Graco ProControl Software Instructions Download Page 17

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Modbus/TCP Kit Installation

311191C

ProMix Auto Alarms

ProMix Auto Digital Inputs

ProMix Auto Digital Outputs

Bit

Active Fault Binary

Name

Alarm / Warning

0000_0000_0000_0001

Communications

Alarm

0000_0000_0000_0010

Potlife

Alarm

0000_0000_0000_0100

Ratio High

Alarm

0000_0000_0000_1000

Ratio Low

Alarm

0000_0000_0001_0000

Overdose A

Alarm

0000_0000_0010_0000

Overdose B

Alarm

0000_0000_0100_0000

Dose Time A

Alarm

0000_0000_1000_0000

Dose Time B

Alarm

0000_0001_0000_0000

Mix in Setup

Alarm

0000_0010_0000_0000

Remote Stop

Alarm

0000_0100_0000_0000

Purge Volume

Alarm

0000_1000_0000_0000

Color Change Communications

Alarm

0001_0000_0000_0000

High Flow Rate

Warning

0010_0000_0000_0000

Low Flow Rate

Warning

0100_0000_0000_0000

System Idle

Warning

Bit

RobotDigitalIn Binary

Name

Details

0000_0000_0000_0001

Mix Start

Set bit active "1" to initiate or start mixing material

0000_0000_0000_0010

Purge Start

Set bit active "1" to initiate or start purging material, mix must be inac-
tive

0000_0000_0000_0100

Color Change
Start

Set bit active "1" to initiate or start color change, both mix and purge
must be inactive

8:3

0000_000X_XXXX_X000

Recipe Bits (6)

Set bit to select recipe. See next sheet.

0000_0010_0000_0000

Gun Trigger

Set bit active "1" when gun is triggered. Used by software for various
actions.

0000_0100_0000_0000

Job Complete

Set bit active "1" to complete the current job. Job totals are cleared and
added to material usage

0000_1000_0000_0000

Remote Stop

Set bit active "1" to stop system and place in standby mode (must clear
alarm first)

0001_0000_0000_0000

Alarm Reset

Set bit active "1" to clear current alarm.

Bit RobotDigitalOut Binary

Name

Details

0000_0000_0000_0001

Purge_CC_Active

"1" when a purge or color change is in progress

0000_0000_0000_0010

Mix_Active

"1" when mix is active

0000_0000_0000_0100

Mix_Ready

"1" when color change is complete and ready for mixing

0000_0000_0000_1000

Alarm

"1" when an Alarm occurred

0000_0000_0001_0000

Warning

"1" when a Warning occurred

Summary of Contents for ProControl

Page 1: ... proportioners Important Safety Instructions Read all warnings and instructions in this manual Save these instructions 311191C Software Instructions ProMix Auto ProControl Network Communications or Local Network Direct Local Network TI7232A ...

Page 2: ... influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS fo...

Page 3: ...the program to operate correctly Follow the screen link to Java version 1 4 2 09 or newer Or enter http java sun com j2se 1 4 2 download html and select Download J2SE JRE The file is approxi mately 15 MB Manual Language Manual Language 311191 English 311277 Chinese 311273 French 311278 Korean 311274 Spanish 311297 Italian 311318 German 311298 Dutch 311276 Japanese If the Graco program will not sta...

Page 4: ...ble from the PC plugs into the Pro Mix Web Interface connection A crossover cable is provided with all systems See FIG 1 and page 10 Local Network Connection Hardware and Software Configuration Hardware Patch cables are used to connect each ProMix unit to the local network and to the ProMix Web connection A on the EasyKey panel See FIG 2 FIG 1 Network Selection Laptop PC Non hazardous Area Only Ea...

Page 5: ...r computer a On your computer click on the Start button to open the menu then click on Control Panel b See FIG 3 Double click on Network Connec tions Double click on Local Area Connection to open the Local Area Connection Status window Click on Properties to open the Local Area Con nection Properties window See FIG 4 FIG 3 Assign IP Address on Computer ...

Page 6: ...0 3 f Type in the following Subnet mask 255 255 255 0 g Click on OK to accept the change and close the Internet Protocol TCP IP Properties window h Click on OK to close the Local Area Connection Properties window i Close the Local Area Connection Properties window and Network Connections window 2 On the EasyKey go to Advanced Screen 4 and write down the IP number assigned to that EasyKey 1 99 FIG ...

Page 7: ...tp 192 168 0 1 3 Click Enter 4 Select yes when security screen appears 5 Main software screen appears See FIG 7 If Cannot Read Firmware appears check for loose hardware connections If Java script needs to be loaded appears fol low the screen link to install this freeware FIG 6 Java Internet Options Use smooth scrolling HTTP 1 1 settings Use HTTP 1 1 Use HTTP 1 1 through proxy connections Java Sun ...

Page 8: ...ustom lan guage file to be uploaded to the ProMix End current job ends a job and adds material to usage report Software Resets Install EasyKey software downloads the Graco provided software to the PC approximately 5 minutes Once complete the control panel will be reprogrammed from the EasyKey Reset settings places system back to factory default mode Reset password clears password if lost or forgot...

Page 9: ... jobs from the display Clear error log deletes the errors from the display FIG 10 Display Material Usage report Data for Display material usage report Start Time 09 23 2005 Material Usage End Time Recipe 1 2 3 09 22 2005 0 A cc 0 0 0 0 0 B cc 10 22 15 16 33 57 FIG 11 Display Job Log FIG 12 Display Error Log Data for Display job log Job 001 002 003 004 005 Date 23 Sep 2005 23 Sep 2005 23 Sep 2005 2...

Page 10: ...s C and spread apart 6 Install the Modbus TCP converter 1 next to the power supply PS 7 Position DIN rail end blocks C against the Mod bus TCP converter 1 and power supply PS to prevent them from moving Cable Connections FIG 14 shows a completed Modbus TCP Kit Installation 1 Connect the 24 volt power supply with wire mod bus TCP harness 5 2 Install second part of harness to J11 on display board to...

Page 11: ...rk to PC with DeviceInstaller 3 Run DeviceInstaller program A freeware configuration program is available from www lantronix com device networking utili ties tools device installer html 4 Change IP Address from Default setting 192 168 02 a Run DeviceInstaller b Click Search c Select device d Click Assign IP Select and assign specific IP address i Input address ii Enter subnet mask 255 255 255 0 ii...

Page 12: ...its 0 2 Active Component shown on run screen Y 40023 SetupOpen 16 bits 0 1 1 if in setup screens 0 Run Screens Y 40026 ccNewRecipe 16 bits 0 60 New recipe when RobotDigitalIn recipe bits are changed Y 40027 Opmode 16 bits 0 99 0 MIX 1 PURGE 2 STANDBY 3 COLOR CHANGE 4 CC_MIX 5 CC_PURGE 6 METER CAL 7 FLOWCAL 8 AUTODUMP 40029 DesFlow 16 bits 0 9999 Flow Command Input Analog Setup Variables Address Va...

Page 13: ...32 bits 0 9999 1 Lock setup screens on display 41508 DoseSize 16 bits 0 3 0 15cc 1 25cc 2 50cc 41509 StationNum 16 bits 1 245 Modbus Address for slave port 41510 FlowControlMeter 16 bits 0 1 0 Flow Single Meter 1 Flow with Proportioning Y 41511 FlowControl 16 bits 0 2 0 Prop Only 1 Flow Only 2 Prop Flow Control 41514 FlowTolerance 16 bits 0 50 0 50 41515 FlowSetpoint 16 bits 0 1200 Manual Scaled F...

Page 14: ...FFF Y 42045 TotalA6 32 bits 0 0xFFFF_FFFF Y 42047 TotalA7 32 bits 0 0xFFFF_FFFF Y 42049 TotalA8 32 bits 0 0xFFFF_FFFF Y 42051 TotalA9 32 bits 0 0xFFFF_FFFF Y 42053 TotalA10 32 bits 0 0xFFFF_FFFF Y 42055 TotalA11 32 bits 0 0xFFFF_FFFF Y 42057 TotalA12 32 bits 0 0xFFFF_FFFF Y 42059 TotalA13 32 bits 0 0xFFFF_FFFF Y 42061 TotalA14 32 bits 0 0xFFFF_FFFF Y 42063 TotalA15 32 bits 0 0xFFFF_FFFF Y 42065 To...

Page 15: ...TotalA57 32 bits 0 0xFFFF_FFFF Y 42149 TotalA58 32 bits 0 0xFFFF_FFFF Y 42151 TotalA59 32 bits 0 0xFFFF_FFFF Y 42153 TotalA60 32 bits 0 0xFFFF_FFFF Total for Recipe 60 A material CCs Y 42155 TotalB0 32 bits 0 0xFFFF_FFFF Total for Recipe 0 B material CCs Y 42157 TotalB1 32 bits 0 0xFFFF_FFFF Y 42159 TotalB2 32 bits 0 0xFFFF_FFFF Y 42161 TotalB3 32 bits 0 0xFFFF_FFFF Y 42163 TotalB4 32 bits 0 0xFFF...

Page 16: ...FFF Y 42235 TotalB40 32 bits 0 0xFFFF_FFFF Y 42237 TotalB41 32 bits 0 0xFFFF_FFFF Y 42239 TotalB42 32 bits 0 0xFFFF_FFFF Y 42241 TotalB43 32 bits 0 0xFFFF_FFFF Y 42243 TotalB44 32 bits 0 0xFFFF_FFFF Y 42245 TotalB45 32 bits 0 0xFFFF_FFFF Y 42247 TotalB46 32 bits 0 0xFFFF_FFFF Y 42249 TotalB47 32 bits 0 0xFFFF_FFFF Y 42251 TotalB48 32 bits 0 0xFFFF_FFFF Y 42253 TotalB49 32 bits 0 0xFFFF_FFFF Y 4225...

Page 17: ...0_0000_0000_0010 Purge Start Set bit active 1 to initiate or start purging material mix must be inac tive 2 0000_0000_0000_0100 Color Change Start Set bit active 1 to initiate or start color change both mix and purge must be inactive 8 3 0000_000X_XXXX_X000 Recipe Bits 6 Set bit to select recipe See next sheet 9 0000_0010_0000_0000 Gun Trigger Set bit active 1 when gun is triggered Used by softwar...

Page 18: ... 0 0 1 0 1 0 10 1 0 1 0 1 1 43 0 0 1 0 1 1 11 1 0 1 1 0 0 44 0 0 1 1 0 0 12 1 0 1 1 0 1 45 0 0 1 1 0 1 13 1 0 1 1 1 0 46 0 0 1 1 1 0 14 1 0 1 1 1 1 47 0 0 1 1 1 1 15 1 1 0 0 0 0 48 0 1 0 0 0 0 16 1 1 0 0 0 1 49 0 1 0 0 0 1 17 1 1 0 0 1 0 50 0 1 0 0 1 0 18 1 1 0 0 1 1 51 0 1 0 0 1 1 19 1 1 0 1 0 0 52 0 1 0 1 0 0 20 1 1 0 1 0 1 53 0 1 0 1 0 1 21 1 1 0 1 1 0 54 0 1 0 1 1 0 22 1 1 0 1 1 1 55 0 1 0 1 1...

Page 19: ...r MIX_ACTIVE off Wait for system to complete request wait 100ms Set recipe bits Set the recipe bits for the next color wait 100ms Set Color Change Start Set color change bit to initiate start of color change wait 100ms Check for Purge CC Active Check if status output indicate the change wait 100ms Wait for Mix Ready active Wait for completion of the color change ...

Page 20: ... 1 5 Install bulkhead connector 2 in bottom of enclosure 9 9 Ref No Part No Description Qty 1 120090 CONVERTER modbus TCP 1 2 198165 KIT accessory RJ45 Jack Bulkhead 1 3 117162 CABLE modular RJ45 3ft 1 5 15G635 HARNESS wire modbus TCP 1 9 n a HOLDER wire tie 2 ...

Page 21: ... POWER SUPPLY 120369 1 2 3 GRND TERM MODBUS TCP CONVERTER 120090 J11 249306 RS485 24 VDC BLUE COM BLUE WHITE A BLACK A BLACK B NATURAL B NATURAL SHIELD GRND SHIELD GRND COM BLUE WHITE 24 VDC BLUE COMMUNICATION CABLE 117162 RJ45 BULKHEAD 198165 GRND GREEN YELLOW GRND GREEN YELLOW ...

Page 22: ...rkmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as...

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