Graco Reactor H-VR Repair And Parts Manual Download

Page: 59 / 70

Parts

313540L



Available with pin and bearing kit 257794.

r_256886_313540_8

271

246

250

253

204

208

272

250

249

252

258

249

265

251

250

253

247

278

205

Apply blue Loctite and torque to 250 ft-lbs (337.5 N•m).

Air Motor Detail

Ref. Part

Description

Qty

204

GC2041 WASHER, flat, std; 1/2 in.

205

GC2112 WASHER, lock, spring;1/2 in,

208

159239 NIPPLE, pipe

211

GC0518 YOKE, guide rod

212

GC0527 WASHER, flat

213



PIN, clevis; 1/2 in.

214

GC0419 WASHER, flat

215

GC0519 LINK, drive, pump

216

GC0521 BRACKET, pivot

217



PIN, clevis; 1/2 in.

218

GC0420 WASHER, flat

220

GC0520 ADAPTER, pump

222

GC1195 FITTING, lube; 1/4-28

223

GC0524 SCREW, adjustment;1/2-20

224

GC0421 WASHER, flat

225

GC0526 SHAFT, locking

226

GC0532 WHEEL, hand, aluminum

227

GC0536 STUD; 5/8-11 x 3 in.

228

GC0912 SPACER; 1 5/16 in. diameter,

9/16 in.

229

GC0535 HANDLE

238

157191 FITTING, adapter (1/2 npt x 3/4

npt)

241

GC1147 PUMP, assy., fluid

246

15X709 PLATE, change over, bottom

247

GC1132 EXTENSION, stndoff, change over

249

GC2107 WASHER, lock, spring; #8

250

GC2194 SCREW, shdc; SST, 0.164-32 x

0.0750 SST

251

GC2118 SCREW, rdhd; CS,0.164-32 x

0.750 zp

252

15X708 GUARD, change over box

253

GC2052 WASHER, flat, std; #8

254

15W983 DISK, switch

255



PIN, 2.75 in. base, fluid pump

256

GC1137 SHAFT, cylinder, hydraulic

258

15W340 BRACKET, limit switch

265

15X711 PLATE, change over, top

271

111856 ELBOW, street

272

155677 ADAPTER, union, 90 deg

273

108126 FITTING, tee, street

274

248187 HOUSING, rupture, disc

275

117832 ADAPTER; 9/16-18 JIC x 3/8 npt

276

122406 ADAPTER; 1/2-20 JIC x 3/8 npt

278

192348 NUT, head

279



PIN, clevis; 1/2 in.

280

100081 BUSHING, pipe

Ref. Part

Description

Qty

Summary of Contents for Reactor H-VR

Page 1: ...Not for use in explosive atmospheres See page 3 for model information including maximum working pressure and approvals U S Patent Pending Russian Patent No 2359181 Important Safety Instructions Read all warnings and instructions in this manual Save these instructions r_256886_313539_1 ONFORMS TO 3 5 3TD ERTIFIED TO 3 3TD O 313540L EN ...

Page 2: ...4 Pressure imbalance 14 E27 High motor temperature 15 E30 Momentary loss of communication 16 E31 Pumpline reversing switch failure high cycle rate 16 E99 Loss of communication 16 Troubleshooting 17 Reactor Electronics 17 Primary Heaters A and B 19 Hose Heat System 20 Hydraulic Drive System 22 Proportioning System 24 Repair 28 Pressure Relief Procedure 28 Flushing 29 Proportioning Pumps 29 Circuit ...

Page 3: ...z operation maximum flow rate is 5 6 of 60 Hz maximum flow Part Series Full Load Peak Amps Per Phase Voltage phase System Watts Primary Heater Watts Max Flow Rate lb min kg min Approximate Output per Cycle A B gal liter Hydraulic Pressure Ratio Maximum Fluid Working Pressure psi MPa bar 256886 71 230V 3 26 600 15 300 30 13 6 Variable Variable 3500 24 1 241 256887 41 400V 3 26 600 15 300 30 13 6 Va...

Page 4: ...ish Fluid Pump Part Description 313485 Pump Instructions Parts Manual English Feed Pump Kits Part Description 309815 Instruction Parts Manual English Air Supply Kit Part Description 309827 Instruction Parts Manual English for Feed Pump Air Supply Kit Circulation and Return Tube Kits Part Description 309852 Instruction Parts Manual English Heated Hose Part Description 309572 Instruction Parts Manua...

Page 5: ...rsonal Protective Equipment warnings in this manual Store hazardous fluid in approved containers and dispose of it according to applicable guidelines PERSONAL PROTECTIVE EQUIPMENT Always wear appropriate personal protective equipment and cover all skin when spraying servicing equipment or when in the work area Protective equipment helps prevent serious injury including long term exposure inhalatio...

Page 6: ...t when fatigued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system com ponent See Technical Data in all equipment manuals Do not leave the work area while equipment is energized or under pressure Turn off all equipment and follow the Pressure Relief Procedure in this manual when equipment is not in use Check equipm...

Page 7: ...r a properly fitting respirator which may include a supplied air respirator Ventilate the work area according to instructions in the fluid manufacturer s SDS Avoid all skin contact with isocyanates Everyone in the work area must wear chemically impermeable gloves protective clothing and foot coverings as recommended by the fluid manufacturer and local regu latory authority Follow all fluid manufac...

Page 8: ...espiratory protection Always wear a properly fitting respirator which may include a sup plied air respirator Ventilate the work area according to instructions in the fluid manufacturer s SDS Avoid all skin contact with isocyanates Everyone in the work area must wear chemically impermeable gloves protective clothing and foot coverings as recommended by the fluid manufacturer and local regulatory au...

Page 9: ... types used in your equipment requires special attention to avoid equipment damage and downtime When changing materials flush the equipment multiple times to ensure it is thoroughly clean Always clean the fluid inlet strainers after flushing Check with your material manufacturer for chemi cal compatibility When changing between epoxies and urethanes or polyureas disassemble and clean all fluid com...

Page 10: ...hed from one zone to another Failed heater element where thermocouple is installed Loose wire Checks Check which zone is displaying the E01 error 1 Check that connector B is firmly plugged into tem perature control module see FIG 9 page 36 2 Clean and re plug connections 3 Check connections between the temperature con trol module and overtemperature switches A and B 308 and between temperature con...

Page 11: ...hange zone module with another one Turn zone on and check for error see page 37 If error disappears replace faulty module a For hose zone If error still occurs perform Transformer Primary Check and Trans former Secondary Check starting on page 42 NOTE When there is a high current error the LED on that zone s module will turn red while the error is displayed E03 No zone current 1 Check for tripped ...

Page 12: ...The display will show the control heater module temperature 6 If an error occurred for the hose zone temporarily use the current control mode Refer to Reactor H VR Operation manual 313539 E05 Circuit board overheated NOTE Each module has an on board temperature sensor Heat is turned off if module temperature exceeds 185 F 85 C within the heater module 1 Check that fan above electrical cabinet is o...

Page 13: ...ction at J8 on motor con trol board page 34 and clean contacts 2 Reverse A and B transducer connections If error moves to transducer A E21 replace transducer B page 13 If error does not move replace motor con trol board page 33 E23 High fluid pressure 1 Relieve pressure Verify low pressure with analog gauges Turn main power OFF then ON If error persists do checks below 2 If pressure imbalance is s...

Page 14: ...the two pressures As soon as the higher analog pres sure drops below the lower analog pressure the display changes to the new higher reading Knowing this the following checks will show which trans ducer has failed or if the motor control board has failed 3 For testing purposes only set DIP switch 2 on the motor control board to OFF See page 33 This will allow the Reactor to continue to run with a ...

Page 15: ... Slow E24 errors occur gradually The pressures are bal anced when you begin spraying but slowly become imbalanced until an E24 occurs NOTE If spraying at a ratio other than 1 1 an E24 may occur Size hoses and mix chamber appropri ately to avoid pressure imbalance Causes of Slow E24 Errors one side of the gun is partially plugged the A or B proportioner pump has failed the A or B feed pump has fail...

Page 16: ...ine switch or switch mechanism may result in a high cycle rate causing an E31 to occur Replace the switch or switch mechanism See Pumps Do Not Reverse Direction page 27 E31 may also occur if the system is modified to produce a higher flow rate E99 Loss of communication If communication is lost between the motor control dis play and the motor control board or the temperature control display and the...

Page 17: ...eplace cable if is damaged Defective circuit board Swap display connection to motor control board with connection to heater control board If temperature display illuminates heater control board is causing problem Otherwise display cable or display is failing Pressure display does not illuminate Display disconnected Check cable connections page 43 Display cable damaged or corroded Clean connections...

Page 18: ...e 43 Replace damaged cable Display cable damaged or corroded Clean connections replace cable if is damaged Ribbon cable on display circuit board disconnected or broken Connect cable page 43 or replace Broken display button Replace page 43 Red stop button does not work Broken button fused contact Replace page 43 Loose wire Check connections page 43 Fan not working Blown fuse Verify with ohmmeter re...

Page 19: ... primary heat is abnormal high temperature overshoots or E01 error occurs intermittently Dirty thermocouple connections Examine connection of thermocou ples to long green plug on heater control board Unplug and re plug thermocouple wires cleaning off any debris Unplug and re plug long green connector Thermocouple not contacting heater element Loosen ferrule nut N push in ther mocouple 410 so tip T...

Page 20: ...g A and B setpoints too low Increase A and B setpoints Hose is designed to maintain temperature not to increase it Ambient temperature is too cold Increase A and B setpoints to increase fluid temperature and keep it steady Flow too high Use smaller mix chamber Decrease pressure Hose was not fully preheated Wait for hose to heat to correct tem perature before spraying Low supply voltage Verify line...

Page 21: ...oes not heat FTS failed or is not contacting correctly Check FTS page 40 FTS not installed correctly FTS should be installed close to end of hose in same environment as gun Verify FTS installation page 40 Temperature control alarm Check temperature display or diag nostic code page 40 Hoses near Reactor are warm but hoses downstream are cold Shorted connection or failed hose heating element With ho...

Page 22: ... repairs Also determine that all circuit breakers switches and con trols are properly set and wiring is correct before assum ing there is a problem PROBLEM CAUSE SOLUTION Electric motor will not start or stops during operation Loose connections Check connections at motor control board Circuit breaker tripped Reset breaker 813 see Circuit Breaker Module page 31 Check 230 Vac at output of breaker Da...

Page 23: ...move motor cover and drive belt to allow for manual counterclockwise rotation of hydraulic pump Turn fan pulley by hand Verify oil flow by removing oil filter to see flow into filter manifold Reinstall oil filter Do NOT operate unit without a properly installed oil fil ter Screeching noise is characteristic of cavitation and is normal at initial startup for a maximum of 30 sec onds If noise contin...

Page 24: ...nal valve indicator light is on See Table 2 page 26 to isolate the problem 3 Repair the valve see pump man ual 313485 Material imbalance See Pres sure Material Imbalance page 26 Restriction at the gun Clean the gun see Pumps Do Not Reverse Direction page 27 Inadequate flow from pump cavita tion Increase fluid supply to proportioning pump Use 2 1 supply pump Use minimum 3 4 in 19 mm ID supply hose ...

Page 25: ...nal valve see Pumps Do Not Reverse Direction page 27 Pump output low Obstructed fluid hose or gun fluid hose ID too small Open clear use hose with larger ID Worn piston valve or intake valve in displacement pump See pump manual 313485 Inadequate feed pump pressure Check feed pump pressure and adjust to 100 psi 0 7 MPa 7 bar minimum One pump is not in position 1 Move pump to position 1 Fluid leak a...

Page 26: ...ge reads considerably higher than the A gauge the prob lem is at the gun If the B gauge reads considerably lower than the A gauge the problem is at the pump FIG 1 Pump Line when viewed from rear of machine B Resin Proportioning Pump r_256886_313540_4 Reversing Switches B Pump Arm A ISO Proportioning Pump A Pump Arm Hydraulic Cylinder Ratio Adjustment Wheel Ratio Lock Handle Change Over Box Switch ...

Page 27: ...nsure that con tinuity between 1150 NC and 1160 T COM and between 1150 NC and 1170 B COM is lost Refer to the Electrical Diagrams man ual 312064 Detailed Schematic Motor Controls 3 Phase Motor If these four conditions are not verified replace revers ing switches if the reversing switch and wiring are not the cause and D19 and D20 will not alternately illuminate replace the motor board b If D19 and...

Page 28: ...d to waste containers or supply tanks Ensure gauges drop to 0 5 Engage gun piston safety lock 6 Disconnect gun air line and remove gun fluid mani fold Repairing this equipment requires access to parts that may cause electric shock or other serious injury if work is not performed properly Have a qualified elec trician connect power and ground to main power switch terminals see operation manual Be s...

Page 29: ...t moisture from reacting with isocyanate always leave the system dry or filled with a mois ture free plasticizer or oil Do not use water Proportioning Pumps NOTE See manual 313485 for pump repair instruc tions 1 Shut off and heat zones 2 Flush page 29 3 If pumps are not parked press Trigger gun until pumps stop 4 Turn main power OFF Disconnect power supply Flush equipment only in a well ventilated...

Page 30: ...ructions 12 Reconnect pump in reverse order NOTE Insert pump top pin 255 before base pin 183 when reconnecting pump 13 Replace guard 180 and tighten all four clamping knobs 190 Ensure warning label on guard faces outward on machine 6 Turn both PRESSURE RELIEF SPRAY valves SA SB to PRESSURE RELIEF CIRCULATION Route fluid to waste containers or supply tanks Ensure gauges drop to 0 To avoid injury ne...

Page 31: ... replace breaker as follows a Refer to electrical diagrams and to TABLE 3 Dis connect wires and remove bad breaker b Install new breaker and reconnect wires Table 3 Circuit Breakers see FIG 5 Ref Size Component 809 50A Hose Transformer Secondary Side 811 40A Transformer Primary 812A 50A Heater A 812B 50A Heater B 813 20A Motor Pumps FIG 5 Circuit Breaker Module ti9884a 812A 813 809 811 NOTE To ref...

Page 32: ... box cover The motor must operate coun terclockwise when looking at the output shaft 5 Remove screws holding motor to bracket Lift motor off unit Installation 1 Place motor on unit 2 Fasten motor with screws 3 Connect the wires using wire nuts Refer to the Reactor Electrical Diagram manual 312064 and the diagram inside the motor junction box cover The motor must operate counterclockwise when looki...

Page 33: ...ly thermal heatsink compound to mating surfaces of board and heatsink NOTE Order Part 110009 Thermal Compound NOTICE Before handling board put on a static conductive wrist strap to protect against static discharge which can damage board Follow instructions provided with wrist strap Table 4 DIP Switch SW2 Settings DIP Switch ON up OFF down Switch 1 Motor soft start ON factory default Not applicable...

Page 34: ...r 34 313540L FIG 6 Motor Control Board Apply 110009 thermal heatsink compound to mating surfaces 1 ti7724a Motor Control J3 A J8 B J1 J14 J7 J13 J18 1 D11 J9 SW2 ti3178c 4 J4 J12 J5 ON OFF 1 2 3 4 ON D19 D20 ...

Page 35: ...ced in same way 6 Install o ring 720 on new transducer 706 FIG 7 7 Install transducer in manifold Mark end of cable with tape red transducer A blue transducer B 8 Route cable into cabinet and thread into bundle as before 9 Connect transducer cable at board see FIG 6 page 34 Electric Fan 1 Turn main power OFF Disconnect power supply 2 Relieve pressure page 28 3 Check fuses F at left of breaker modu...

Page 36: ...A Y Thermocouple yellow 5 HEATER T C A R Thermocouple red 4 3 OVERTEMPERATURE B Overtemperature switch B 2 1 OVERTEMPERATURE A Overtemperature switch A DISPLAY C Display COMMUNICATION D Communication to power boards PROGRAM E Software programming BOOT F Software bootloader POWER RELAY G Circuit board power input and contactor control output Connector Description COMMUNICATION H Communication to co...

Page 37: ...ter carefully measure the volt age at the hose connector You should not get a voltage reading If you do the SCR on the tem perature control board is bad Replace the tem perature control assembly Replacing Temperature Control Assembly Modules 1 Turn main power OFF Disconnect power supply 2 Relieve pressure page 28 3 Refer to electrical diagrams see Electrical Dia grams manual 312064 Temperature con...

Page 38: ...pill any fluid left in housing 8 Inspect element It should be relatively smooth and shiny If there is a crusted burnt ash like material adhered to element or sheath shows pitting marks replace element 9 Install new heater element 407 holding mixer 409 so it does not block thermocouple port P 10 Reinstall thermocouple page 39 11 Reconnect heater element leadwires to heater wire connector 12 Replace...

Page 39: ...e adapter 8 Replace thermocouple FIG 10 a Remove protective tape from thermocouple tip T b Apply PTFE tape and thread sealant to male threads and tighten thermocouple housing H into adapter 405 c Push in thermocouple 410 so tip T contacts heater element 407 d Holding thermocouple T against heater ele ment tighten ferrule nut N 1 4 turn past tight 9 Route wires S into cabinet and thread into bundle...

Page 40: ...NOTE Refer to the heated hose manual 309572 for hose replacement parts Check Hose Connectors 1 Turn main power OFF Disconnect power supply 2 Relieve pressure page 28 NOTE Whip hose must be connected 3 Disconnect hose connector D at Reactor FIG 11 4 Using an ohmmeter check between the two termi nals of the connector D There should be continu ity 5 If hose fails test retest at each length of hose in...

Page 41: ...l connec tors D 6 Disconnect FTS from whip hose W and fluid hoses A B 7 Remove ground wire K from ground screw on underside of FTS 8 Remove FTS probe H from component A ISO side of hose Installation The Fluid Temperature Sensor FTS is supplied Install FTS between main hose and whip hose See Heated Hose manual 309572 for instructions Pins Result 1 to 2 approximately 10 ohms 1 to 3 infinity 3 to FTS...

Page 42: ...een plug under hose module connects to transformer test both wires One wire should have continuity with the other transformer wire in breaker 809 and the other wire should not 3 To verify transformer voltage turn on hose zone Measure voltage from 18CB 2 to POD HOSE P15 2 see Reactor Electrical Dia grams manual 312064 For 230 Vac line voltage Replace Transformer NOTE Use this procedure to replace t...

Page 43: ...re G is secured between cable bushing and cover 504 with screws 512 Red Stop Button 1 Turn main power OFF Disconnect power supply 2 Relieve pressure page 28 3 Refer to electrical diagrams 4 Put on static conductive wrist strap 5 Remove screws 509 510 and cover 504 FIG 14 6 Disconnect button cable connectors 506 from back of temperature display 501 and pressure display 502 7 Remove red stop button ...

Page 44: ...e ti2574a 502 501 503 504 505 506 507 508 510 511 512 506 ti3172a 20 501a 501c 501b 502b 502c 502a G 511 R R Detail of Membrane Switches and Display Boards Temperature Display Pressure Display Apply medium strength thread sealant 1 1 1 1 1 ...

Page 45: ...Inspect the screen for blockage No more than 25 of the mesh should be restricted If more than 25 is blocked replace the screen Inspect the strainer gasket B and replace as required 4 Ensure the pipe plug D is securely screwed into the strainer plug C Install the strainer plug with the screen A and gasket B in place and tighten Do not overtighten Let the gasket make the seal 5 Open the material sup...

Page 46: ... Unscrew filter and remove 6 Reinstall drain plug 110k 7 Replace filter 135 a Coat filter seal with fresh oil b Screw filter on snug then an additional 1 4 turn 8 Refill reservoir with approved hydraulic fluid See Table 9 9 Proceed with normal operation NOTE Upon starting motor hydraulic pump may make a screeching noise until primed If this noise continues for more than 30 seconds switch off motor...

Page 47: ...ydraulic ISO Grade 46 Note Do not mix mineral based and synthetic hydraulic oils Completely drain oil from reservoir and pump prior to converting between oils If the approved oils are not available in your area use an alternative hydraulic oil meeting the following require ments Oil Type Anti Wear AW Hydraulic ISO Grade 46 Viscosity cSt at 40 C 43 0 47 0 Viscosity cSt at 100 C 6 5 9 0 Viscosity In...

Page 48: ...Parts 48 313540L Parts 38 4 9 20 52 44 67 52 63 99 42 See page 53 See page 54 See page 54 See page 53 See page 51 ti9831a 76 44 60 107 See page 61 100 37 60 60 60 60 30 37 77 84 84 ...

Page 49: ...Parts 313540L 49 See page 50 r_256886_313540_2 181 167 166 180 164 161 160 162 163 165 172 177 173 171 168 169 175 177 174 146 185 186 187 182 170 169 174 See page 55 104 105 106 ...

Page 50: ...Parts 50 313540L See page 58 r_256886_313540_4 188 190 183 184 182 198 194 193 192 195 196 197 191 189 See page 59 182 See page 58 Pump Assembly Overview 199 ...

Page 51: ...Parts 313540L 51 10 25 147 32 54 102 97 85 24 13 33 2 85 51 Detail of Cabinet Area See page 52 TI9834a 53 23 36 23 45 35 102 97 ...

Page 52: ...Parts 52 313540L 8 Ref Left Side of Cabinet Right Side of Cabinet 40 5 62 55 56 103 Ref 8 26 29 31 27 6 40 TI9835a TI9836a 39 68 ...

Page 53: ...Parts 313540L 53 TI9838a Detail Fluid Manifold Area Detail Proportioner Area 78 88 39 39 89 78 7 see page 64 See page 60 15 17 111 Ref 111 Ref 57 94 93 151 19 79 79 343 717 Ref ...

Page 54: ...ic Reservoir Area 103 82 90 47 48 96 3 See page 51 111 Ref 118 Ref 1 Ref ti7709a TI9832b 57 111 Ref 119 120 113 115 60 118 150 142 143 112 60 137 132 117 127 111 Ref 60 114 60 111 See page 55 129 94 60 114 135 134 133 125 126 139 93 133 132 146 116 92 153 122 ...

Page 55: ...Parts 313540L 55 Ref 161 Fluid Inlet Kit Ref 110 Hydraulic Reservoir ti9840a 110b 110c 110d 110j 110f 39 110k 110m r_256886_313540_7 161d 161a 161b 161c 161d ...

Page 56: ... wire access 1 52 247846 COVER heater 2 53 SCREW machine pan hd 8 32 x 3 8 3 54 15G280 LABEL warning 1 55 113505 NUT KEPS hex hd 4 56 112776 WASHER plain 2 57 113802 SCREW hex hd flanged 8 58 STRAP tie wire 20 60 111800 SCREW cap hex hd 35 62 247782 SPACER 4 63 247850 COVER front 1 67 117284 GRILL fan guard 1 68 117553 SWITCH added pole 1 74 206995 THROAT SEAL LIQUID 1 quart 1 76 115836 GUARD fing...

Page 57: ...l 3 4 in 1 161b NIPPLE hex 1 161c Y STRAINER 1 161d FITTING union swivel 3 4 in 2 162 KIT skid 1 163 257543 KIT caster includes 4 casters 1 164 100060 SCREW cap hex hd 4 165 101044 WASHER plain 4 166 100018 WASHER lock spring 4 167 100321 NUT 4 168 15W350 BRACKET 1 169 122400 ELBOW bulkhead 8 JIC 2 170 117502 REDUCER 5 x 8 JIC 1 171 HOSE moisture lock assy A 3 ft 1 172 122398 REDUCER 6 x 8 JIC 1 1...

Page 58: ... 212 223 225 273 220 184 225 228 227 222 218 229 217 211 214 222 215 254 238 274 275 or 276 225 184 r_256886_313540_5 Apply blue Loctite and torque to 250 ft lbs 337 5 N m Apply blue Loctite and torque to 15 ft lbs 20 3 N m 3 5 5 3 Pump Detail A Side Pump Shown see manual 313485 280 ...

Page 59: ...minum 2 227 GC0536 STUD 5 8 11 x 3 in 2 228 GC0912 SPACER 1 5 16 in diameter 9 16 in 2 229 GC0535 HANDLE 2 238 157191 FITTING adapter 1 2 npt x 3 4 npt 2 241 GC1147 PUMP assy fluid 2 246 15X709 PLATE change over bottom 1 247 GC1132 EXTENSION stndoff change over 4 249 GC2107 WASHER lock spring 8 10 250 GC2194 SCREW shdc SST 0 164 32 x 0 0750 SST 10 251 GC2118 SCREW rdhd CS 0 164 32 x 0 750 zp 6 252...

Page 60: ... 1 308 C19986 SCREW socket head 4 309 247817 BRACKET mounting 1 313 100214 WASHER lock 4 314 108751 SCREW socket head 4 321 158683 ELBOW 90 deg 1 322 100206 BUSHING pipe 1 326 121312 ELBOW 3 4 SAE x 1 2 JIC 1 327 295225 PLUG pipe flush 2 340 255037 ELBOW 3 4 nptf 1 341 255038 CONNECTOR 1 342 15H184 WIRE bi directional cable assy 1 343 15H253 HOSE gauge hydraulic 3000 psi 1 344 121309 CONNETOR 3 4 ...

Page 61: ... 401 HOUSING heater 1 403 121309 ADAPTER 3 4 SAE ORB x 1 2 in JIC 2 404 15H304 PLUG 3 405 15H306 ADAPTER thermocouple 1 406 120336 O RING fluoroelastomer 1 407 15B138 HEATER immersion 2550 W 3 408 15B137 SWITCH overtemperature 1 409 15B135 MIXER immersion heater 3 410 117484 SENSOR 1 411 100518 SCREW machine pan hd 2 413 15H305 PLUG hollow 5 414 295607 PLUG not shown 1 415 124132 O RING 3 Ref Part...

Page 62: ... SWITCH membrane 1 501c 112324 SCREW 4 502 245977 DISPLAY temperature includes 502a 502c 1 502a 246130 BOARD circuit 1 502b 246479 SWITCH membrane 1 502c 112324 SCREW 4 503 15B293 GASKET 1 504 15B292 COVER 1 505 15B291 PLATE 1 506 246287 HARNESS wire red stop button 1 507 117499 HANDLE 2 508 117523 NUT cap 10 24 8 510 SCREW machine pan hd M5 x 0 8 16 mm 4 511 15B386 CABLE display 1 512 195853 SCRE...

Page 63: ...B Heater Module To A Heater Module To Hose Heater Module 606 Ref Part Description Qty 601 247772 PANEL module mounting 1 602 247827 HOUSING control module 1 603 247828 HOUSING heater module 3 604 115942 NUT hex 4 605 247801 CABLE communication 1 606 247825 KIT cover connector with screws 1 ...

Page 64: ...sealant to tapered threads 1 2 3 TI9839b 708 706 718 702 703 705 714 715 704 701 712 713 717 714 707 716 1 2 3 2 3 3 702a 702b Ref Part Description Qty 701 247837 MANIFOLD fluid 1 702 247824 VALVE drain cartridge 2 702a 158674 O RING 1 702b 247779 SEAL seat valve 1 703 102814 GAUGE pressure fluid 2 704 162453 FITTING 1 4 npsm x 1 4 npt 2 705 24K999 TRANSDUCER pressure control 2 706 247788 HANDLE r...

Page 65: ...12064 supplied See page 66 for parts 818 807 809 812 813 819 801 808 815 817 814 816 811 810 806 805 820 802 803 804 810 821 822 178CB 187CB 197CB 172CB 170CR 238CR B 400V 3 Phase Circuit Breaker Modules For wiring and cable connections refer to electrical dia grams manual 312064 supplied See page 66 for parts 818 807 809 812 813 819 801 808 810 817 821 816 811 810 806 805 820 802 803 804 822 ...

Page 66: ...55046 255046 1 809 BREAKER 1 pole 50A 255026 255026 1 810 CONTACTOR relay 65A 255022 255022 2 811 BREAKER 2 phase 40A 247768 247768 1 812 BREAKER 2 phase 50A 120579 120579 2 813 BREAKER 3 pole 20A 255025 255025 1 814 CONNECTOR power lug 117679 3 815 BAR power buss 3 phase 3x3 255024 1 816 CABLE harness lower 247803 247803 1 817 CABLE harness upper 247808 247807 1 818 CONNECTOR 2 pin large 255027 2...

Page 67: ...55 4 B width 37 9 961 6 C depth 33 0 838 2 D front and rear mounting holes 32 5 825 5 F side mounting holes 30 4 771 6 G mounting post inner diameter 0 44 11 2 Dimension in mm A C B D D F G Top View Front of Machine Rear of Machine r_256886_313539_1 r_256886_313539_4 ...

Page 68: ...luid Temperature 190 F 88 C Maximum Output 10 weight oil at ambient temperature 3 0 gpm 11 4 liter min 60 Hz Line Voltage Requirement 230V 3 phase units 195 264 Vac 50 60 Hz 400V 3 phase units 338 457 Vac 50 60 Hz Amperage Requirement See Models page 3 Heater Power A and B heaters total no hose See Models page 3 Hydraulic reservoir capacity 3 5 gal 13 6 liters Recommended hydraulic fluid Citgo A W...

Page 69: ...Notes 313540L 69 Notes ...

Page 70: ... disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy ...

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