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All written and visual data contained in this document reflects the latest product information available at the time of publication. 

Graco reserves the right to make changes at any time without notice.

This manual contains English. MM 311191

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441

Copyright 2006, Graco Inc. is registered to I.S. EN ISO 9001

www.graco.com

Revised 03/2009

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in 
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty 
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by 
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written 
recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty 
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of 
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with 
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or 
maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of 
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned 
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will 
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED 
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy 
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or 
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A 
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT 
MANUFACTURED BY GRACO
. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to 
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these 
warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or 
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the 
negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and 
legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up 
in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi 
que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, direct-
ement ou indirectement, avec les procédures concernées. 

Graco Information

For the latest information about Graco products, visit www.graco.com.

TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.

Phone: 612-623-6921 or Toll Free: 1-800-328-0211,   Fax: 612-378-3505

Summary of Contents for ProControl

Page 1: ... proportioners Important Safety Instructions Read all warnings and instructions in this manual Save these instructions 311191C Software Instructions ProMix Auto ProControl Network Communications or Local Network Direct Local Network TI7232A ...

Page 2: ... influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS fo...

Page 3: ...the program to operate correctly Follow the screen link to Java version 1 4 2 09 or newer Or enter http java sun com j2se 1 4 2 download html and select Download J2SE JRE The file is approxi mately 15 MB Manual Language Manual Language 311191 English 311277 Chinese 311273 French 311278 Korean 311274 Spanish 311297 Italian 311318 German 311298 Dutch 311276 Japanese If the Graco program will not sta...

Page 4: ...ble from the PC plugs into the Pro Mix Web Interface connection A crossover cable is provided with all systems See FIG 1 and page 10 Local Network Connection Hardware and Software Configuration Hardware Patch cables are used to connect each ProMix unit to the local network and to the ProMix Web connection A on the EasyKey panel See FIG 2 FIG 1 Network Selection Laptop PC Non hazardous Area Only Ea...

Page 5: ...r computer a On your computer click on the Start button to open the menu then click on Control Panel b See FIG 3 Double click on Network Connec tions Double click on Local Area Connection to open the Local Area Connection Status window Click on Properties to open the Local Area Con nection Properties window See FIG 4 FIG 3 Assign IP Address on Computer ...

Page 6: ...0 3 f Type in the following Subnet mask 255 255 255 0 g Click on OK to accept the change and close the Internet Protocol TCP IP Properties window h Click on OK to close the Local Area Connection Properties window i Close the Local Area Connection Properties window and Network Connections window 2 On the EasyKey go to Advanced Screen 4 and write down the IP number assigned to that EasyKey 1 99 FIG ...

Page 7: ...tp 192 168 0 1 3 Click Enter 4 Select yes when security screen appears 5 Main software screen appears See FIG 7 If Cannot Read Firmware appears check for loose hardware connections If Java script needs to be loaded appears fol low the screen link to install this freeware FIG 6 Java Internet Options Use smooth scrolling HTTP 1 1 settings Use HTTP 1 1 Use HTTP 1 1 through proxy connections Java Sun ...

Page 8: ...ustom lan guage file to be uploaded to the ProMix End current job ends a job and adds material to usage report Software Resets Install EasyKey software downloads the Graco provided software to the PC approximately 5 minutes Once complete the control panel will be reprogrammed from the EasyKey Reset settings places system back to factory default mode Reset password clears password if lost or forgot...

Page 9: ... jobs from the display Clear error log deletes the errors from the display FIG 10 Display Material Usage report Data for Display material usage report Start Time 09 23 2005 Material Usage End Time Recipe 1 2 3 09 22 2005 0 A cc 0 0 0 0 0 B cc 10 22 15 16 33 57 FIG 11 Display Job Log FIG 12 Display Error Log Data for Display job log Job 001 002 003 004 005 Date 23 Sep 2005 23 Sep 2005 23 Sep 2005 2...

Page 10: ...s C and spread apart 6 Install the Modbus TCP converter 1 next to the power supply PS 7 Position DIN rail end blocks C against the Mod bus TCP converter 1 and power supply PS to prevent them from moving Cable Connections FIG 14 shows a completed Modbus TCP Kit Installation 1 Connect the 24 volt power supply with wire mod bus TCP harness 5 2 Install second part of harness to J11 on display board to...

Page 11: ...rk to PC with DeviceInstaller 3 Run DeviceInstaller program A freeware configuration program is available from www lantronix com device networking utili ties tools device installer html 4 Change IP Address from Default setting 192 168 02 a Run DeviceInstaller b Click Search c Select device d Click Assign IP Select and assign specific IP address i Input address ii Enter subnet mask 255 255 255 0 ii...

Page 12: ...its 0 2 Active Component shown on run screen Y 40023 SetupOpen 16 bits 0 1 1 if in setup screens 0 Run Screens Y 40026 ccNewRecipe 16 bits 0 60 New recipe when RobotDigitalIn recipe bits are changed Y 40027 Opmode 16 bits 0 99 0 MIX 1 PURGE 2 STANDBY 3 COLOR CHANGE 4 CC_MIX 5 CC_PURGE 6 METER CAL 7 FLOWCAL 8 AUTODUMP 40029 DesFlow 16 bits 0 9999 Flow Command Input Analog Setup Variables Address Va...

Page 13: ...32 bits 0 9999 1 Lock setup screens on display 41508 DoseSize 16 bits 0 3 0 15cc 1 25cc 2 50cc 41509 StationNum 16 bits 1 245 Modbus Address for slave port 41510 FlowControlMeter 16 bits 0 1 0 Flow Single Meter 1 Flow with Proportioning Y 41511 FlowControl 16 bits 0 2 0 Prop Only 1 Flow Only 2 Prop Flow Control 41514 FlowTolerance 16 bits 0 50 0 50 41515 FlowSetpoint 16 bits 0 1200 Manual Scaled F...

Page 14: ...FFF Y 42045 TotalA6 32 bits 0 0xFFFF_FFFF Y 42047 TotalA7 32 bits 0 0xFFFF_FFFF Y 42049 TotalA8 32 bits 0 0xFFFF_FFFF Y 42051 TotalA9 32 bits 0 0xFFFF_FFFF Y 42053 TotalA10 32 bits 0 0xFFFF_FFFF Y 42055 TotalA11 32 bits 0 0xFFFF_FFFF Y 42057 TotalA12 32 bits 0 0xFFFF_FFFF Y 42059 TotalA13 32 bits 0 0xFFFF_FFFF Y 42061 TotalA14 32 bits 0 0xFFFF_FFFF Y 42063 TotalA15 32 bits 0 0xFFFF_FFFF Y 42065 To...

Page 15: ...TotalA57 32 bits 0 0xFFFF_FFFF Y 42149 TotalA58 32 bits 0 0xFFFF_FFFF Y 42151 TotalA59 32 bits 0 0xFFFF_FFFF Y 42153 TotalA60 32 bits 0 0xFFFF_FFFF Total for Recipe 60 A material CCs Y 42155 TotalB0 32 bits 0 0xFFFF_FFFF Total for Recipe 0 B material CCs Y 42157 TotalB1 32 bits 0 0xFFFF_FFFF Y 42159 TotalB2 32 bits 0 0xFFFF_FFFF Y 42161 TotalB3 32 bits 0 0xFFFF_FFFF Y 42163 TotalB4 32 bits 0 0xFFF...

Page 16: ...FFF Y 42235 TotalB40 32 bits 0 0xFFFF_FFFF Y 42237 TotalB41 32 bits 0 0xFFFF_FFFF Y 42239 TotalB42 32 bits 0 0xFFFF_FFFF Y 42241 TotalB43 32 bits 0 0xFFFF_FFFF Y 42243 TotalB44 32 bits 0 0xFFFF_FFFF Y 42245 TotalB45 32 bits 0 0xFFFF_FFFF Y 42247 TotalB46 32 bits 0 0xFFFF_FFFF Y 42249 TotalB47 32 bits 0 0xFFFF_FFFF Y 42251 TotalB48 32 bits 0 0xFFFF_FFFF Y 42253 TotalB49 32 bits 0 0xFFFF_FFFF Y 4225...

Page 17: ...0_0000_0000_0010 Purge Start Set bit active 1 to initiate or start purging material mix must be inac tive 2 0000_0000_0000_0100 Color Change Start Set bit active 1 to initiate or start color change both mix and purge must be inactive 8 3 0000_000X_XXXX_X000 Recipe Bits 6 Set bit to select recipe See next sheet 9 0000_0010_0000_0000 Gun Trigger Set bit active 1 when gun is triggered Used by softwar...

Page 18: ... 0 0 1 0 1 0 10 1 0 1 0 1 1 43 0 0 1 0 1 1 11 1 0 1 1 0 0 44 0 0 1 1 0 0 12 1 0 1 1 0 1 45 0 0 1 1 0 1 13 1 0 1 1 1 0 46 0 0 1 1 1 0 14 1 0 1 1 1 1 47 0 0 1 1 1 1 15 1 1 0 0 0 0 48 0 1 0 0 0 0 16 1 1 0 0 0 1 49 0 1 0 0 0 1 17 1 1 0 0 1 0 50 0 1 0 0 1 0 18 1 1 0 0 1 1 51 0 1 0 0 1 1 19 1 1 0 1 0 0 52 0 1 0 1 0 0 20 1 1 0 1 0 1 53 0 1 0 1 0 1 21 1 1 0 1 1 0 54 0 1 0 1 1 0 22 1 1 0 1 1 1 55 0 1 0 1 1...

Page 19: ...r MIX_ACTIVE off Wait for system to complete request wait 100ms Set recipe bits Set the recipe bits for the next color wait 100ms Set Color Change Start Set color change bit to initiate start of color change wait 100ms Check for Purge CC Active Check if status output indicate the change wait 100ms Wait for Mix Ready active Wait for completion of the color change ...

Page 20: ... 1 5 Install bulkhead connector 2 in bottom of enclosure 9 9 Ref No Part No Description Qty 1 120090 CONVERTER modbus TCP 1 2 198165 KIT accessory RJ45 Jack Bulkhead 1 3 117162 CABLE modular RJ45 3ft 1 5 15G635 HARNESS wire modbus TCP 1 9 n a HOLDER wire tie 2 ...

Page 21: ... POWER SUPPLY 120369 1 2 3 GRND TERM MODBUS TCP CONVERTER 120090 J11 249306 RS485 24 VDC BLUE COM BLUE WHITE A BLACK A BLACK B NATURAL B NATURAL SHIELD GRND SHIELD GRND COM BLUE WHITE 24 VDC BLUE COMMUNICATION CABLE 117162 RJ45 BULKHEAD 198165 GRND GREEN YELLOW GRND GREEN YELLOW ...

Page 22: ...rkmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as...

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