to to to extreme extreme extreme low low low temperatures temperatures temperatures may may may result result result in in in damage damage damage to to to plastic plastic plastic pa...

Page 37: ...l model model Weights Weights Weights Pump Material Motor Gearbox AC NEMA IEC BLDC NEMA Fluid Section Center Section lb kg lb kg lb kg lb kg Aluminum 136 62 99 45 104 47 120 54 Food Grade Stainless St...

Page 38: ...ragm Ball Seat Diaphragm Ball Seat Material Material Material Fahrenheit Fahrenheit Fahrenheit Celsius Celsius Celsius Buna Buna Buna N N N BN BN BN 10 10 10 to to to 180 F 180 F 180 F 12 12 12 to to...

Page 39: ...Rating 5 5 5 kA kA kA Output Output Output Specifications Specifications Specifications Output Output Output Line Line Line Voltage Voltage Voltage 0 264 0 264 0 264 VAC VAC VAC Output Output Output L...

Page 40: ...NTY AND AND AND DISCLAIMS DISCLAIMS DISCLAIMS ALL ALL ALL IMPLIED IMPLIED IMPLIED WARRANTIES WARRANTIES WARRANTIES OF OF OF MERCHANTABILITY MERCHANTABILITY MERCHANTABILITY AND AND AND FITNESS FITNESS...

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