Graco RentalPro 210PC Operation, Parts Download Page 33

Page: 33 / 37

Control

334649H

Control Parts List

Ref. Part

Description

Qty.

111600

PIN, grooved

277364

GASKET, seat, valve

115498

SCREW, mch,

slot/hex, wash hd

117501

SCREW, mach, hex

washer hd

15E295

MANIFOLD, filter

287902

CAP, manifold,

includes 18

115756

BUSHING, motor wire

15E794

GROMMET,

transducer

162453

NIPPLE, (1/4 npsm x

1/4 npt)

15E022

SEAT, valve

187625

HANDLE, valve, drain

195428

BOOT, toggle

239914

VALVE, drain,

includes 5, 26

224807

BASE, valve

24X312

TRANSDUCER,

pressure control

117493

SCREW, mach, hex

washer hd

249052

CONTROL, board

15A464

LABEL, control

15J743

CORD, power

101 246013

KIT, hour meter

102 15C033

HARNESS, wire

103 15B187

CONNECTOR, wire

150 119277

FUSE, replacement

153 17C831

LABEL, brand, control

162 115648

VALVE, shutoff



Replacement Danger and Warning

labels, tags, and cards are available at no

cost.

Ref. Part

Description

Qty.

Summary of Contents for RentalPro 210PC

Page 1: ...aints and coatings Model 17C301 25R758 3000 psi 207 bar 20 7 MPa Maximum Working Pressure Important Safety Instructions Read all warnings and instructions in this manual and related manuals Be familiar with the controls and the proper usage of the equipment Save these instructions Related Manuals Gun 312830 SG3 Pump 334599 Use only genuine Graco replacement parts The use of non Graco replacement p...

Page 2: ...ime 14 Operation 16 Spray Tip Installation 16 Spray 16 Clear Tip Clog 17 Cleanup 18 Maintenance 21 Troubleshooting 22 Mechanical Fluid Flow 22 Electrical 25 Sprayer Parts 29 Parts List 31 Control 32 Control Parts List 33 Wiring Diagram 34 Technical Specifications 35 Graco Standard Warranty 36 Graco Information 37 110474 Certified to CAN CSA C22 2 No 68 Conforms to UL 1450 ...

Page 3: ...of electric shock When repair or replacement of the cord or plug is required do not connect the grounding wire to either flat blade terminal The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire Check with a qualified electrician or serviceman when the grounding instructions are not completely understood or when in doubt as to whether t...

Page 4: ...ss they are antistatic or conductive Connect to a grounded outlet and use grounded extensions cords Do not use a 3 to 2 adapter Do not use a paint or a solvent containing halogenated hydrocarbons Do not spray flammable or combustible liquids in a confined area Keep spray area well ventilated Keep a good supply of fresh air moving through the area Sprayer generates sparks Keep pump assembly in a we...

Page 5: ...e of producing 3000 psi Use Graco replacement parts or accessories that are rated a minimum of 3000 psi Always engage the trigger lock when not spraying Verify the trigger lock is functioning properly Verify that all connections are secure before operating the unit Know how to stop the unit and bleed pressure quickly Be thoroughly familiar with the controls EQUIPMENT MISUSE HAZARD Misuse can cause...

Page 6: ...utate fingers and other body parts Keep clear of moving parts Do not operate equipment with protective guards or covers removed Pressurized equipment can start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure and disconnect all power sources TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes ...

Page 7: ... R A B D J G F L H A ON OFF Switch B Pressure Control D Prime Valve F Tip Guard G Spray Tip H Gun J Airless Hose K Power Cord L Trigger Lock M Drain Tube N Fluid Intake P Pump R Fluid Outlet S Hanger V Finger Guard TSL Fill Point Model Serial Tag Not shown located on bottom of unit ...

Page 8: ...ce Pails Solvent and oil based fluids follow local code Use only conductive metal pails placed on a grounded surface such as concrete Do not place pail on a non conductive surface such as paper or cardboard which interrupts grounding continuity Always ground a metal pail connect a ground wire to the pail Clamp one end to the pail and the other end to a true earth ground such as a water pipe To mai...

Page 9: ...e trigger lock 4 Hold a metal part of the gun firmly to a grounded metal pail Trigger the gun to relieve pressure 5 Engage the trigger lock This equipment stays pressurized until pressure is manually relieved To help prevent serious injury from pressurized fluid such as skin injection splashed fluid and moving parts follow the Pressure Relief Procedure whenever sprayer is stopped and before spraye...

Page 10: ...e is clogged or that pressure has not been fully relieved a VERY SLOWLY loosen the tip guard retaining nut or the hose end coupling to relieve pressure gradually b Loosen the nut or coupling completely c Clear hose or tip obstruction Trigger Lock Always engage the trigger lock when sprayer is stopped to prevent the gun from being triggered accidentally by hand or if dropped or bumped ti25289a ti25...

Page 11: ...ocedure When first setup is performed remove shipping plug from fluid outlet 1 Connect Graco airless hose to fluid outlet Use wrenches to tighten securely 2 Connect other end of hose to gun 3 Use wrenches to tighten securely 4 Engage the trigger lock 5 Remove the tip guard ti25288a ti25199a ti25196a ti24592a ...

Page 12: ... packing wear Do this daily or each time you spray a Place the TSL bottle nozzle into the top center opening in the grill at the front of the sprayer b Squeeze bottle to dispense enough TSL to fill the space between the pump rod and packing nut seal 8 Make certain the ON OFF switch is OFF 9 Plug power supply cord into a properly grounded electrical outlet 10 Turn the prime valve down ti25293a ti24...

Page 13: ...uid intake with drain tube in grounded metal pail partially filled with flushing fluid Use water to flush water based paint or mineral spirits to flush oil based paint 20 Turn ON OFF switch to ON position 21 Turn prime valve horizontal Disengage the trigger lock 22 Hold a metal part of the gun firmly to a grounded metal pail Trigger gun and flush for one minute 23 Turn ON OFF switch to OFF positio...

Page 14: ...3 Turn the ON OFF switch to ON position 4 Place fluid intake in paint pail Place drain tube in a waste pail 5 Increase pressure 1 2 turn to start motor Allow paint to circulate through sprayer until paint flows out the drain tube 6 Turn prime valve horizontal Disengage the trigger lock ti25287a ti25129a ti25292a 15 s ti25291a ...

Page 15: ...If leaks occur perform Pressure Relief Procedure page 9 then tighten all fittings and repeat Startup procedure If there are no leaks continue with the next step 10 Screw tip assembly onto gun and tighten See Spray Tip Installation page 16 For gun assembly instructions see separate gun manual ti25201a 1 m ti25202a 20 s High pressure spray is able to inject toxins into the body and cause serious bod...

Page 16: ...ghten Spray 1 Spray test pattern Adjust pressure to eliminate heavy edges 2 Use smaller tip size if pressure adjustment cannot eliminate heavy edges 3 Hold gun perpendicular 10 12 in 25 30 cm from surface Spray back and forth overlap by 50 4 Trigger gun after moving Release trigger before stopping For additional spraying information see separate gun manual ti24653a C B A ti24664a ti24652a ti26053a...

Page 17: ...he trigger Engage the trigger lock Rotate Spray Tip Disengage the trigger lock Trigger gun at waste area to clear clog 2 Engage the trigger lock Return Spray Tip to original position Disengage the trigger lock and continue spraying ti25206a ti25207a ...

Page 18: ...al information see separate gun manual 3 Remove fluid intake and drain tube from paint wipe excess paint off outside 4 Place fluid intake in a flushing fluid Use water for water base paint and mineral spirits for oil based paint Place drain tube in a waste pail 5 Turn prime valve horizontal ti24592a ti24709a ti24710a ...

Page 19: ... steady and flushing fluid appears 7 Stop triggering gun Move gun to waste pail hold gun against pail trigger gun to thoroughly flush system 8 While continuing to trigger gun turn prime valve down Then release gun trigger Allow flushing fluid to circulate until fluid comes out of drain tube clear 9 Raise fluid intake above flushing fluid ti25317a ti25287a ti24713a ti24714a ...

Page 20: ...turn ON OFF switch to OFF position Disconnect power to sprayer 13 Remove filter from gun Clean and inspect Install filter See separate gun manual 14 If flushing with water flush again with mineral spirits or Pump Armor to leave a protective coating to prevent freezing or corrosion 15 Wipe sprayer hose and gun with a rag soaked in water or mineral spirits ti25319a ti25282a ti25331a ti25295a ti24720...

Page 21: ... in 13mm minimum length NOTE Brushes do not wear at the same rate on both sides of motor Check both brushes Every 1000 gallons 3785 liters Check sprayer stall With sprayer gun NOT triggered sprayer motor should stall and not restart until gun is triggered again If sprayer starts again with gun NOT triggered inspect pump for internal external leaks and check prime valve for leaks Every 1000 gallons...

Page 22: ... reprime pump Intake strainer clogged Remove and clean then reinstall Intake valve ball and piston ball are not seating properly Remove intake valve and clean Check balls and seats for nicks replace if necessary See pump manual Strain paint before using to remove particles that could clog pump Prime valve leaking Follow Pressure Relief Procedure page 9 then repair prime valve Verify pump does not ...

Page 23: ...e brushes Broken and misaligned motor brush springs Rolled portion of spring must rest squarely on top of brush Replace spring if broken Realign spring with brush Motor brushes are binding in brush holders Clean brush holders remove carbon dust with a small cleaning brush Align brush lead with slot in brush holder to assure free vertical brush movement Motor runs but pump does not stroke Connectin...

Page 24: ...sible during priming Intake valve is leaking Clean intake valve Be sure ball seat is not nicked or worn and that ball seats well Reassemble valve Pump packings are worn Replace pump packings See pump manual Paint is too thick Thin the paint according to supplier recommendations Sprayer operates for 5 to 10 minutes then stops Pump packing nut too tight When pump packing nut is too tight the packing...

Page 25: ...lectrical shock hazards when covers are removed for troubleshooting wait 7 seconds after disconnecting power cord for stored electricity to dissipate Problem What to Check How to check Sprayer does not run at all Check electrical supply Make certain that there is 120VAC voltage Check pressure control connections Make certain connector is clean and firmly connected Check pressure control Connect kn...

Page 26: ...ng to the carbon brushes normally Red and Black Motor should spin when battery is connected to the motor leads Check motor thermal switch Motor should be at ambient temperature for this test Connect the yellow leads from the motor to an Ohm meter Meter should indicate continuity Problem What to Check How to check YELLOW BLACK RED ti25122a 9 VOLT BATTERY YELLOW BLACK RED ti25123a BEEP ...

Page 27: ...while checking for opens If an open is found replace the motor Check for motor short Use an Ohm meter to check motor for shorts Connect meter lead to motor case Move the meter lead to each motor wire Meter should read open on all wires Problem What to Check How to check BLACK RED YELLOW 1 3 ohms ti25124a OL BLACK RED YELLOW ti25125a GROUND ...

Page 28: ...es do not wear at the same rate on both sides of motor Check both brushes Replace brushes Broken or misaligned motor brush springs Rolled portion of spring must rest squarely on top of brush Replace spring if broken Realign spring with brush Motor brushes may be binding in brush holders Clean brush holders Remove carbon with small cleaning brush Align brush leads with slot in brush holder to assur...

Page 29: ...Sprayer Parts 334649H 29 Sprayer Parts 59 47 23 53 63 65 67 69 133 134 135 68 71 54b 54c 54d 54a 54 36 28 27 ti25297a 1 2 Ref Torque 140 160 in lb 15 8 18 1 N m 30 35 in lb 3 4 4 0 N m 1 2 See page 32 ...

Page 30: ... 145 62 57 162 44 25 42 47 43 41 132 22 52 12 70 91 55 58 13 39 58 78 17 60 96 84 66 45 ti25296a 40 1 9 10 8 Ref Torque 140 160 in lb 15 8 18 1 N m Hammer tight 25 30 ft lb 33 9 40 7 N m 23 27 in lb 2 6 3 1 N m 1 3 4 5 1 5 3 4 ...

Page 31: ... 1 54 17C794 KIT motor electric 110 120Vincludes 54a 1 54a 17C795 FAN motor roller clutch includes 54b 54c 54d 1 54b NUT push 1 54c WASHER shim round 1 54d ADAPTER shaft 55 15R392 TUBE drain 1 57 195697 STRAINER 1 58 115489 CLAMP 2 59 246250 FRAME stand mount 1 60 197607 HOSE suction set 1 62 195400 STRAP tie 1 63 15K359 LABEL warning 1 65 195793 LABEL warning icons intl 1 66 116295 CLAMP 1 67 109...

Page 32: ...ol 32 334649H Control 15 24 24 35 36 27 12 49 47 19 38 51 20 101 102 103 4 5 26 ti25298a 56 150 7 153 1 2 7 1 Ref Torque 140 160 in lb 15 8 18 1 N m 30 35 in lb 3 4 4 0 N m 130 150 in lb 14 7 16 9 N m 1 2 7 ...

Page 33: ...5E022 SEAT valve 1 27 187625 HANDLE valve drain 1 30 195428 BOOT toggle 1 35 239914 VALVE drain includes 5 26 1 36 224807 BASE valve 1 38 24X312 TRANSDUCER pressure control 1 47 117493 SCREW mach hex washer hd 2 49 249052 CONTROL board 1 51 15A464 LABEL control 1 56 15J743 CORD power 1 101 246013 KIT hour meter 1 102 15C033 HARNESS wire 2 103 15B187 CONNECTOR wire 2 150 119277 FUSE replacement 1 1...

Page 34: ...Wiring Diagram 34 334649H Wiring Diagram Red Black Pressure Control Assembly Power Plug White Green Black from Motor 2 x Yellow ON OFF Switch ti5643a Capacitor Replaceable Fuse ti5643a ...

Page 35: ...m Length 26 5 in 67 3 cm Width 20 in 50 8 cm Weight 59 lb 26 8 kg Noise dBa 70 psi 0 48 MPa 4 8 bar Sound pressure 90 dBa Sound power 100 dBa Materials of Construction Wetted materials on all models zinc and nickel plated carbon steel nylon stainless steel PTFE Acetal leather UHMWPE aluminum tungsten carbide polyethylene fluoroelastomer urethane Notes Startup pressures and displacement per cycle m...

Page 36: ...s of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to inci...

Page 37: ...polis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2014 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revision H June 2020 Graco Information For the latest information about Graco products visit www graco com For patent information see www graco com patents TO PLACE AN ORDER co...

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